CN209707128U - A kind of air supply system performance intelligent test device - Google Patents

A kind of air supply system performance intelligent test device Download PDF

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Publication number
CN209707128U
CN209707128U CN201920756118.5U CN201920756118U CN209707128U CN 209707128 U CN209707128 U CN 209707128U CN 201920756118 U CN201920756118 U CN 201920756118U CN 209707128 U CN209707128 U CN 209707128U
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China
Prior art keywords
test
supply system
air
air supply
system performance
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CN201920756118.5U
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Chinese (zh)
Inventor
刘瑛
祖成之
贺星光
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Knorr Nankou Air Supply Equipment (beijing) Co Ltd
Knorr Bremse Nankou Air Supply Unit Beijing Co Ltd
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Knorr Nankou Air Supply Equipment (beijing) Co Ltd
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Priority to CN201920756118.5U priority Critical patent/CN209707128U/en
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Abstract

The utility model embodiment discloses a kind of air supply system performance intelligent test device, including MCU processor, test box, the inner surface of the test box is arranged in the MCU processor, the test box includes cabinet, the box house being provided with one group of electric air pump, being connected with the propulsion device of safety valve on the air pipe line that the test component for will test air supply system performance parameter is sent into air supply system in the bottom end of the cabinet.The utility model carries out test parameter by introducing the gas in air pipe line in cylinder body, and safety valve is inflated by inflator pump, test device is modeled to air pipe line, judge whether safety valve is normal under the pressure value needed for testing, therefore, it is determined that when air pipe line air pressure inside is excessive, whether safety valve can work normally, easy to operate, and testing efficiency is high.

Description

A kind of air supply system performance intelligent test device
Technical field
The utility model embodiment is related to vehicle air supply system the field of test technology, and in particular to a kind of air supply system performance Intelligent test device.
Background technique
Under normal circumstances, city rail vehicle uses electric EMU mode, is organized into groups with unit, so its air supply system is also It being supplied with unit, a set of air supply system is arranged in each unit, and the main air hose of Adjacent vehicles is connected by cutout cock with hose, The train being made of more than two units just has two sets or more air supply systems.
Air supply system is important one of the component part of locomotive braking system, is responsible for locomotive braking system offer and meets rule Constant-pressure, high quality, stable compressed air to be to realize air damping.Therefore, the direct shadow of the performance of locomotive air source system Ring the reliability and stability for arriving locomotive braking system.
Air supply system includes: air compressor, air reservoir, foot pump and air pipe system etc..It is main with wind devices It include: brake apparatus, air suspension system, car door controller and air horn, wiper, pantograph pneumatic equipment, hitch Operate pneumatic equipment etc..The air compressor of air supply system manufacture is provides power with the driving of wind devices, and compressed air It is indispensable for purifying and being dried, and the purpose is to remove dust contained in compressed air, impurity, oil droplet and moisture Deng, guarantee braking system and other with wind devices for a long time reliably work.
The testboard of existing vehicle air supply system is the properties that air supply system is tested with a variety of conventional instruments, main If the test of air pipe line and safety valve, the parameter inside air pipe line can not be tested accurately, the survey to safety valve Examination needs to be tested using other instruments.
Utility model content
For this purpose, the utility model embodiment provides a kind of air supply system performance intelligent test device, in integration air pipeline Portion's parameter testing function and safety valve performance test function are integrated, and by simple manual operation, are solved in the prior art The problem of triviality with a variety of conventional instruments to test the properties of air supply system.
To achieve the goals above, the embodiments of the present invention provides the following technical solutions:
In the first aspect of the embodiments of the present invention, a kind of air supply system performance intelligent testing trial assembly is provided It sets, including MCU processor, test box, the inner surface of the test box is arranged in the MCU processor, and the test box includes Cabinet being provided with one group of electric air pump in the box house, being connected in the bottom end of the cabinet for will test wind regime system The test component for performance parameter of uniting is sent into the propulsion device of safety valve on the air pipe line of air supply system;
The propulsion device includes cylinder body, and the gas nozzle of the electric air pump is connected to the cylinder interior by snorkel The cavity is divided into test cavity and seal cavity by sealing block in the cylinder body by cavity, the sealing block with it is described Cylinder body inner sidewall is in close contact, and is fixedly connected in the other end of the sealing block and is partially pierced by outside the seal cavity and uses The reference test bar of safety valve on the air pipe line is inserted into sealing.
Preferably, electric air pump described in one group includes aspiration pump and inflator pump.
Preferably, the test cavity is provided in one end far from the reference test bar on the top of the test cavity For installing the groove of sensing element, be provided in the groove penetrate the cylinder body for supply the sensing element data The string holes that line passes through is tightly connected between the sensing element and the groove.
Preferably, it is equipped with test air passage in the reference test bar, is provided on the sealing block through the sealing block Venthole, the test air passage is connected to the venthole.
Preferably, it is tightly connected between the reference test bar and the sealing block.
Preferably, in the end of the reference test bar integrally formed with hollow test syringe needle, in the test syringe needle and institute The connecting portion for stating reference test bar end is provided with sealing ring;The survey in hollow channel and the reference test bar in the test syringe needle Ping air flue connection.
The embodiments of the present invention has the advantages that
The test device of the utility model carries out test parameter by introducing the gas in air pipe line in cylinder body, and Safety valve is inflated by inflator pump, test device is modeled to air pipe line, judges safety valve under the pressure value needed for testing It is whether normal, therefore, it is determined that whether safety valve can work normally when air pipe line air pressure inside is excessive, easy to operate, test It is high-efficient.
Detailed description of the invention
It, below will be to reality in order to illustrate more clearly of the embodiments of the present invention or technical solution in the prior art It applies mode or attached drawing needed to be used in the description of the prior art is briefly described.It should be evident that attached in being described below Figure is only exemplary, for those of ordinary skill in the art, without creative efforts, can be with It is extended according to the attached drawing of offer and obtains other implementation attached drawings.
Structure depicted in this specification, ratio, size etc., only to cooperate the revealed content of specification, for Those skilled in the art understands and reads, and is not intended to limit the utility model enforceable qualifications, therefore does not have technology On essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size are not influencing the utility model institute energy Under the effect of generation and the purpose that can reach, it should all still fall in the revealed technology contents of the utility model and obtain the model that can cover In enclosing.
Fig. 1 is the overall structure diagram of intelligent test device provided by the utility model.
In figure:
1-MCU processor;2- test box;
21- cabinet;22- electric air pump;23- propulsion device;24- snorkel;25- sensing element;26- groove;
231- cylinder body;232- cavity;233- sealing block;234- reference test bar;235- tests air passage;236- venthole; 237- tests syringe needle;238- sealing ring;
232a- tests cavity;232b- seal cavity.
Specific embodiment
The embodiments of the present invention is illustrated by particular specific embodiment below, those skilled in the art can be by this Content disclosed by specification understands other advantages and effect of the utility model easily, it is clear that described embodiment is The utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's every other embodiment obtained without making creative work belongs to the utility model protection Range.
As shown in Figure 1, the utility model provides a kind of air supply system performance intelligent test device, including MCU processor 1, the inner surface of the test box 2 is arranged in test box 2, the MCU processor 1;The test box 2 includes cabinet 21, in institute It stating cabinet 21 and is internally provided with one group of electric air pump 22, being connected in the bottom end of the cabinet 21 for will test air supply system The test component of energy parameter is sent into the propulsion device 23 of safety valve on the air pipe line of air supply system.
The test device be intended to by manually use propulsion device 23 will test component be sent into safety valve in, carry out respectively with Lower two tests:
First item test: the air pipe line internal performance parameter (air pressure, temperature etc.) of air supply system is tested.
Section 2 test: whether test safety valve meet the requirements or damage.
The test device can simultaneously test air pipe line and safety valve, not need to distinguish using different tools It is detected, testing efficiency is high.
In the present embodiment, propulsion device 23 includes cylinder body 231, and electric air pump 22 includes aspiration pump 22a and inflator pump The gas nozzle of 22b, aspiration pump 22a and inflator pump 22b are connected to the cavity 232 inside cylinder body 231 by snorkel 24, in cylinder body Cavity 232 is divided to test cavity 232a and seal cavity 232b, sealing block 233 and cylinder body 231 by sealing block 233 in 231 Inner sidewall is in close contact, and is fixedly connected with part in the other end of sealing block 233 and is pierced by outside seal cavity 232b and for close The reference test bar 234 of safety valve on envelope insertion air pipe line;Test air passage 235 is equipped in reference test bar 234, in the sealing block The venthole 236 through the sealing block 233 is provided on 233, the test air passage 235 is connected to the venthole 236.
It in the present embodiment, is to be tightly connected between aspiration pump 22a and inflator pump 22b and cylinder body 231, specific mode Can routinely in 231 top end opening of cylinder body and the measures (not shown) such as sealing valve is arranged.
Sealing between sealing block 233 and cylinder body 231 can be by using be integrally formed or gluing etc. in the way of realize it is close Envelope.Likewise, can also routinely between reference test bar 234 and seal cavity 232 (being equal between the inner wall of cylinder body 231) Sealing is realized using modes such as integrated molding or gluings.
When carrying out first item test (air pipe line test): aspiration pump 22a is connected with inflator pump 22b keeps cylinder body 231 Leakproofness but be failure to actuate, by 234 leakproofness of reference test bar insertion air pipe line on safety valve entrance, open the safety-valve, The gas of air pipe line once passes through test air passage 235, venthole 236 enters test cavity 232a, by test cavity The parameter of setting sensing element detection gas in 232a.Parameter includes air pressure, temperature etc..
Consideration further decreases error, and the volume of general cylinder body needs as less than normal as possible.Since the volume of cylinder body is fixed , so, the faint error of cylinder body volume bring itself can obtain specific error amount, in this way in reality by many experiments When border operates, so that it may make up error amount.So that test is more accurate.
When carrying out Section 2 test (safety valve testing), closed safe valve, by the insertion safety of 234 leakproofness of reference test bar Valve obtains the air pressure born in safety valve, (this by test cavity 232a by inflator pump 22b to inflating in safety valve When, entire test device can be equivalent to the effect of air pipe line), until air pressure inside reaches pressure value required for test When, stop the work of inflator pump 22b, whether detection safety valve has gas leakage, after with aspiration pump by entire test device It evacuates, until air pressure inside reaches negative pressure value required for test, stops the work of aspiration pump, judge the pressure of sensing element detection Whether force value changes, to judge whether the gas outside safety valve is able to enter inside.
Leakage inspection mode can be answered with feel, or be detected beside safety valve with lousiness, paper.
In the present embodiment, it whether is able to enter internal test to safety valve extraneous gas, is mainly used for inciting somebody to action Whether safety valve is placed under negative pressure state qualified, and on the other hand, a certain item performance parameter of safety valve equally will affect other Performance, in the case of preventing long-time service, this performance can gradually be had an impact entire safety valve.
In the present embodiment, in order to more preferably realize that the data between sensing element and MCU processor are transmitted, by test chamber Body 232a is in one end far from the reference test bar 234, that is, close to one end of MCU processor 1, on the top of test cavity 232a End is provided with groove 26 for installing sensing element 25, be provided in groove 26 penetrate the cylinder body 231 for for institute The string holes 27 that 25 data line of sensing element passes through is stated, is tightly connected between the sensing element 25 and the groove 26.
The sensor different with specific reference to actual test demand integration of sensing element 25, such as in this embodiment, emphasis Integrated pressure sensor, temperature sensor, humidity sensor etc..
Between sensing element 25 and groove 26 sealing equally can routinely by the way of gluing.
Being tightly connected between reference test bar 234 and the sealing block 233 similarly can the side using gluing routinely Formula or integrally formed mode.
The received data of MCU can be connected to the equipment such as computer by data line and be analyzed and processed.
In the present embodiment, the sealing performance being inserted into safety valve due to needing to consider reference test bar 234, so testing The end of bar 234 is integrally formed with hollow test syringe needle 237, in the test syringe needle 237 and 234 end of reference test bar Connecting portion is provided with sealing ring 238;The test in hollow channel and the reference test bar 234 in the test syringe needle 237 is logical Air flue 235 is connected to.
Enter in safety valve in test syringe needle 237, sealing ring 238 can closely be connect with the entrance of safety valve, Neng Gougeng Effectively reach sealing effect, sealing ring 238 is designed as cone angle towards the conical structure for testing 237 tip portion of syringe needle.
The test device of the utility model carries out test parameter by introducing the gas in air pipe line in cylinder body, and Safety valve is inflated by inflator pump, test device is modeled to air pipe line, judges safety valve under the pressure value needed for testing It is whether normal, therefore, it is determined that whether safety valve can work normally when air pipe line air pressure inside is excessive, easy to operate, test It is high-efficient.
Although above having made detailed description to the utility model with generality explanation and specific embodiment, On the basis of the utility model, it can be made some modifications or improvements, this is apparent to those skilled in the art 's.Therefore, these modifications or improvements on the basis of without departing from the spirit of the present invention, belong to the utility model and want Seek the range of protection.

Claims (6)

1. a kind of air supply system performance intelligent test device, including MCU processor (1), test box (2), the MCU processor (1) inner surface in the test box (2) is set, it is characterised in that:
The test box (2) includes cabinet (21), one group of electric air pump (22) is internally provided in the cabinet (21), described The bottom end of cabinet (21) is connected with the air hose that the test component for will test air supply system performance parameter is sent into air supply system The propulsion device (23) of road safety valve;
The propulsion device (23) includes cylinder body (231), and the gas nozzle of the electric air pump (22) is connected to by snorkel (24) The internal cavity (232) of the cylinder body (231) passes through sealing block (233) for the cavity (232) in the cylinder body (231) It is divided into test cavity (232a) and seal cavity (232b), the sealing block (233) closely connects with the cylinder body (231) inner sidewall Touching is fixedly connected with part in the other end of the sealing block (233) and is pierced by the seal cavity (232b) outside and for close Envelope is inserted into the reference test bar (234) of safety valve on the air pipe line.
2. a kind of air supply system performance intelligent test device according to claim 1, which is characterized in that electricity described in one group Pump (22) of taking offence includes aspiration pump (22a) and inflator pump (22b).
3. a kind of air supply system performance intelligent test device according to claim 1, which is characterized in that the test cavity (232a) is provided on the top of test cavity (232a) and passes for installing in one end far from the reference test bar (234) The groove (26) for feeling component (25), be provided in the groove (26) penetrate the cylinder body (231) for supplying the sensing The string holes (27) that component (25) data line passes through, is tightly connected between the sensing element (25) and the groove (26).
4. a kind of air supply system performance intelligent test device according to claim 1, which is characterized in that the reference test bar (234) it is equipped with test air passage (235) in, the ventilation through the sealing block (233) is provided on the sealing block (233) Hole (236), the test air passage (235) are connected to the venthole (236).
5. a kind of air supply system performance intelligent test device according to claim 4, which is characterized in that the reference test bar (234) it is tightly connected between the sealing block (233).
6. a kind of air supply system performance intelligent test device according to claim 5, which is characterized in that in the reference test bar (234) end is integrally formed with hollow test syringe needle (237), in the test syringe needle (237) and the reference test bar (234) The connecting portion of end is provided with sealing ring (238);Hollow channel and the reference test bar in test syringe needle (237) (234) test air passage (235) connection in.
CN201920756118.5U 2019-05-24 2019-05-24 A kind of air supply system performance intelligent test device Active CN209707128U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920756118.5U CN209707128U (en) 2019-05-24 2019-05-24 A kind of air supply system performance intelligent test device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920756118.5U CN209707128U (en) 2019-05-24 2019-05-24 A kind of air supply system performance intelligent test device

Publications (1)

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CN209707128U true CN209707128U (en) 2019-11-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022002196A1 (en) * 2020-07-01 2022-01-06 强一半导体(苏州)有限公司 Probe card for high-temperature high-voltage test of power device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2022002196A1 (en) * 2020-07-01 2022-01-06 强一半导体(苏州)有限公司 Probe card for high-temperature high-voltage test of power device

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