CN209707404U - A kind of break detection device - Google Patents
A kind of break detection device Download PDFInfo
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- CN209707404U CN209707404U CN201822173411.7U CN201822173411U CN209707404U CN 209707404 U CN209707404 U CN 209707404U CN 201822173411 U CN201822173411 U CN 201822173411U CN 209707404 U CN209707404 U CN 209707404U
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- photoelectric
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- detection system
- photoelectric detection
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Abstract
The utility model discloses a kind of break detection devices, it includes pedestal, it is respectively arranged on the base with fixed case and workbench, the fixed case side adjacent with workbench is provided with the first lifting device, the first photoelectric detection system is provided with above first lifting device, first photoelectric detection system detects components top, workbench the right and left is respectively arranged with the second photoelectric detection system and up and down fixed device, it is provided with several Photoelectric Detection holes on table surface, is provided with third photoelectric detection system below workbench;The utility model realizes the detection that comprehensive no dead angle is carried out to components top, bottom and the left and right sides; the exception or fracture occurred in tool sharpening can be monitored automatically; replacement cutter in time, avoids refining losses caused by cracking of cutter, improves work efficiency.
Description
Technical field
The utility model relates to field of mechanical inspection and detections, and in particular to a kind of break detection device.
Background technique
In the prior art, mechanical part carries out cracking of cutter phenomenon often occur, if cannot be timely in precision machining processes
It was found that converted products is be easy to cause to scrap the fracture with associated cutter in subsequent machining technology, heavy losses are caused.The prior art
In, machining tool does not have the function of automatic detection cracking of cutter situation, need operator constantly notice whether breaking.
Summary of the invention
Aiming at the problems existing in the prior art, the utility model provides a kind of break detection device, solves existing
Machining tool cannot detect the problem of cracking of cutter situation automatically in technology.
The technical scheme adopted by the utility model is a kind of break detection device comprising pedestal, on the pedestal point
It is not provided with fixed case and workbench, the fixed case side adjacent with workbench is provided with the first lifting device, and described
It is provided with the first photoelectric detection system above one lifting device, the first photoelectric detection system is controlled by first lifting device
Raising and lowering is carried out, by the first photoelectric detection system to detecting at the top of components, described workbench the right and left divides
Be not provided with the second photoelectric detection system and up and down fixed device, by the second photoelectric detection system at left and right sides of components into
Row detects, several Photoelectric Detection holes are provided on the table surface, and the inspection of third photoelectricity is provided with below the workbench
Device is surveyed, the third photoelectric detection system detects components bottom after being upward through Photoelectric Detection hole.
Preferably, first lifting device includes the first lifting cylinder mutually fixed with fixed case, first lifting
The first guide rail is provided on the outside of cylinder, sliding is provided with the first sliding block on first guide rail, first slider end and the
The cylinder axis of one lifting cylinder is connected.
Preferably, first photoelectric detection system includes the first mounting plate, and the is provided with above first mounting plate
One photoelectric sensor fixed case is provided with several first photoelectric sensings probe, institute in the first photoelectric sensor fixed case
The first photoelectric sensing probe is stated downward through the first mounting plate, the first photoelectric sensor fixed case lower section is provided with for branch
Support the support column of the first photoelectric sensor fixed case.
Preferably, the workbench left and right side is each provided with second photoelectric detection system, the second Photoelectric Detection
Device includes the second rear rail installation that the second fromer rail mounting base of workbench front end is arranged in and workbench rear end is arranged in
, the second fromer rail is provided in the second fromer rail mounting base, it is advancing slip to be provided with second for sliding on second fromer rail
Block is provided with the second rear rail in the second rear rail mounting base, and sliding is sliding after being provided with second on second rear rail
It is attached above block, second front-slider and the second rear slider by a crossbeam, three groups is uniformly provided on the crossbeam
Aperture, the second photoelectric sensing probe is provided in the aperture, and the below the crossbeam is provided with the water for pushing crossbeam to move left and right
The cylinder axis of flat cylinder, the horizontal air cylinder is connected with crossbeam.
Preferably, the workbench left and right side is also respectively provided with fixed device up and down, the device fixed up and down
Including the second lifting cylinder being fixed below workbench, the cylinder axis of second lifting cylinder extends upward through workbench, institute
The cylinder axis end for stating the second lifting cylinder is provided with L-type fixed frame, is provided with fixed buffer stopper below the L-type fixed frame.
Preferably, the third photoelectric detection system includes that the second photoelectric sensor being arranged in below workbench is fixed
Case, several third photoelectric sensings probe is provided in the second photoelectric sensor fixed case, and the third photoelectric sensing is visited
Head erect is set up, the third photoelectric sensing probe, second photoelectricity corresponding with the Photoelectric Detection hole being arranged on workbench
Third lifting cylinder is provided with below sensor fixed case, the output shaft and the second photoelectric sensor of the third lifting cylinder are solid
Determine bottom portion to be connected.
Preferably, the first photoelectric sensing probe and third photoelectric sensing probe are disposed as 11 groups.
Preferably, rear end is provided with fixed device up and down, the workbench right side front and rear end on the left of the workbench
It is each provided with about one fixed device.
Preferably, the fixed device in left and right, the fixed dress in left and right are respectively arranged on the inside of second photoelectric detection system
It sets including fixed column, is provided with fixed buffer stopper above the fixed column.
Preferably, control device is installed in the fixed case.
The beneficial effect that the utility model reaches is: the utility model provides a kind of break detection device, passes through setting
First photoelectric detection system, the second photoelectric detection system and third photoelectric detection system, realize at the top of components, bottom and
The left and right sides carries out the detection at comprehensive no dead angle, can monitor the exception or fracture occurred in tool sharpening automatically, in time more
Tool changing tool, avoids refining losses caused by cracking of cutter, improves work efficiency.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawing,
Fig. 1 is the schematic perspective view of the utility model;
Fig. 2 is the main view of the utility model;
Fig. 3 is the left view of the utility model;
Fig. 4 is the rearview of the utility model;
Fig. 5 is the structural schematic diagram of first photoelectric detection system of the utility model;
Fig. 6 is the structural schematic diagram of second photoelectric detection system of the utility model;
1, pedestal, 2, fixed case, 3, workbench, 31, Photoelectric Detection hole, the 4, first lifting device, the 41, first lifting air
Cylinder, the 42, first guide rail, the 43, first sliding block, the 5, first photoelectric detection system, the 51, first mounting plate, the 52, first photoelectric sensor
Fixed case, the 53, first photoelectric sensing probe, 54, support column, the 6, second photoelectric detection system, the 601, second fromer rail mounting base,
602, the second fromer rail, the 603, second front-slider, the 604, second rear rail mounting base, the 605, second rear rail, after 606, second
Sliding block, 607, crossbeam, 608, aperture, the 609, second photoelectric sensing probe, 610, horizontal air cylinder, 7, fix device up and down, 71, the
Two lifting cylinders, 72, L-type fixed frame, 73, fixed buffer stopper, 8, third photoelectric detection system, the 81, second photoelectric sensor are solid
Determine case, 82, third photoelectric sensing probe, 83, third lifting cylinder, 9, the fixed device in left and right, 91, fixed column, 10, control dress
It sets.
Specific embodiment
Specific embodiments of the utility model will be further explained with reference to the accompanying drawing.
As shown in Figures 1 to 6, a kind of break detection device comprising pedestal 1 is respectively arranged with fixation on the pedestal 1
Case 2 and workbench 3, the fixed case 2 side adjacent with workbench 3 are provided with the first lifting device 4, the first lifting dress
It sets 4 tops and is provided with the first photoelectric detection system 5, the first photoelectric detection system 5 is controlled by first lifting device 4 and is carried out
Raising and lowering, by the first photoelectric detection system 5 to detecting at the top of components, described 3 the right and left of workbench is distinguished
It is provided with the second photoelectric detection system 6 and up and down fixed device 7, by the second photoelectric detection system 6 at left and right sides of components
It is detected, several Photoelectric Detection holes 31 is provided on 3 table top of workbench, are provided with third below the workbench 3
Photoelectric detection system 8, the third photoelectric detection system 8 detect components after being upward through Photoelectric Detection hole 31.
In this application, by the first lifting device 4 realize the first photoelectric detection system 5 carry out raising and lowering, first
Photoelectric detection system 5 realizes that the second photoelectric detection system 6 is realized to components or so two to breaking detection is carried out at the top of components
Side carries out breaking detection, and third photoelectric detection system 8, which is realized, carries out breaking detection to components bottom, by fixing device up and down
7 realize that the components top for treating breaking detection is fixed.
Preferable scheme is that first lifting device 4 includes first lifting cylinder 41 fixed with 2 phase of fixed case, institute
It states and is provided with the first guide rail 42 on the outside of the first lifting cylinder 41, sliding is provided with the first sliding block 43, institute on first guide rail 42
43 end of the first sliding block is stated to be connected with the cylinder axis of the first lifting cylinder 41.
Carrying out elevating movement by the cylinder axis of the first lifting cylinder 41 drives the first connected sliding block 43 to carry out
Sliding, the first sliding block 43 slides along the first guide rail 42, and the first guide rail 42 plays guiding role, and the is arranged above the first sliding block 43
One photoelectric detection system 5, the first sliding block 43 play supporting role.
Preferable scheme is that first photoelectric detection system 5 includes the first mounting plate 51, on first mounting plate 51
Side is provided with the first photoelectric sensor fixed case 52, is provided with several the first light in the first photoelectric sensor fixed case 52
Electric sensing probe 53, for the first photoelectric sensing probe 53 downward through the first mounting plate 51, first photoelectric sensor is solid
Determine to be provided with the support column 54 for being used to support the first photoelectric sensor fixed case 52 below case 52.
Support column 54 is arranged on four sides below the first photoelectric sensor fixed case 52, the height of support column 54 and the
The height of one photoelectric sensing probe 53 is identical, when the first photoelectric sensor fixed case 52 drives the first photoelectric sensing probe 53 downwards
When mobile, support column 54 plays the role of supporting the first photoelectric sensor fixed case 52, while also protecting the first photoelectric transfer
Sense probe 53 is injury-free;First photoelectric sensing probe 53 is arranged 11 groups altogether, sufficiently detects each position of components, examines
It is wide to survey range, it is high-efficient.
Preferable scheme is that 3 left and right side of workbench is each provided with second photoelectric detection system 6, second
Photoelectric detection system 6 includes that the second fromer rail mounting base 601 of 3 front end of workbench is arranged in and 3 rear end of workbench is arranged in
Second rear rail mounting base 604 is provided with the second fromer rail 602 in the second fromer rail mounting base 601, and described second is leading
Sliding is provided with the second front-slider 603 on rail 602, is provided with the second rear rail 605 in the second rear rail mounting base 604,
It is slided on second rear rail 605 and is provided with the second rear slider 606, on second front-slider 603 and the second rear slider 606
Side is attached by a crossbeam 607, and three groups of apertures 608, setting in the aperture 608 are uniformly provided on the crossbeam 607
There is the second photoelectric sensing probe 609, be provided with the horizontal air cylinder 610 for pushing crossbeam 607 to move left and right below the crossbeam 607,
The cylinder axis of the horizontal air cylinder 610 is connected with crossbeam 607.
Crossbeam 607 is pushed to slide along the second fromer rail 602 and the second rear rail 605 by horizontal air cylinder 610, crossbeam 607
It is provided with the second photoelectric sensing probe 609 in upper equally distributed aperture 608, and then the second photoelectric transfer is pushed by crossbeam 607
Sense probe 609 is slided along the second fromer rail 602 and the second rear rail 605, due to being respectively provided in 3 left and right side of workbench
Second photoelectric detection system 6 of one the second photoelectric detection system 6, left and right side is symmetrical arranged, to realize at zero
Part left and right side carries out breaking detection.
Preferable scheme is that 3 left and right side of workbench is also respectively provided with upper and lower fixed device 7, it is described upper and lower
Fixed device 7 includes the second lifting cylinder 71 for being fixed on 3 lower section of workbench, and the cylinder axis of second lifting cylinder 71 is upward
Through workbench 3, the cylinder axis end of second lifting cylinder 71 is provided with L-type fixed frame 72, under the L-type fixed frame 72
Side is provided with fixed buffer stopper 73;The 3 left side rear end of workbench is provided with and fixes device 7 up and down, before 3 right side of workbench
End and rear end are each provided with about one fixed device 7.
It is fixed above components by fixing 7 pairs of progress breaking detections of device up and down, passes through the second lifting cylinder
71 adjust the height of L-type fixed frame 72, to be fixed for the components to different size, fixed 73 preferred rubber of buffer stopper
Material is directly contacted with components by fixed buffer stopper 73, is reduced because of the fixed damage caused by components;It is working
About one fixed device 7 is only arranged in 3 left side of platform, is taken out in order to facilitate components.
Preferable scheme is that the third photoelectric detection system 8 includes the second photoelectric sensing being arranged in below workbench 3
Device fixed case 81, is provided with several third photoelectric sensings probe 82 in the second photoelectric sensor fixed case 81, and described the
Three photoelectric sensings probe 82 is arranged vertically upwards, the Photoelectric Detection hole being arranged on the third photoelectric sensing probe 82 and workbench
31 is corresponding, and third lifting cylinder 83 is provided with below the second photoelectric sensor fixed case 81, the third lifting cylinder 83
Output shaft is connected with 81 bottom of the second photoelectric sensor fixed case.
Realize that the second photoelectric sensor fixed case 81 carries out raising and lowering, the second photoelectric transfer by third lifting cylinder 83
Sensor fixed case 81 drives third photoelectric sensing probe 82 to carry out raising and lowering, breaks to realize to components bottom
Knife detection, third photoelectric sensing probe 82 are provided with 11 groups, and the Photoelectric Detection hole 31 on workbench 3 is also equipped with 11 groups, third
Photoelectric sensing probe is 82 corresponding with Photoelectric Detection hole 31, third photoelectric sensing pop one's head in 82 extend upward through it is right behind Photoelectric Detection hole 31
Components carry out breaking detection, sufficiently detect each position of components, detection range is wide, high-efficient.
Preferable scheme is that being respectively arranged with the fixed device 9 in left and right, the left side on the inside of second photoelectric detection system 6
Right fixed device 9 includes fixed column 91, is provided with fixed buffer stopper 73 above the fixed column 91.
It is fixed by the components or so of left and right 9 pairs of progress breaking detections of fixed device, fixed buffer stopper 73 is preferably
Rubber material is directly contacted with components by fixed buffer stopper 73, is reduced because of the fixed damage caused by components.
Preferable scheme is that being equipped with control device 10 in the fixed case 3, it ensure that breaking is examined by control device 10
Survey process orderly carries out.
The working principle of the utility model is that first the components detected to breaking are put on workbench, passes through first liter
Falling unit realizes that the first photoelectric detection system carries out raising and lowering, the first photoelectric detection system realize at the top of components into
The detection of row breaking, the second photoelectric detection system are realized to breaking detection is carried out at left and right sides of components, and third Photoelectric Detection fills
It sets to realize and breaking detection is carried out to components bottom, realized above the components for treating breaking detection by fixing device up and down
It is fixed, realizes that the components or so for treating breaking detection are fixed by the fixed device in left and right.
It is the preferred embodiment of the utility model above, does not impose any limitation on the present invention,
All foundation the technical essence of the utility model any simple modification, equivalent change and modification made to the above embodiment,
Belong in the range of utility model technical solution.
Claims (9)
1. a kind of break detection device, which is characterized in that it includes pedestal, described to be respectively arranged on the base with fixed case and work
Platform, the fixed case side adjacent with workbench are provided with the first lifting device, are provided with above first lifting device
First photoelectric detection system controls the first photoelectric detection system by first lifting device and carries out raising and lowering, passes through
For first photoelectric detection system to detecting at the top of components, described workbench the right and left is respectively arranged with the second Photoelectric Detection
Device and up and down fixed device detect the components left and right sides by the second photoelectric detection system, the work-table
It is provided with several Photoelectric Detection holes on face, is provided with third photoelectric detection system, the third photoelectricity below the workbench
Detection device detects components bottom after being upward through Photoelectric Detection hole.
2. a kind of break detection device according to claim 1, which is characterized in that first lifting device includes and consolidates
Determine the first lifting cylinder that case is mutually fixed, the first guide rail is provided on the outside of first lifting cylinder, is slided on first guide rail
Dynamic to be provided with the first sliding block, first slider end is connected with the cylinder axis of the first lifting cylinder.
3. a kind of break detection device according to claim 1, which is characterized in that first photoelectric detection system includes
First mounting plate, the first mounting plate top are provided with the first photoelectric sensor fixed case, and first photoelectric sensor is solid
Determine to be provided with several first photoelectric sensings probe in case, the first photoelectric sensing probe is downward through the first mounting plate, institute
It states and is provided with the support column for being used to support the first photoelectric sensor fixed case below the first photoelectric sensor fixed case, described first
Photoelectric sensing probe is set as 11 groups.
4. a kind of break detection device according to claim 1, which is characterized in that the workbench left and right side is respectively set
It is equipped with second photoelectric detection system, the second photoelectric detection system includes the second fromer rail installation that workbench front end is arranged in
Seat and the second rear rail mounting base of workbench rear end is set, it is leading to be provided with second in the second fromer rail mounting base
Rail, sliding is provided with the second front-slider on second fromer rail, leads after being provided with second in the second rear rail mounting base
Rail, sliding is provided with the second rear slider on second rear rail, passes through one above second front-slider and the second rear slider
Crossbeam is attached, and three groups of apertures are uniformly provided on the crossbeam, and the second photoelectric sensing probe, institute are provided in the aperture
It states below the crossbeam and is provided with the horizontal air cylinder for pushing crossbeam to move left and right, the cylinder axis of the horizontal air cylinder is connected with crossbeam.
5. a kind of break detection device according to claim 1, which is characterized in that the workbench left and right side is also divided
It is not provided with fixed device up and down, the device fixed up and down includes the second lifting cylinder being fixed below workbench, described
The cylinder axis of second lifting cylinder extends upward through workbench, and the cylinder axis end of second lifting cylinder is provided with L-type and fixes
Frame, the L-type fixed frame lower section are provided with fixed buffer stopper.
6. a kind of break detection device according to claim 1, which is characterized in that the third photoelectric detection system includes
The second photoelectric sensor fixed case below workbench is set, is provided with several in the second photoelectric sensor fixed case
Third photoelectric sensing probe, the third photoelectric sensing probe are arranged vertically upwards, the third photoelectric sensing probe and work
The Photoelectric Detection hole being arranged on platform is corresponding, is provided with third lifting cylinder below the second photoelectric sensor fixed case, and described the
The output shaft of three lifting cylinders is connected with the second photoelectric sensor fixed case bottom, and the third photoelectric sensing probe is set as
11 groups.
7. a kind of break detection device according to claim 1, which is characterized in that rear end is provided on the left of the workbench
Fixed device up and down, the workbench right side front and rear end are each provided with about one fixed device.
8. a kind of break detection device according to claim 1, which is characterized in that on the inside of second photoelectric detection system
It is respectively arranged with the fixed device in left and right, the fixed device in left and right includes fixed column, is provided with above the fixed column fixed slow
Rush block.
9. a kind of break detection device according to claim 1, which is characterized in that be equipped with control dress in the fixed case
It sets.
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CN201822173411.7U CN209707404U (en) | 2018-12-24 | 2018-12-24 | A kind of break detection device |
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CN201822173411.7U CN209707404U (en) | 2018-12-24 | 2018-12-24 | A kind of break detection device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109540919A (en) * | 2018-12-24 | 2019-03-29 | 雷果科技无锡有限公司 | A kind of break detection device |
-
2018
- 2018-12-24 CN CN201822173411.7U patent/CN209707404U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109540919A (en) * | 2018-12-24 | 2019-03-29 | 雷果科技无锡有限公司 | A kind of break detection device |
CN109540919B (en) * | 2018-12-24 | 2023-10-31 | 雷果科技无锡有限公司 | Broken knife detection device |
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Denomination of utility model: A kind of tool breaking detection device Effective date of registration: 20210429 Granted publication date: 20191129 Pledgee: Bank of China Co.,Ltd. Wuxi High tech Industrial Development Zone Branch Pledgor: LEIGUO TECHNOLOGY WUXI Co.,Ltd. Registration number: Y2021980003185 |