CN209700894U - A kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering - Google Patents
A kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering Download PDFInfo
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- CN209700894U CN209700894U CN201920289422.3U CN201920289422U CN209700894U CN 209700894 U CN209700894 U CN 209700894U CN 201920289422 U CN201920289422 U CN 201920289422U CN 209700894 U CN209700894 U CN 209700894U
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- telescopic arm
- sliding support
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- cleaning device
- cleaning head
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Abstract
The utility model provides a kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering, it include: cleaning head, fixed frame, sliding support and telescopic arm, wherein, the fixed frame is for fixing sliding support, it is slid back and forth in sliding support for telescopic arm, one end of telescopic arm is connect with cleaning head, and the back-and-forth motion of telescopic arm is for adjusting the front-rear position of cleaning head.The beneficial effects of the utility model are: structure is simple, low with maintenance cost, the semi-automatic structure of production, worker is not required to additionally train and can be used, and cost of labor is low.
Description
Technical field
The utility model relates to cleaning equipment fields of derusting, especially a kind of to remove for the semi-automatic of Naval Architecture and Ocean Engineering
Become rusty cleaning device.
Background technique
With the development of industry, large ship derusting cleaning is an important service in shipping industry, is shipbuilding and repairs
The indispensable important link of ship is the first step before vessel coating, is immersed for a long time in the seawater additionally, due to ship outer wall,
It endures the erosion of seawater to the fullest extent, inevitably corrodes, to improve the service life of ship and increasing safety in utilization, work as ship
When outer wall corrodes to a certain extent, it is necessary to carry out derusting cleaning.
And existing derusting method and device mostly carry out the derusting of spray drying sand using traditional man-hour manually hand-held spray gun, it is this to remove
The process costs that become rusty are very high, need to expend a large amount of copper ore and need manpower, in addition at high cost, are chronically at this ring
In border, worker is also easy to suffer from occupational disease, in addition, such operation mode is also easy, accidents happened.
Other derusting modes at present, intelligent large robot complete set of equipments derusting cleaning, if Figure 10 is to be applied to ship height
Complete import equipment is cleaned in pressure derusting, mainly by countless hydraulic systems, electrical system, control system, operation cleaning unit, height
Pressure system, distribution system and dynamical system composition, structure construction is complicated, and key core components can only rely on import, only
A few countries grasp its technology, and these belong to vulnerable part, and material required precision is very high, and then leads to its operating cost
Increase significantly, along with major system needs coordinated manipulation, it is necessary to carry out one-to-one operation, in practical applications, not only its into
Mouth involves great expense, and every set reaches more than 1,000 ten thousand, and there is also many defects in operation operation, and due to system complex, maintenance is very
Difficulty, once parking, it will the depressed place phase for largely effecting on ship derusting operation, its cost can be greatly increased, because depressed place period cost accounts for
The very big cost of shiprepair profit.
Climbing robot equipment, which derusts, cleans, if Figure 11 is to test and be applied to the derusting of ship high pressure successfully to clean small-sized climb
Wall robot, mainly by electrical system, control system, operation cleaning unit, high-pressure system, distribution system and power drive
System, recovery system, vacuum system composition, structure is exquisite, but constructs complicated, key core components and most of superelevation
Pressure vulnerable part is still by import, and then its operating cost is caused to increase significantly, is climbed wall along with operation carries out ship, is needed
Increase assistance for lifting vehicle to coordinate, it is necessary to one-to-one operation is carried out, in practical applications, although cost is high without import equipment
It is expensive, but every set times so reaches millions of, due to system complex in operation maintenance activity, it is necessary to be tieed up by assistance for lifting vehicle
It repairs, it is cumbersome and extremely difficult, it is problematic immediately to carry out maintenance, once parking, will equally largely effect on ship
The depressed place phase of oceangoing ship derusting operation, its cost can be greatly increased.
Above-mentioned existing ship derusting washing and cleaning operation robot complete set of equipments is tended not to too many due to price height
Stand-by equipment certainly will influence the Ship's Repair period once breaking down, and can not such as complete maintenance on schedule will compensate one to shipowner
Pen greatly penalty.
External wall cleaning simultaneously needs to use chemical agent, and the area of exterior wall is excessive, after cleaning, needs to rinse dry
Only, need to expend a large amount of working hours and not environmentally, cleaning and the coordination degree rinsed be not high.
Utility model content
In view of the above-mentioned problems, the utility model provides a kind of semi-automatic rust-removing cleaning device, it is carrier using high altitude vehicle, takes
Carry the present apparatus, manual operation.Using high pressure water jet and vacuum technique cooperation derusting, and limited can prevent from returning rust, and tie
Structure is simple, and operation is reliable, and cost is very low, once there is individual problem, stand-by equipment immediately can carry out operation, and this programme is
It is achieved through the following technical solutions.
A kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering, comprising: cleaning head, fixed frame, sliding branch
Frame and telescopic arm, wherein the fixed frame slides back and forth in sliding support for telescopic arm, telescopic arm for fixing sliding support
One end connect with cleaning head, the back-and-forth motion of telescopic arm is for adjusting the front-rear position of cleaning head.
Further, the cleaning head is rotatablely connected by connecting fork and telescopic arm, and connecting fork and telescopic arm are rotatablely connected.
Further, cleaning head is connected by spring and connecting fork, little spring connects between connecting fork and telescopic arm.
Further, the fixed frame is used to support whole device, including rack body, rack body by stainless steel or
Hollow frame structure made of steel is made, and U bolt is installed in fixed frame side and lifting bolt A, fixed frame further include for controlling
The adjusting block of telescopic arm moving distance processed, when adjusting block at different positions, for adjusting the moving distance of telescopic arm.
Further, the telescopic arm includes steel framework, and the ear mount connecting with connecting fork is arranged in one side, and side is set
Several lifting bolt B are set, another side is provided with double lateral bending template roller chain, and roller chain makes with the sprocket wheel cooperation on sliding support
Telescopic arm is mobile.
Further, the sliding support includes shell and chassis, and shell and chassis are screwed, also solid on chassis
Surely there is baffle, chassis is fixed by screws in one end of fixed frame.
Further, it is arranged in the sliding support and slides back and forth cavity for telescopic arm, block is arranged in telescopic arm side, uses
In making telescopic arm be moved to reset position, telescopic arm is connect by tension spring with sliding support, and the pulling force that tension spring is formed is accelerated flexible
The reset of arm.
Further, several pulleys are set below the cavity in sliding support, sprocket wheel, sprocket wheel and turbine are set above cavity
Reducer shaft connection, reducer of turbodrill is arranged on the outside of sliding support, with the intracorporal sprocket wheel axis connection of chamber.
Further, the sprocket wheel is connected by the axis of chain rivet wheel and retarder by shaft joint, the flat key on chain rivet wheel
For adjusting the lateral position of chain rivet wheel.
The utility model has the beneficial effects that
1, present apparatus structure is simple, and manufacturing cost is low, not the one thousandth of biped robot complete set of equipments expense.
2, the present apparatus combines together with present technical equipment, does not need new carrier, and staff is easy to operate, is not required to
It individually to train.
3, present apparatus components simple structure, convenient later maintenance.
4, the present apparatus is semiautomatic plant, using manual operation, part identification operation can be carried out according to rusty stain demand, is reduced
Cost, greatly improves work efficiency.
Detailed description of the invention
Fig. 1 is the cleaning-machine structure schematic diagram in the utility model embodiment.
Fig. 2 is the cleaning machine side structure schematic diagram in the utility model embodiment.
Fig. 3 is the cleaning head structure schematic diagram in the utility model embodiment.
Fig. 4 is the fixed rack structure schematic diagram in the utility model embodiment.
Fig. 5 is the telescopic arm structure schematic diagram in the utility model embodiment.
Fig. 6 is the sliding support structural schematic diagram in the utility model embodiment.
Fig. 7 is the sliding support side structure schematic diagram in the utility model embodiment.
Fig. 8 is the sliding support another side structural schematic diagram in the utility model embodiment.
Fig. 9 is the structure partial enlarged diagram of the sliding support in Fig. 8.
Figure 10 is that complete import equipment structural schematic diagram is cleaned in the derusting of ship high pressure.
Figure 11 is small-sized wall-climbing robot device structure schematic diagram.
Specific embodiment
The embodiments of the present invention are described in detail below in conjunction with attached drawing, but the utility model can be by right
It is required that the multitude of different ways for limiting and covering is implemented.
As shown in Figs. 1-2, a kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering, comprising: cleaning head 10,
Fixed frame 20, sliding support 40 and telescopic arm 30, wherein fixed frame 20 supplies in sliding support 40 for fixing sliding support 40
Telescopic arm 30 slides back and forth, and one end of telescopic arm 30 is connect with cleaning head 10, and the back-and-forth motion of telescopic arm 30 is for adjusting cleaning
First 10 front-rear position.The present apparatus is formed by connecting by 4 module installations, and structure is simple, compared to relatively large cleaning equipment, such as
Cleaning robot, present apparatus manufacturing cost is low, not 1 the percent of biped robot complete set of equipments expense.
As shown in figure 3, cleaning head 10 is a kind of cleaning device of high-pressure water jet, by installing several sprays in vacuum chamber 17
Mouth (15,16), ejects several water jets, cleans to surface, and multiple nozzles (15,16) are mounted on a vacuum chamber 17
Interior different location forms rotating jet.Vacuum chamber 17 is the effect in cleaning head shell inner cavity by vacuum pump, makes cleaning head
There is a vacuum chamber in interior cavity, and washer 14 is arranged in cleaning head and outer wall contact site, guarantees quickly to be formed in cleaning head true
Cavity is moved to non-cleaning area after the completion of the region cleaning of cleaning head covering, then through the idler wheel on cleaning head.Normal-temperature water
When being pumped to high-pressure water, temperature can achieve 70 degrees Celsius, and high-temperature field is formed in vacuum chamber, may be implemented i.e. except i.e.
It is dry, it is when cleaning head 10 is mobile, surface clean is clean.
As shown in Fig. 2, cleaning head 10 is connect by connecting fork 12 with telescopic arm 30, connecting fork 12 and cleaning head pass through screw
It is cooperatively connected with nut, in the preferred embodiment in the utility model, connecting fork 12 can be rotated with cleaning head 10 to be connected, cleaning head
It rotates a certain angle along connecting fork, rotation mode is to be rotated up and down.
Connecting fork 12 and telescopic arm 30 by it is above-mentioned it is same in a manner of rotate and connect, but can be changed to rotate left and right it is certain
Angle.
In actual use, by taking exterior wall as an example, cleaning head rotation can make clean range wider.Since cleaning head includes vacuum
Chamber, therefore cleaning head needs to be close to metope or wall surface, rotatable scheme expands clean range, uses manpower and material resources sparingly.Separately
Outside, cleaning head 10 and connecting fork 12 are connected by spring 11, are connected between connecting fork 12 and telescopic arm 30 by little spring 13,
It prevents cleaning head from arbitrarily rotating, improves reliability.
It is slid back and forth in sliding support 40 for telescopic arm 30, before the back-and-forth motion of telescopic arm 30 is for adjusting cleaning head 10
Block 31 is arranged in position afterwards, telescopic arm side, and the length moved for controlling telescopic arm makes telescopic arm be moved to reset position,
Prevent telescopic arm moving distance is too long from causing parts damages.In addition, telescopic arm 30 is connect by tension spring 32 with sliding support, tension spring
32 pulling force formed accelerate the reset of telescopic arm.
As shown in figure 4, fixed frame 20 is used to support whole device, the tail end of fixed frame is wrapped for fixing sliding support 40
Rack body 24, rack body hollow frame structure made of stainless steel or steel are included, U bolt 23 is installed in fixed frame side
It is convenient that the exterior wall of eminence is cleaned for fixed frame to be fixed on crane or other devices with lifting bolt A 22.
Fixed frame 20 further includes the adjusting block 21 for controlling 30 moving distance of telescopic arm, will adjust block 21 and is mounted on different holes
On position, adjusting block 21 is made to change to the distance of the fixed frame other end, the effect for adjusting block 21 is to prevent telescopic arm 30
Mobile, when adjusting block 21 at different positions, the moving distance of telescopic arm 30 also changes.
As shown in figure 5, telescopic arm 30 includes steel framework 31, steel framework 31 is that a kind of clod wash is rectangular in the present embodiment
The ear mount 33 connecting with connecting fork 12 is arranged in hollow section, one side, and after connection, connecting fork can rotate by a certain angle.Side
Several lifting bolt B 34 are set, and lifting bolt B is used for across rope, and rope is for fixing.Wherein one side is provided with bilateral
Sprocket wheel on bent plate type roller chain 32, roller chain 32 and sliding support cooperates, and keeps telescopic arm 30 mobile.
As shown in fig. 6-7, sliding support 40 is used to adjust retracted position and the position of telescopic arm comprising 43 He of shell
Chassis 44, shell 43 and chassis 44 are screwed, and baffle 41 is further fixed on chassis 44, and chassis 44 is fixed by screws in
One end of fixed frame 20 is provided with the handle 41 for moving telescopic jib on shell 43.
Referring again to Fig. 8, the hollow cavity of setting, moves back and forth for telescopic arm in sliding support 40, in order to make it preferably
It moves, several pulleys 56 of side-lower setting first in sliding support 40, chain is arranged in the top in sliding support 40 (i.e. in cavity)
Wheel 48, sprocket wheel 48 and 51 axis connection of reducer of turbodrill, wherein reducer of turbodrill 51 is by 41 powered rotation of handle.Turbine subtracts
48 axis connection of sprocket wheel, reducer of turbodrill 51 is arranged with the top in sliding support 40 in 40 outside of sliding support in the fast setting of device 51
Pass through 50 covering protection of housing.
Sprocket wheel 48 is connect with the axis of retarder by shaft joint by chain rivet wheel 49, and flat key 47 is for adjusting chain rivet wheel 49
Several lifting bolt C 45 are arranged on sliding support 40 in lateral position.
As shown in figure 9, Fig. 9 is the partial enlarged view of Fig. 8 pulley position A, as shown, pulley 23 is for carrying telescopic arm
30, pulley 23 is coupled by deep groove ball bearing 60 with the rotation of pulley spindle 54, the rotation connection part of pulley 23 and deep groove ball bearing 60
Point, its rotation connection is made by circlip for hole 57 and circlip for shaft 59, the two sides of deep groove ball bearing 60 are respectively
End cap 58 and inner cover 55 are fixed, and pulley spindle 54 stretches out the shell 43 of sliding support 40, and the part outside shell 43 passes through washer 52
It is fixed on 43 outer wall of shell with large size screw 53,43 inside split axle of shell couples pulley, for moving back and forth for telescopic arm.
The using flexible of the utility model, no longer sticks to and large scale equipment is fixed uses, in combination with crane, robot with
And bracket uses, and so that the device of the utility model is combined together with present technical equipment, does not need new carrier, staff
It is easy to operate, it does not need individually to train, and components simple structure, convenient later maintenance.Device is semiautomatic plant, is used
Manual operation can carry out part identification operation according to rusty stain demand, reduce cost, greatly improve work efficiency.
The above is only the preferred embodiments of the utility model, are not intended to limit the utility model, for this field
Technical staff for, various modifications and changes may be made to the present invention.Within the spirit and principle of the utility model,
Any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (9)
1. a kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering characterized by comprising cleaning head, fixation
Frame, sliding support and telescopic arm, wherein the fixed frame is slided in sliding support for telescopic arm front and back for fixing sliding support
Dynamic, one end of telescopic arm is connect with cleaning head, and the back-and-forth motion of telescopic arm is for adjusting the front-rear position of cleaning head.
2. semi-automatic derusting cleaning device according to claim 1, which is characterized in that the cleaning head by connecting fork with
Telescopic arm rotation connection, connecting fork and telescopic arm are rotatablely connected.
3. semi-automatic derusting cleaning device according to claim 2, which is characterized in that connect cleaning head and company by spring
Fork is connect, little spring connects between connecting fork and telescopic arm.
4. semi-automatic derusting cleaning device according to claim 1, which is characterized in that the fixed frame is used to support entirely
Device, including rack body, rack body hollow frame structure made of stainless steel or steel are made, the installation of fixed frame side
U bolt and lifting bolt A, fixed frame further include the adjusting block for controlling telescopic arm moving distance, are existed when adjusting block
When different position, for adjusting the moving distance of telescopic arm.
5. semi-automatic derusting cleaning device according to claim 1, which is characterized in that the telescopic arm includes steel frame
The ear mount connecting with connecting fork is arranged in frame, one side, and several lifting bolt B are arranged in side, and another side is provided with double lateral bending
Sprocket wheel cooperation on template roller chain, roller chain and sliding support keeps telescopic arm mobile.
6. semi-automatic derusting cleaning device according to claim 1, which is characterized in that the sliding support include shell and
Chassis, shell and chassis are screwed, and baffle is further fixed on chassis, and chassis is fixed by screws in the one of fixed frame
End.
7. semi-automatic derusting cleaning device according to claim 1, which is characterized in that setting is for stretching in the sliding support
Contracting arm slides back and forth cavity, and block is arranged in telescopic arm side, and for making telescopic arm be moved to reset position, telescopic arm passes through tension spring
It is connect with sliding support, the pulling force that tension spring is formed accelerates the reset of telescopic arm.
8. semi-automatic derusting cleaning device according to claim 7, which is characterized in that set below the cavity in sliding support
Several pulleys are set, sprocket wheel, sprocket wheel and reducer of turbodrill axis connection are set above cavity, reducer of turbodrill is arranged outside sliding support
Side, with the intracorporal sprocket wheel axis connection of chamber.
9. semi-automatic derusting cleaning device according to claim 8, which is characterized in that the sprocket wheel passes through chain rivet wheel and subtracts
The axis of fast device is connected by shaft joint, and the flat key on chain rivet wheel is used to adjust the lateral position of chain rivet wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920289422.3U CN209700894U (en) | 2019-03-07 | 2019-03-07 | A kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920289422.3U CN209700894U (en) | 2019-03-07 | 2019-03-07 | A kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering |
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| Publication Number | Publication Date |
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| CN209700894U true CN209700894U (en) | 2019-11-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109760798A (en) * | 2019-03-07 | 2019-05-17 | 李占鹏 | A kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering |
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2019
- 2019-03-07 CN CN201920289422.3U patent/CN209700894U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109760798A (en) * | 2019-03-07 | 2019-05-17 | 李占鹏 | A kind of semi-automatic derusting cleaning device for Naval Architecture and Ocean Engineering |
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