CN209683012U - A kind of microwell plate dry-press process equipment - Google Patents
A kind of microwell plate dry-press process equipment Download PDFInfo
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- CN209683012U CN209683012U CN201920232859.3U CN201920232859U CN209683012U CN 209683012 U CN209683012 U CN 209683012U CN 201920232859 U CN201920232859 U CN 201920232859U CN 209683012 U CN209683012 U CN 209683012U
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- plate
- punching press
- process equipment
- conveyer belt
- upper mold
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Abstract
The utility model discloses a kind of microwell plate dry-press process equipment, it is related to thermal insulation plate manufacturing technology field, aim to solve the problem that mold during punching press, two sides punching press joint, which may exist, does not squeeze complete part, the technical issues of influencing the quality of product, its key points of the technical solution are that including rack, punching press upper mold, actuator, actuator is fixed on the rack, and punching press upper mold is fixed on actuator；Punching press upper mold is provided with conveyer belt far from the side of actuator, conveyer belt two sides are provided with limit plate, conveyer belt is provided with lower hopper far from one end of punching press upper mold, and punching press upper mold is provided with preloading block close to the side of lower hopper, and preloading block is provided with guide surface close to a side surface of conveyer belt.Reach and moulding material has been suppressed in advance, has improved the effect of production quality.
Description
Technical field
The utility model relates to thermal insulation plate manufacturing technology field, more specifically, it relates to a kind of microwell plate dry method at
Type equipment.
Background technique
Nanometer micropore plate is to enter mould after mixed at high speed by formula using dry shaping method, a variety of powders and fiber
Has high-pressure extrusion molding, conventional compression ratio is 3:1-6:1, that is, a large amount of gas is discharged, and exhaust process cannot
Take powder and fiber out of.So the exhaust in forming process is most important, the quality of powder exhaust determines the quality of plate, row
Gas, which has some setbacks, will lead to plate material lamination cracking, and pore size filter setting is excessive, will take powder pollution environment out of.
Existing Authorization Notice No. is the Chinese patent of CN103848615B, discloses a kind of nanometer micropore thermal insulation material manufacture
Method, (1) nanometer micropore thermal insulation material composition object contain nano silica, infrared light screening agent, the ceramic fibre of refractory material sum.
The average particle size of constituent is 15~50 nanometers, 40~60kg/m3 of bulk density.(2) the above raw material after evenly mixing, dry-pressing
Molding.It is vented in molding by the aperture that runs through of mold bottom surface and formed punch plane, covers aperture with sieve to prevent nano-powder
Evolution.Separately down and the method that moves upwards using formed punch and die bottom plate constant speed, overcome powder compression than excessive because rubbing
Density inhomogeneity problem caused by power.Product is controlled using the method for two-sided compacting and appropriate over-voltage correction rebound error
Thickness.(3) plate after dry-pressing is sintered 1 hour at 800 DEG C, furnace cooling.
But existing microwell plate is formed by mould punching in process of production, mold is during punching press, two side blows
May exist at crimp head and not squeeze complete part, influence the quality of product, thus it is to be improved.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide a kind of microwell plate dry-press processes to set
It is standby, have and moulding material is suppressed in advance, improves the advantage of production quality.
To achieve the above object, the utility model provides following technical solution:
A kind of microwell plate dry-press process equipment, including rack, punching press upper mold, actuator, the actuator are fixed on rack
On, the punching press upper mold is fixed on actuator；The punching press upper mold is provided with conveyer belt far from the side of actuator, described defeated
Band two sides are sent to be provided with limit plate, the conveyer belt is provided with lower hopper far from one end of punching press upper mold, and the punching press upper mold is leaned on
The side of nearly lower hopper is provided with preloading block, and the preloading block is provided with guide surface close to a side surface of conveyer belt.
By using above-mentioned technical proposal, the setting of preloading block and guide surface is so that squeeze material in punching press upper mold
Material is squeezed in advance by preloading block before, to the air in material tentatively be squeezed out, to mitigate punching press upper mold
Joint squeezes incomplete situation, while repeatedly squeezing, and the air inside microwell plate is completely exhausted out, to guarantee
The product quality of microwell plate.
Further, the preloading block is provided with several gas vents, the preloading block on a side surface of conveyer belt
Several exhaust outlets are provided on a side surface far from conveyer belt, the gas vent is communicated with exhaust outlet.
By using above-mentioned technical proposal, the setting of gas vent, exhaust outlet is convenient for the air in material to be discharged, thus just
In material is squeezed consolidation, to improve the product quality of microwell plate.
Further, the preloading block is provided with exhaustion plate, the exhaustion plate and row on a side surface of conveyer belt
Stomata fits, and the exhaustion plate is detachably secured in preloading block.
By using above-mentioned technical proposal, the setting of exhaustion plate prevents during precompressed powder by air from gas vent
In take out of, pollute environment in air so as to cause Dust Dispersion.
Further, it is provided with adsorption fastener on the exhaustion plate, is provided in the preloading block and adsorption fastener
The mutually magnetic mount of absorption.
By using above-mentioned technical proposal, the interaction of adsorption fastener and magnetic mount can be fixed exhaustion plate
In preloading block, it is easy to implement the quick disassembly and installation of exhaustion plate, facilitates the cleaning of exhaustion plate, to guarantee exhaustion plate
Work well.
Further, it is provided with retention bead in the adsorption fastener, it is recessed that limit is provided in the magnetic mount
Slot, the retention bead match with limiting groove.
By using above-mentioned technical proposal, the cooperation of retention bead and limiting groove increase adsorption fastener and between
Contact area, while can also prevent exhaustion plate from vertically moving in preloading block, convenient for preferably fixed exhaustion plate.
Further, the shell outside is rotatably connected to shutter, and the shutter offers observation panel, the observation
Mouth inner sidewall is provided with transparent cover plate.
By using above-mentioned technical proposal, the setting of shutter prevents Interior Space air-flow convenient for blocking to conveyer belt
The flowing of the raw wind of movable property so that material fly upward it is uneven so as to cause material thickness of two sides.Discharge port can also be mitigated simultaneously to raise
The material risen, which permeates into, pollutes environment in air.The setting of observation panel and transparent cover plate facilitates operator outside shutter
Observe the working condition inside shutter in side.
Further, the shutter and rack joint place are provided with handle, and the handle, which rotates coaxially, is connected with locking
Bar is provided with recessing groove at the shutter Wei Yu locking rod, and the rack, which is located at locking rod, is provided with lock groove, the lock
Only bar is plugged in lock groove.
By using above-mentioned technical proposal, the setting of handle, locking rod, recessing groove and lock groove is convenient for fixing shutter
On the rack, it is fixed to carry out locking to shutter.
Further, the lower hopper, which is located at conveyer belt, is provided with discharge port, the discharge port close to preloading block one
Side is provided with striker plate, and the surface that the striker plate and limit plate fit is provided with rubber pad.
By using above-mentioned technical proposal, the setting of striker plate can flatten in advance material, so that on conveyer belt
Material be able to maintain smooth, so that improving material enters flatness before preloading block, help to improve the matter of microwell plate
Amount.
Further, the striker plate is fixedly connected with sliding component, the sliding component on a side surface of discharge port
It is provided with piston rod, the striker plate is fixed on the piston rod.
By using above-mentioned technical proposal, the setting of sliding component helps to adjust the height of striker plate, consequently facilitating to object
The thickness of material is adjusted, and in order to which the thickness to microwell plate is adjusted, can adapt to the needs of different size.
Further, the rack, which is located at striker plate, is provided with fixed link, is provided with firm banking in the fixed link,
The sliding component is fixed on the fixed base.
By using above-mentioned technical proposal, the setting of fixed link and firm banking is convenient for that sliding component is fixed, thus
The impetus of a support is provided for sliding component, enables sliding component that striker plate is pushed to be moved.
In conclusion the utility model has the following beneficial effects:
1, the technology of precompressed is carried out to material using preloading block and guide surface, to generate so that microwell plate is molding
More fully effect is squeezed in the process；
2, using the technology of gas vent, exhaust outlet and exhaustion plate, to generate for the air in material to be discharged
Effect；
3, using the technology blocked to material of sliding component driving striker plate, thus generate to the thickness of microwell plate into
The effect that row is adjusted.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of microwell plate dry-press process equipment in embodiment；
Fig. 2 is in embodiment for showing the schematic diagram of structure at preloading block；
Fig. 3 is in embodiment for showing the schematic diagram of structure at preloading block and exhaustion plate；
Fig. 4 is in embodiment for showing the schematic diagram of structure at shutter；
Fig. 5 is in embodiment for showing the schematic diagram of structure at striker plate and sliding component.
In figure: 1, rack；11, punching press upper mold；111, actuator；12, lower hopper；121, feed inlet；122, discharge port；
13, lock groove；14, fixed link；141, firm banking；2, conveyer belt；21, limit plate；3, preloading block；31, guide surface；32, it arranges
Stomata；33, exhaust outlet；34, exhaustion plate；341, adsorption fastener；3411, retention bead；35, magnetic mount；351, it limits
Groove；4, shutter；41, observation panel；411, transparent cover plate；42, handle；421, rotary shaft；422, locking rod；423, it steps down
Slot；5, striker plate；51, rubber pad；52, sliding component;521, piston rod.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
Embodiment:
A kind of microwell plate dry-press process equipment, referring to Fig.1 comprising rack 1, punching press upper mold 11, actuator 111, driving
Part 111 is preferably hydraulic cylinder, and actuator 111 is fixed in rack 1, and punching press upper mold 11 is fixed on actuator 111, in punching press
Mould 11 is rectangle, to be squeezed material so that material, which is compacted, to form microwell plate.
Referring to Fig.1, punching press upper mold 11 is provided with conveyer belt 2 far from the side of actuator 111, and conveyer belt 2 is driven by motor
Dynamic, motor controls intermittent movement by controller, and 2 two sides of conveyer belt are provided with limit plate 21, and limit plate 21 is fixed on rack 1
On, conveyer belt 2 is provided with lower hopper 12 far from one end of punching press upper mold 11, and 12 top of lower hopper is provided with feed inlet 121.
Referring to Figures 1 and 2, punching press upper mold 11 is provided with preloading block 3, preloading block 3 and punching press close to the side of lower hopper 12
Upper mold 11 is integrally formed, and preloading block 3 is provided with guide surface 31 close to a side surface of conveyer belt 2, guide surface 31 horizontal by
Heeling condition, to carry out gradually precompressed to the material on conveyer belt 2, so that the air in material is gradually discharged, to drain object
Air in material improves the product quality of microwell plate.
Referring to Fig. 2, preloading block 3 is provided with several gas vents 32 on a side surface of conveyer belt 2, and gas vent 32 is circle
Shape through-hole, runs through entire preloading block 3, and preloading block 3 is vented far from several exhaust outlets 33 are provided on a side surface of conveyer belt 2
33 cross sections of mouth are rectangle, and gas vent 32 is communicated with exhaust outlet 33, and the air squeezed out when by precompressed passes through gas vent 32 and row
Port 33 is discharged.
Referring to Fig. 2, preloading block 3 is provided with exhaustion plate 34 on a side surface of conveyer belt 2, and exhaustion plate 34 is multilayer gold
Belong to silk knitting arrangement to form, each layer metal wire knitted density is different, then fires to be formed by high-temperature vacuum, and each layer metal mesh is mutual
Staggeredly, exhaustion plate 34 fits with gas vent 32, and exhaustion plate 34 is detachably secured in preloading block 3, with straight by exhaustion plate 34
It connects and precompressed is carried out to material, reduce material dust and cause powder to be carried over pollution environment from the discharge of gas vent 32.
Referring to Fig. 3, adsorption fastener 341 is provided on exhaustion plate 34, adsorption fastener 341 is iron plate, adsorption fastener
341 are welded on exhaustion plate 34, and the magnetic mount 35 with the absorption of 341 phase of adsorption fastener is provided in preloading block 3, and magnetism is solid
Determining part 35 is powerful permanent magnetic iron, to be acted on by the magnetic absorption of magnetic mount 35 and adsorption fastener 341 by exhaustion plate 34
It is fixed in preloading block 3.
Referring to Fig. 3, retention bead 3411 is provided in adsorption fastener 341,3411 cross section of retention bead is rectangle, magnetic
Property fixing piece 35 on be provided with limiting groove 351, retention bead 3411 matches with limiting groove 351, retention bead 3411 insert
It is located in limiting groove 351, and is fixed by magnetic action power, to prevent exhaustion plate 34 from occurring on the surface of preloading block 3
Transverse shifting.
Referring to Fig. 4, it is rotatably connected to shutter 4 on the outside of rack 1, shutter 4 is rotatably connected in rack 1 by shaft,
Shutter 4 offers observation panel 41,41 cross section of observation panel be it is rectangular, observation panel 41 runs through shutter 4,41 inner sidewall of observation panel
It is provided with transparent cover plate 411, transparent cover plate 411 is transparency glass plate, with same to effectively being blocked inside shutter 4
When can also the working condition to equipment effectively observed.
Referring to Fig. 4, shutter 4 and 1 joint place of rack are provided with handle 42, and handle 42 and rotary shaft 421 constitute L-type,
Hand 42 is rotatably connected on shutter 4 by rotary shaft 421, and handle 42 is fixed on shutter 4 by nut by rotary shaft 421
On, handle 42, which rotates coaxially, is connected with locking rod 422, and locking rod 422 and rotary shaft 421 are integrally formed, and with rotary shaft 421 and
It is vertically arranged with handle 42.
Referring to Fig. 4, shutter 4, which is located at locking rod 422, is provided with recessing groove 423, recessing groove 423 and 422 phase of locking rod
Matching, rack 1, which is located at locking rod 422, is provided with lock groove 13, and the size of lock groove 13 is identical as the size of locking rod 422,
Locking rod 422 is plugged in lock groove 13 and offsets with 13 side wall of lock groove, to rotate locking rod 422 to blocking by handle 42
Plate 4 carries out locking.
Referring to Fig.1 and Fig. 5, lower hopper 12, which is located at conveyer belt 2, is provided with discharge port 122, and discharge port 122 is close to preloading block
3 side is provided with striker plate 5, and striker plate 5 is rectangular slab, and the surface that striker plate 5 and limit plate 21 fit is provided with rubber
The width of pad 51, rubber pad 51 is identical as the thickness of striker plate 5, and rubber pad 51 is fixed on striker plate 5 by way of cementation
On side wall, so that striker plate 5 is bonded with limit plate 21, while striker plate 5 is smooth to material progress.
Referring to Fig. 5, striker plate 5 is fixedly connected with sliding component 52 on a side surface of discharge port 122, and sliding component 52 is excellent
It is selected as cylinder, sliding component 52 is provided with piston rod 521, and piston rod 521 slides the cylinder interior for being connected to sliding component 52, striker plate
5 are fixed on piston rod 521, to drive striker plate 5 mobile by the way that piston rod 521 is mobile, so that the thickness to material is controlled
System.
Referring to Fig. 5, rack 1, which is located at striker plate 5, is provided with fixed link 14, and fixed link 14 is arranged along 1 width direction of rack,
Firm banking 141 is provided in fixed link 14, firm banking 141 is bolted in fixed link 14, and sliding component 52 is fixed
On firm banking 141, sliding component 52 is fixed by screws on firm banking 141, so that the position to sliding component 52 carries out
It supports and fixes, to generate the motive force to piston rod 521.
Working principle is as follows:
When needing to produce microwell plate, first the raw material being stirred is conveyed by feed inlet 121 into lower hopper 12,
Then raw material is discharged to conveyer belt 2 by discharge port 122.Striker plate 5 carries out smooth and limit to material, so that material table
Face is temporarily smooth, and intermittent movement under the action of controller of conveyer belt 2 conveys material, will be smooth after material towards pre-
The direction of briquetting 3 conveys.
Material is delivered to the bottom of preloading block 3, conveyer belt 2 under the control of the controller placed in a suspend state, precompressed at this time
Block 3 carries out precompressed to material.Extruding of the air in material Jing Guo preloading block 3 at this time is escaped around, most air from
Exhaustion plate 34 drains into gas vent 32 and drains into exhaust outlet 33 again, finally overflows from material.
Then conveyer belt 2 continues to convey under the action of controller, material is delivered to 11 bottom end of punching press upper mold, by punching press
Upper mold 11 is finally squeezed, and the air in material is all squeezed away, to realize that the compacting of material forms microwell plate.
Shutter 4 in rack 1 stops the air inside rack 1, and mitigating the air agitation outside rack 1 causes
Material disperse on conveyer belt 2, while the material dust inside rack 1 can also be mitigated be dispersed into air and influence environment.It needs
It can be observed by observation panel 2 when observing working condition.When needs to being operated inside rack 1, pass through
Handle 42 rotates rotary shaft 421, so that locking rod 422 is gone in recessing groove 423 from lock groove 13, realizes unlock, otherwise i.e.
Locking can be achieved.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability
Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but
As long as all by the protection of Patent Law in the scope of the claims of the utility model.
Claims (10)
1. a kind of microwell plate dry-press process equipment, including rack (1), punching press upper mold (11), actuator (111), the actuator
(111) it is fixed on rack (1), the punching press upper mold (11) is fixed on actuator (111)；It is characterized by: the punching press
Upper mold (11) is provided with conveyer belt (2) far from the side of actuator (111), and conveyer belt (2) two sides are provided with limit plate
(21), the conveyer belt (2) is provided with lower hopper (12) far from the one end of punching press upper mold (11), and the punching press upper mold (11) is close
The side of lower hopper (12) is provided with preloading block (3), and the preloading block (3) is provided with close to a side surface of conveyer belt (2) and leads
To face (31).
2. microwell plate dry-press process equipment according to claim 1, it is characterised in that: the preloading block (3) is close to conveying
It is provided with several gas vents (32) on one side surface of band (2), the preloading block (3) is far from a side surface of conveyer belt (2)
It is provided with several exhaust outlets (33), the gas vent (32) communicates with exhaust outlet (33).
3. microwell plate dry-press process equipment according to claim 2, it is characterised in that: the preloading block (3) is close to conveying
It is provided with exhaustion plate (34) on one side surface of band (2), the exhaustion plate (34) fits with gas vent (32), the exhaustion plate
(34) it is detachably secured on preloading block (3).
4. microwell plate dry-press process equipment according to claim 3, it is characterised in that: be provided on the exhaustion plate (34)
Adsorption fastener (341) is provided with the magnetic mount (35) mutually adsorbed with adsorption fastener (341) on the preloading block (3).
5. microwell plate dry-press process equipment according to claim 4, it is characterised in that: on the adsorption fastener (341)
It is provided with retention bead (3411), is provided with limiting groove (351), the retention bead on the magnetic mount (35)
(3411) match with limiting groove (351).
6. microwell plate dry-press process equipment according to claim 1, it is characterised in that: rotation connects on the outside of the rack (1)
It is connected to shutter (4), the shutter (4) offers observation panel (41), and observation panel (41) inner sidewall is provided with transparent screening
Cover board (411).
7. microwell plate dry-press process equipment according to claim 6, it is characterised in that: the shutter (4) and rack (1)
Joint place is provided with handle (42), and the handle (42), which rotates coaxially, to be connected with locking rod (422), shutter (4) Wei Yu
It being provided at locking rod (422) recessing groove (423), the rack (1), which is located at locking rod (422), is provided with lock groove (13),
The locking rod (422) is plugged in lock groove (13).
8. microwell plate dry-press process equipment according to claim 1, it is characterised in that: the lower hopper (12) is located at conveying
It is provided with discharge port (122) at band (2), the discharge port (122) is provided with striker plate (5), institute close to the side of preloading block (3)
It states the surface that striker plate (5) and limit plate (21) fit and is provided with rubber pad (51).
9. microwell plate dry-press process equipment according to claim 8, it is characterised in that: the striker plate (5) is close to discharging
It is fixedly connected with sliding component (52) on one side surface of mouth (122), the sliding component (52) is provided with piston rod (521), described
Striker plate (5) is fixed on piston rod (521).
10. microwell plate dry-press process equipment according to claim 9, it is characterised in that: the rack (1) is located at striker plate
(5) it is provided at fixed link (14), is provided with firm banking (141) on the fixed link (14), the sliding component (52) is fixed
On firm banking (141).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920232859.3U CN209683012U (en) | 2019-02-23 | 2019-02-23 | A kind of microwell plate dry-press process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920232859.3U CN209683012U (en) | 2019-02-23 | 2019-02-23 | A kind of microwell plate dry-press process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209683012U true CN209683012U (en) | 2019-11-26 |
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ID=68602660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920232859.3U Active CN209683012U (en) | 2019-02-23 | 2019-02-23 | A kind of microwell plate dry-press process equipment |
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| CN (1) | CN209683012U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109648909A (en) * | 2019-02-23 | 2019-04-19 | 南通中保节能科技有限公司 | A kind of microwell plate dry-press process equipment |
-
2019
- 2019-02-23 CN CN201920232859.3U patent/CN209683012U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109648909A (en) * | 2019-02-23 | 2019-04-19 | 南通中保节能科技有限公司 | A kind of microwell plate dry-press process equipment |
| CN109648909B (en) * | 2019-02-23 | 2024-03-22 | 南通中保节能科技有限公司 | Micropore plate dry forming equipment |
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