CN209682567U - A kind of block building machine for being conducive to be stirred - Google Patents
A kind of block building machine for being conducive to be stirred Download PDFInfo
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- CN209682567U CN209682567U CN201822132900.8U CN201822132900U CN209682567U CN 209682567 U CN209682567 U CN 209682567U CN 201822132900 U CN201822132900 U CN 201822132900U CN 209682567 U CN209682567 U CN 209682567U
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Abstract
Description
技术领域technical field
本实用新型涉及自动砌块机领域内一种有利于进行搅拌的砌块机。The utility model relates to a block machine which is favorable for stirring in the field of automatic block machines.
背景技术Background technique
砌块机是将沙石、矿渣等粉渣装材料支撑固体砖的机器;根据使用的原料以及成型机理不同,砌块机可以分为震动成型砌块机、液压成型砌块机和震动液压成型机;液压成型砌块机在现有技术中使用比较普遍;液压成型砌块机通过液压系统带动模具压头从模具套中压制砖坯,然后将砖坯脱模再输出;在使用过程中,手动添加物料,并且需要人工添加托板,自动化效果较差;砖坯与模具容易粘连,脱模后会出现破损,存在脱模不方便的技术问题,液压油顶带动的模具压头,随着机械发生轻微震动,会造成轻微移位,与模具套连接后造成磨损加快,使用起来十分不方便。A block machine is a machine that supports solid bricks with powdery slag materials such as sand and slag; according to the raw materials used and the forming mechanism, the block machine can be divided into a vibration forming block machine, a hydraulic forming block machine and a vibration hydraulic forming machine; the hydraulic forming block machine is commonly used in the prior art; the hydraulic forming block machine drives the mold head through the hydraulic system to press the brick adobe from the mold sleeve, and then demoulds the brick adobe and then outputs it; during use, manually add materials, and need to manually add pallets, the automation effect is poor; the bricks are easy to stick to the mold, and will be damaged after demoulding, and there is a technical problem of inconvenient demoulding. Vibration will cause slight displacement, and the wear will be accelerated after being connected with the mold sleeve, which is very inconvenient to use.
实用新型内容Utility model content
本实用新型的目的是提供一种有利于进行搅拌的砌块机,该实用新型能够对需要进行制砖的原材料进行充分快速的搅拌,通过差速链轮实现对物料的的搅拌均匀,同时能够对下模组件进行自动更换,减少了人工操作的危险性,提高的了工作效率。The purpose of this utility model is to provide a kind of block making machine which is favorable for mixing. This utility model can fully and quickly stir the raw materials that need to be made into bricks. The automatic replacement of the lower mold assembly reduces the danger of manual operation and improves work efficiency.
本实用新型的目的是这样实现的:一种有利于进行搅拌的砌块机,包括底座,底座上设置有主框架,所述主框架呈四边形设置,所述主框架包括前侧框架和后侧框架,所述前侧框架的上部配合设置有喂料斗组件,前侧框架的下部并位于喂料斗组件的下方配合设置有搅拌组件,所述搅拌组件的两侧配合前侧框架设置有导轨组件;所述导轨组件自前侧框架延续到后侧框架设置;所述后侧框架的外周设置有龙门支架,所述龙门支架与后侧支架的上部配合设置有升降组件,所述升降组件与导轨组件之间设置有上模组件,所述上模组件的下方配合设置有下模组件,所述上模组件和下模组件的两侧并位于后侧框架之间设置有上下滑轨组件;所述下模组件的两侧配合上下滑轨组件之间设置有进出导向组件;后侧框架的外侧还配下模组件设置有托盘组件。The purpose of this utility model is achieved in this way: a block machine that is beneficial to stirring includes a base on which a main frame is arranged, the main frame is arranged in a quadrilateral shape, and the main frame includes a front frame and a rear side Frame, the upper part of the front side frame is equipped with a feeding hopper assembly, the lower part of the front side frame is located below the feeding hopper assembly and is equipped with a stirring assembly, and both sides of the stirring assembly cooperate with the front side frame to be provided with a guide rail assembly; The guide rail assembly is arranged from the front side frame to the rear side frame; the outer periphery of the rear side frame is provided with a gantry bracket, and the upper part of the gantry bracket and the rear side bracket is equipped with a lifting assembly. An upper mold assembly is arranged between them, and a lower mold assembly is arranged under the upper mold assembly, and upper and lower slide rails are arranged on both sides of the upper mold assembly and the lower mold assembly and between the rear side frames assembly; the two sides of the lower mold assembly are matched with the upper and lower rail assemblies to provide an in-out guide assembly; the outer side of the rear side frame is also provided with a tray assembly with the lower mold assembly.
本实用新型工作时,首先操作人员直接将该砌块机放置在地面上然后在固定完毕,固定完毕之后,此时操作人员直接将原材料倒进前侧框架上部的喂料斗组件内,通过称重之后,然后统一直接流入到搅拌组件内,搅拌组件对喂料斗组件内进入的物料进行定时充分的搅拌,在搅拌均匀之后,通过导轨组件从前侧框架运送到后侧框架位置,正好使得搅拌组件位于下模组件和上模组件之间,然后搅拌组件将原材料释放在下模组件内,原材料会通过重力的作用自动流入到下模组件的各个模具孔中进行待压紧;然后搅拌组件再从后侧框架退到前侧框架原来的位置处;此时上模组件开始工作,上模组件直接进行一次挤压然后不断的进行压紧,对在下模组件各个模具孔的原材料进行压紧时,同时上模组件和下模组件具有一定的缓冲作用,避免在上模组件和下模组件形成硬挤压,损坏上模组件和下模组件;一次挤压结束后,然后上模组件再进行二次挤压并将成型的砌块一次性压出,这样能够进行一次挤压,成型多个砌块,提高生产效率。When the utility model is working, firstly, the operator directly places the block machine on the ground, and then after the fixing is completed, the operator directly pours the raw materials into the feeding hopper assembly on the upper part of the front frame, and weighs Afterwards, it will flow directly into the mixing assembly, and the mixing assembly will regularly and fully stir the materials entering the feeding hopper assembly. After the mixing is even, it will be transported from the front side frame to the rear side frame position through the guide rail assembly, just so that the mixing assembly is located in the Between the lower mold assembly and the upper mold assembly, then the mixing assembly releases the raw materials in the lower mold assembly, and the raw materials will automatically flow into each mold hole of the lower mold assembly by gravity to be compacted; then the mixing assembly Then retreat from the rear side frame to the original position of the front side frame; at this time, the upper die assembly starts to work, and the upper die assembly is directly squeezed once and then continuously pressed, and the raw materials in each die hole of the lower die assembly When pressing, at the same time, the upper die assembly and the lower die assembly have a certain buffering effect, avoiding the formation of hard extrusion on the upper die assembly and the lower die assembly, and damaging the upper die assembly and the lower die assembly; After the pressing is completed, the upper die assembly is then subjected to secondary extrusion and the formed blocks are extruded at one time, so that one extrusion can be performed to form multiple blocks and the production efficiency is improved.
本实用新型的有益效果在于,该实用新型能够对需要进行制砖的原材料进行充分快速的搅拌,通过差速链轮实现对物料的的搅拌均匀,同时能够对下模组件进行自动更换,减少了人工操作的危险性,提高的了工作效率。The beneficial effect of the utility model is that the utility model can fully and quickly stir the raw materials that need to be made into bricks, realize uniform mixing of the materials through the differential speed sprocket, and can automatically replace the lower mold assembly, reducing The danger of manual operation is eliminated, and the work efficiency is improved.
作为本实用新型的进一步改进,为保证需要进行砌块的原材料能够快速的流出去,不会在喂料斗内进行积压;所述前侧框架上设置有喂料斗托架,所述喂料斗托架设置在前侧框架的两侧,所述喂料斗组件包括喂料斗本体,设置在喂料斗本体两侧的放置块,设置在喂料斗本体下面的出料口,所述出料口的两侧配合设置有出料气缸;所述喂料斗本体的进料口远大于出料口,所述喂料斗本体呈漏斗形状设置;所述出料口呈圆弧形状设置。As a further improvement of the utility model, in order to ensure that the raw materials that need to be built can flow out quickly and will not be backlogged in the feeding hopper; the front side frame is provided with a feeding hopper bracket, and the feeding hopper bracket Set on both sides of the front side frame, the feeding hopper assembly includes the feeding hopper body, the placement blocks set on both sides of the feeding hopper body, and the discharge port below the feeding hopper body, the two sides of the discharge port cooperate A discharge cylinder is provided; the feed port of the feeding hopper body is much larger than the discharge port, and the feed hopper body is arranged in the shape of a funnel; the discharge port is arranged in an arc shape.
作为本实用新型的进一步改进,为保证每一批进行砌块的原材料能够精准的进行称重,避免配方有误差;所述两侧的放置块与喂料斗托架之间配合设置有称重装置;所述喂料斗本体内部还配合设置有若干组破拱装置,所述破拱装置包括横向破拱装置和斜向破拱装置,所述破拱装置包括破拱电机,配合破拱电机设置的破拱轴,设置在破拱轴上的破拱叶片,所述破拱叶片呈T形设置;所述破拱叶片在破拱轴上错开设置有若干组。As a further improvement of the utility model, in order to ensure that each batch of raw materials for building blocks can be accurately weighed and avoid formula errors; a weighing device is provided between the placing blocks on both sides and the bracket of the feeding hopper The interior of the feeding hopper body is also equipped with several groups of arch breaking devices, the arch breaking device includes a horizontal arch breaking device and an oblique arch breaking device, and the arch breaking device includes an arch breaking motor, which is set in conjunction with the arch breaking motor The arch-breaking shaft is the arch-breaking blade arranged on the arch-breaking shaft, and the arch-breaking blade is arranged in a T shape; the arch-breaking blades are arranged in several groups on the arch-breaking shaft in a staggered manner.
作为本实用新型的进一步改进,为保证需要进行砌块的原材料在搅拌槽本体内部进行快速充分的搅拌,且确保搅拌均匀;所述搅拌组件包括搅拌槽本体,设置在搅拌槽本体内的搅拌轴,设置在搅拌轴上的搅拌桨叶,用于驱动搅拌轴的搅拌驱动组件;所述搅拌槽本体位于喂料斗本体下面的出料口的正下方,所述搅拌轴平行设置有三组并分别设置为一号搅拌轴、二号搅拌轴和三号搅拌轴。As a further improvement of the utility model, in order to ensure that the raw materials that need to be built are stirred quickly and fully inside the stirring tank body, and ensure that the stirring is uniform; the stirring assembly includes the stirring tank body, the stirring shaft arranged in the stirring tank body , the stirring paddles arranged on the stirring shaft are used to drive the stirring drive assembly of the stirring shaft; the stirring tank body is located directly below the discharge port below the feeding hopper body, and the stirring shafts are arranged in three groups in parallel and respectively set It is the No. 1 stirring shaft, the No. 2 stirring shaft and the No. 3 stirring shaft.
作为本实用新型的进一步改进,为保证一号搅拌轴、二号搅拌轴和三号搅拌轴不会打架,不会相互干扰,而且确保具有较好的搅拌效率;所述搅拌桨叶设置在一号搅拌轴0°位置、90°位置、180°位置和270°位置;所述搅拌桨叶还设置在二号搅拌轴45°位置、135°位置、225°位置和315°位置;所述搅拌桨叶还设置在三号搅拌轴0°位置、90°位置、180°位置和270°位置;相邻的搅拌桨叶之间错开一定的距离设置。As a further improvement of the utility model, in order to ensure that the No. 1 stirring shaft, the No. 2 stirring shaft and the No. 3 stirring shaft will not fight and interfere with each other, and ensure better stirring efficiency; the stirring blades are arranged in a No. stirring shaft 0 ° position, 90 ° position, 180 ° position and 270 ° position; The stirring paddle is also arranged on the No. 2 stirring shaft 45 ° position, 135 ° position, 225 ° position and 315 ° position; the stirring The paddles are also set at the 0°, 90°, 180° and 270° positions of the No. 3 stirring shaft; the adjacent stirring paddles are arranged with a certain distance apart.
作为本实用新型的进一步改进,为保证一号搅拌轴、二号搅拌轴和三号搅拌轴能够形成差速运转,避免原材料在搅拌槽本体内部搅拌不均匀;所述一号搅拌轴上设置有小齿轮,所述二号搅拌轴上设置有中齿轮,所述三号搅拌轴上设置有大齿轮,所述搅拌驱动组件上配合设置有搅拌齿轮;所述小齿轮、中齿轮、大齿轮和搅拌齿轮之间通过链条传动;所述搅拌齿轮的直径与大齿轮的直径一致。As a further improvement of the utility model, in order to ensure that the No. 1 stirring shaft, the No. 2 stirring shaft and the No. 3 stirring shaft can form a differential speed operation, so as to avoid uneven stirring of the raw materials inside the stirring tank body; the No. 1 stirring shaft is provided with pinion, the No. 2 stirring shaft is provided with a middle gear, the No. 3 stirring shaft is provided with a large gear, and the stirring drive assembly is equipped with a stirring gear; the small gear, the middle gear, the large gear and the The stirring gears are driven by a chain; the diameter of the stirring gears is consistent with that of the large gear.
作为本实用新型的进一步改进,为保证下模组件能够顺利的进行前后移动,便于操作人员进行快速更换;所述进出导向组件包括设置在下模组件两侧的导向板、设置在下模组件两侧的导向气缸,设置在上下滑轨组件上的导轨,所述导向板与导轨之间设置有导向轮;所述导向轮设置有若干组,所述导向轮固定导向板的下侧。As a further improvement of the utility model, in order to ensure that the lower mold assembly can move forward and backward smoothly, it is convenient for the operator to quickly replace; the entry and exit guide assembly includes guide plates arranged on both sides of the lower mold assembly, The guide cylinders on both sides are arranged on the guide rails on the upper and lower rail assemblies, and guide wheels are arranged between the guide plate and the guide rails; the guide wheels are provided with several groups, and the guide wheels fix the lower side of the guide plate.
作为本实用新型的进一步改进,为保证托盘组件能够对下模组件形成有效的支撑,避免下模组件掉落下来;所述托盘组件包括设置在下模组件外侧的伸出支撑,用于推送伸出支撑的支撑气缸,所述伸出支撑设置有两组;所述支撑气缸设置在伸出支撑的内侧;所述伸出支撑的下面配合设置有加强筋;所述伸出支撑的内部自前到后设置有顶出组件;所述顶出组件设置有若干组。As a further improvement of the present utility model, in order to ensure that the tray assembly can effectively support the lower mold assembly and prevent the lower mold assembly from falling down; the tray assembly includes a protruding support arranged outside the lower mold assembly for Push the support cylinders that protrude and support, and the protrude supports are provided with two groups; the support cylinders are arranged on the inner side of the protrude supports; the underside of the protrude supports are equipped with reinforcing ribs; the inside of the protrude supports Ejection components are arranged from front to back; there are several groups of the ejection components.
作为本实用新型的进一步改进,为保证下模组件被移出来的时候能够顺利的被顶起来;所述伸出支撑呈一定的厚度设置,所述顶出组件包括设置在伸出支撑内部的液压缸,设置在伸出支撑上的圆形槽,设置在圆形槽内的顶盖;所述顶盖下面与液压缸连接,所述顶盖的厚度与圆形槽的深度一致,所述顶盖的直径远大于液压缸上顶杆的直径。As a further improvement of the utility model, in order to ensure that the lower mold assembly can be pushed up smoothly when it is moved out; the extension support is set at a certain thickness, and the ejection assembly includes a A hydraulic cylinder, a circular groove arranged on the protruding support, and a top cover arranged in the circular groove; the bottom of the top cover is connected with the hydraulic cylinder, and the thickness of the top cover is consistent with the depth of the circular groove. The diameter of the top cover is much larger than the diameter of the top rod of the hydraulic cylinder.
附图说明Description of drawings
图1为本实用新型的立体示意图一。Fig. 1 is a three-dimensional schematic diagram one of the utility model.
图2为本实用新型的立体示意图二。Fig. 2 is the second perspective view of the utility model.
图3为喂料斗组件的内部主视图。Figure 3 is an internal front view of the feeding hopper assembly.
图4为搅拌组件内部的主视图。Figure 4 is a front view of the inside of the stirring assembly.
图5为托盘组件的俯视图。Figure 5 is a top view of the tray assembly.
图6为托盘组件的侧视图。Figure 6 is a side view of the tray assembly.
图7为图1中A处结构放大图。FIG. 7 is an enlarged view of the structure at A in FIG. 1 .
其中,1前侧框架、2后侧框架、3喂料斗组件、4搅拌组件、5导轨组件、6龙门支架、7升降组件、8上模组件、9下模组件、10上下滑轨组件、11进出导向组件、12托盘组件、13进料口、14喂料斗本体、15出料口、16放置块、17横向破拱装置、18斜向破拱装置、19破拱叶片、20破拱轴、21出料气缸、22搅拌槽本体、23搅拌桨叶、24搅拌驱动组件、25一号搅拌轴、26二号搅拌轴、27三号搅拌轴、28小齿轮、29中齿轮、30大齿轮、31链条、32搅拌齿轮、33导向板、34导向气缸、35导轨、36导向轮、37伸出支撑、38支撑气缸、39加强筋、40液压缸、41圆形槽、42顶盖、43顶杆。Among them, 1 front side frame, 2 rear side frame, 3 feeding hopper assembly, 4 stirring assembly, 5 guide rail assembly, 6 gantry support, 7 lifting assembly, 8 upper mold assembly, 9 lower mold assembly, 10 upper and lower slide rail assembly , 11 Entry and exit guide assembly, 12 Tray assembly, 13 Feeding inlet, 14 Feeding hopper body, 15 Outlet, 16 Placement block, 17 Horizontal arch breaking device, 18 Oblique arch breaking device, 19 Arch breaking blade, 20 Arch breaking Shaft, 21 Discharge cylinder, 22 Stirring tank body, 23 Stirring blade, 24 Stirring drive assembly, 25 No. 1 stirring shaft, 26 No. 2 stirring shaft, 27 No. 3 stirring shaft, 28 Small gear, 29 Middle gear, 30 Large Gear, 31 chain, 32 stirring gear, 33 guide plate, 34 guide cylinder, 35 guide rail, 36 guide wheel, 37 outstretched support, 38 support cylinder, 39 reinforcing rib, 40 hydraulic cylinder, 41 circular groove, 42 top cover, 43 Ejector.
具体实施方式Detailed ways
如图1-7所示,本实用新型的目的是这样实现的:一种有利于进行搅拌的砌块机,包括底座,底座上设置有主框架,所述主框架呈四边形设置,所述主框架包括前侧框架1和后侧框架2,所述前侧框架1的上部配合设置有喂料斗组件3,前侧框架1的下部并位于喂料斗组件3的下方配合设置有搅拌组件4,所述搅拌组件4的两侧配合前侧框架1设置有导轨组件5;所述导轨组件5自前侧框架1延续到后侧框架2设置;所述后侧框架2的外周设置有龙门支架6,所述龙门支架6与后侧支架的上部配合设置有升降组件7,所述升降组件7与导轨组件5之间设置有上模组件8,所述上模组件8的下方配合设置有下模组件9,所述上模组件8和下模组件9的两侧并位于后侧框架2之间设置有上下滑轨组件10;所述下模组件9的两侧配合上下滑轨组件10之间设置有进出导向组件11;后侧框架2的外侧还配下模组件9设置有托盘组件12;所述前侧框架1上设置有喂料斗托架,所述喂料斗托架设置在前侧框架1的两侧,所述喂料斗组件3包括喂料斗本体14,设置在喂料斗本体14两侧的放置块16,设置在喂料斗本体14下面的出料口15,所述出料口15的两侧配合设置有出料气缸21;所述喂料斗本体14的进料口13远大于出料口15,所述喂料斗本体14呈漏斗形状设置;所述出料口15呈圆弧形状设置;所述两侧的放置块16与喂料斗托架之间配合设置有称重装置;所述喂料斗本体14内部还配合设置有若干组破拱装置,所述破拱装置包括横向破拱装置17和斜向破拱装置18,所述破拱装置包括破拱电机,配合破拱电机设置的破拱轴20,设置在破拱轴20上的破拱叶片19,所述破拱叶片19呈T形设置;所述破拱叶片19在破拱轴20上错开设置有若干组;所述搅拌组件4包括搅拌槽本体22,设置在搅拌槽本体22内的搅拌轴,设置在搅拌轴上的搅拌桨叶23,用于驱动搅拌轴的搅拌驱动组件24;所述搅拌槽本体22位于喂料斗本体14下面的出料口15的正下方,所述搅拌轴平行设置有三组并分别设置为一号搅拌轴25、二号搅拌轴26和三号搅拌轴27;所述搅拌桨叶23设置在一号搅拌轴250°位置、90°位置、180°位置和270°位置;所述搅拌桨叶23还设置在二号搅拌轴2645°位置、135°位置、225°位置和315°位置;所述搅拌桨叶23还设置在三号搅拌轴270°位置、90°位置、180°位置和270°位置;相邻的搅拌桨叶23之间错开一定的距离设置;所述一号搅拌轴25上设置有小齿轮28,所述二号搅拌轴26上设置有中齿轮29,所述三号搅拌轴27上设置有大齿轮30,所述搅拌驱动组件24上配合设置有搅拌齿轮32;所述小齿轮28、中齿轮29、大齿轮30和搅拌齿轮32之间通过链条31传动;所述搅拌齿轮32的直径与大齿轮30的直径一致;所述进出导向组件11包括设置在下模组件9两侧的导向板33、设置在下模组件9两侧的导向气缸34,设置在上下滑轨组件10上的导轨35,所述导向板33与导轨35之间设置有导向轮36;所述导向轮36设置有若干组,所述导向轮36固定导向板33的下侧;所述托盘组件12包括设置在下模组件外侧的伸出支撑37,用于推送伸出支撑37的支撑气缸38,所述伸出支撑37设置有两组;所述支撑气缸38设置在伸出支撑37的内侧;所述伸出支撑37的下面配合设置有加强筋39;所述伸出支撑37的内部自前到后设置有顶出组件;所述顶出组件设置有若干组;所述伸出支撑37呈一定的厚度设置,所述顶出组件包括设置在伸出支撑37内部的液压缸40,设置在伸出支撑37上的圆形槽41,设置在圆形槽41内的顶盖42;所述顶盖42下面与液压缸40连接,所述顶盖42的厚度与圆形槽41的深度一致,所述顶盖42的直径远大于液压缸40上顶杆43的直径。As shown in Figure 1-7, the purpose of this utility model is achieved in this way: a block machine that is conducive to stirring includes a base on which a main frame is arranged, the main frame is arranged in a quadrilateral shape, and the main frame The frame includes a front side frame 1 and a rear side frame 2, the upper part of the front side frame 1 is provided with a feeding hopper assembly 3, and the lower part of the front side frame 1 is located below the feeding hopper assembly 3 and is provided with a stirring assembly 4, so Both sides of the mixing assembly 4 cooperate with the front frame 1 to be provided with a guide rail assembly 5; the guide rail assembly 5 continues from the front frame 1 to the rear frame 2; the outer periphery of the rear frame 2 is provided with a gantry bracket 6, so The upper part of the gantry bracket 6 and the rear side bracket is equipped with a lifting assembly 7, and an upper mold assembly 8 is arranged between the lifting assembly 7 and the guide rail assembly 5, and a lower mold assembly is arranged below the upper mold assembly 8. Assemblies 9, both sides of the upper mold assembly 8 and the lower mold assembly 9 are provided with upper and lower slide rail assemblies 10 between the rear frame 2; both sides of the lower mold assembly 9 match the upper and lower slide rails An in-out guide assembly 11 is arranged between the assemblies 10; a tray assembly 12 is arranged on the outer side of the rear frame 2 with a lower mold assembly 9; a feeding hopper bracket is arranged on the front frame 1, and the feeding hopper bracket is set On both sides of the front side frame 1, the feeding hopper assembly 3 includes a feeding hopper body 14, a placement block 16 arranged on both sides of the feeding hopper body 14, and a discharge port 15 arranged below the feeding hopper body 14. Both sides of the feed opening 15 are equipped with a discharge cylinder 21; the feed inlet 13 of the feed hopper body 14 is much larger than the feed outlet 15, and the feed hopper body 14 is arranged in a funnel shape; Arranged in a circular arc shape; a weighing device is arranged between the placement blocks 16 on both sides and the feeding hopper bracket; several groups of arch breaking devices are also arranged inside the feeding hopper body 14, and the arch breaking device includes Horizontal arch breaking device 17 and oblique arch breaking device 18, said arch breaking device includes an arch breaking motor, an arch breaking shaft 20 arranged in cooperation with the arch breaking motor, and an arch breaking blade 19 arranged on the arch breaking shaft 20, said breaking arch The arch blades 19 are T-shaped; the arch-breaking blades 19 are staggered and arranged in several groups on the arch-breaking shaft 20; The stirring paddle 23 on the stirring shaft is used to drive the stirring drive assembly 24 of the stirring shaft; the stirring tank body 22 is located directly below the discharge port 15 below the feeding hopper body 14, and the stirring shaft is arranged in parallel with three groups and Respectively set as No. 1 stirring shaft 25, No. 2 stirring shaft 26 and No. 3 stirring shaft 27; the stirring paddle 23 is arranged on No. 1 stirring shaft 250 ° position, 90 ° position, 180 ° position and 270 ° position; Described stirring paddle 23 is also arranged on No. 2 stirring shaft 2645 ° position, 135 ° position, 225 ° position and 315 ° position; Described stirring paddle 23 is also arranged on No. 3 stirring shaft 270 ° position, 90 ° position, 180 ° position ° position and 270 ° position; a certain distance is staggered between adjacent stirring blades 23; The No. 2 stirring shaft 25 is provided with a small gear 28, the No. 2 stirring shaft 26 is provided with a middle gear 29, the No. 3 stirring shaft 27 is provided with a large gear 30, and the stirring drive assembly 24 is equipped with a stirring Gear 32; said pinion 28, middle gear 29, bull gear 30 and stirring gear 32 are driven by chain 31; the diameter of said stirring gear 32 is consistent with the diameter of bull gear 30; said in and out guide assembly 11 includes setting The guide plates 33 on both sides of the lower die assembly 9, the guide cylinders 34 arranged on both sides of the lower die assembly 9, the guide rails 35 arranged on the upper and lower slide rail assemblies 10, guide plates 33 and the guide rails 35 are provided with guide rails. Wheel 36; the guide wheel 36 is provided with several groups, and the guide wheel 36 fixes the underside of the guide plate 33; the tray assembly 12 includes an outstretching support 37 arranged on the outside of the lower die assembly for pushing out the support 37 of the support cylinder 38, the said extension support 37 is provided with two groups; The interior of the support 37 is provided with an ejection assembly from front to back; the ejection assembly is provided with several groups; Cylinder 40, be arranged on the circular groove 41 that protrudes on the support 37, be arranged on the top cover 42 in the circular groove 41; Described top cover 42 is connected with hydraulic cylinder 40 below, and the thickness of described top cover 42 and circular The grooves 41 have the same depth, and the diameter of the top cover 42 is much larger than the diameter of the ejector rod 43 on the hydraulic cylinder 40 .
本实用新型工作时,首先操作人员直接将该砌块机放置在地面上然后在固定完毕,固定完毕之后,开启横向破拱装置17和斜向破拱装置18,横向破拱装置17和斜向破拱装置18通过破拱电机的驱动带动破拱轴20进行转动,进而再带动呈T形设置的破拱叶片19进行转动;此时操作人员直接将原材料通过喂料斗本体14的进料口13倒进前侧框架1上部的喂料斗本体14内,然后原材料先是通过横向破拱装置17的纵向及其横向的切向力的作用进行搅拌,在流入到斜向破拱装置18处的时候,又受到斜向及其垂直于斜向方向的切向力的作用,这样可以使得原材料在喂料斗本体14的内部不断的受压,且还是来自不同方向的切向力的作用,便于原材料进行充分的搅拌,避免残留;与此同时两侧的放置块16与喂料斗托架之间的称重装置能够对原材料进行精确的称重,避免原材料质量形成误差,以至于最终砌块的不合格,通过称重之后,然后统一的打开喂料斗本体14下方的出料斗,呈圆弧形状设置的出料口15能够便于经过搅拌之后的原材料快速的流入到搅拌组件4的搅拌槽本体22内;流入搅拌槽本体22内的之前,操作人员需要打开搅拌驱动组件24对一号搅拌轴25、二号搅拌轴26和三号搅拌轴27进行驱动旋转;一号搅拌轴25上的桨叶设置在一号搅拌轴25的0°位置、90°位置、180°位置和270°位置,二号搅拌轴26上的桨叶设置在二号搅拌轴26的45°位置、135°位置、225°位置和315°位置,三号搅拌轴27设置在三号搅拌轴27的0°位置、90°位置、180°位置和270°位置;在原材料落入到搅拌槽本体22之后,即原材料落入到一号搅拌轴25、二号搅拌轴26和三号搅拌轴27之间的间隙,这样可以使得原材料在填充在一号搅拌轴25、二号搅拌轴26和三号搅拌轴27之间的间隙内进而得到充分的搅拌,而且一号搅拌轴25对应小齿轮28,所述二号搅拌轴26对应中齿轮29,所述三号搅拌轴27对应大齿轮30,使得一号搅拌轴25、二号搅拌轴26和三号搅拌轴27实现差速运转,一号搅拌轴25转动的最快,三号搅拌轴27搅拌的速度最慢,二号搅拌轴26搅拌的速度位于一号搅拌轴25和三号搅拌轴27之间;通过一号搅拌轴25、二号搅拌轴26和三号搅拌轴27三者差异化的速度,实现对原材料进行充分的搅拌均匀;在搅拌均匀之后,通过导轨组件5从前侧框架1运送到后侧框架2位置,正好使得搅拌组件4位于下模组件9和上模组件8之间,然后搅拌组件4将原材料释放在下模组件9内,原材料会通过重力的作用自动流入到下模组件9的各个模具孔中进行待压紧;然后搅拌组件4再从后侧框架2退到前侧框架1原来的位置处;此时上模组件8开始工作,上模组件8直接进行一次挤压然后不断的进行压紧,对在下模组件9各个模具孔的原材料进行压紧时,同时上模组件8和下模组件9具有一定的缓冲作用,避免在上模组件8和下模组件9形成硬挤压,损坏上模组件8和下模组件9;一次挤压结束后,然后上模组件8再进行二次挤压并将成型的砌块一次性压出,这样能够进行一次挤压,成型多个砌块,提高生产效率;在需要对下模组件9进行更换的时候,操作人员需要通过导向气缸34顶着下模组件9通过导向轮36沿着导轨35进行移动;在移动出来的同时,下模外侧的伸出支撑37通过支撑气缸38推出来,并且使得伸出支撑37直接垂直于下模组件9设置;然后导向气缸34将下模导出到伸出支撑37正上方的时候,此时两组伸出支撑37内部的液压缸40开始动作,将圆形槽41内的顶盖42顶出来,并一直顶到移动出来的下模组件9的下方为止;然后略微将下模组件9顶起来,顶盖42的直径远大于液压缸40上顶杆43的直径这样可以增大接触面积,使得被顶起来的下模组件9比较平稳,然后操作人员通过叉车将该下模组件9叉到其他的位置,再重新叉一个新的下模组件9来,然后使得砌块机继续进行工作;这样操作的目的是便于操作人员进行更换,防止操作人员在砌块机内部进行叉取更换的时候,下模组件9碰撞到上模组件8,进而损坏其中的配件,避免造成不必要的损失。When the utility model is working, first the operator directly places the block machine on the ground and then after the fixing is completed, the horizontal arch breaking device 17 and the oblique arch breaking device 18 are opened, and the horizontal arch breaking device 17 and the oblique arch breaking device 17 are opened. The arch breaking device 18 drives the arch breaking shaft 20 to rotate through the drive of the arch breaking motor, and then drives the arch breaking blade 19 arranged in a T shape to rotate; at this time, the operator directly passes the raw material through the feeding port 13 of the feeding hopper body 14 Pour into the feeding hopper body 14 on the upper part of the front side frame 1, then the raw material is first stirred by the longitudinal and transverse tangential force of the horizontal arch breaking device 17, and when it flows into the oblique arch breaking device 18, It is also affected by the oblique direction and the tangential force perpendicular to the oblique direction, so that the raw material can be continuously pressed inside the feeding hopper body 14, and it is also the effect of the tangential force from different directions, which is convenient for the raw material to be fully processed. Stirring to avoid residue; at the same time, the weighing device between the placement block 16 on both sides and the feeding hopper bracket can accurately weigh the raw materials to avoid errors in the quality of the raw materials, so that the final block is unqualified. After weighing, then uniformly open the discharge hopper below the feed hopper body 14, the discharge port 15 that is arranged in a circular arc shape can facilitate the rapid flow of the raw material after stirring into the stirring tank body 22 of the stirring assembly 4; Before the stirring tank body 22, the operator needs to open the stirring drive assembly 24 to drive and rotate the No. 1 stirring shaft 25, the No. 2 stirring shaft 26 and the No. 3 stirring shaft 27; 0 ° position, 90 ° position, 180 ° position and 270 ° position of number stirring shaft 25, the blade on the No. 2 stirring shaft 26 is arranged on 45 ° position, 135 ° position, 225 ° position and 315 ° position, the No. 3 stirring shaft 27 is set at the 0 ° position, 90 ° position, 180 ° position and 270 ° position of the No. 3 stirring shaft 27; The gap between No. stirring shaft 25, No. 2 stirring shaft 26 and No. 3 stirring shaft 27, so that the raw material can be filled in the gap between No. 1 stirring shaft 25, No. 2 stirring shaft 26 and No. 3 stirring shaft 27 And then obtain sufficient stirring, and No. one stirring shaft 25 corresponds to pinion 28, described No. two stirring shaft 26 corresponds to middle gear 29, and described No. three stirring shaft 27 corresponds to large gear 30, so that No. 1 stirring shaft 25, No. 2 Stirring shaft 26 and No. 3 stirring shaft 27 realize differential speed operation, No. 1 stirring shaft 25 rotates the fastest, No. 3 stirring shaft 27 stirs at the slowest speed, and No. 2 stirring shaft 26 stirs at a speed between No. 1 stirring shaft 25 and No. 1 stirring shaft. Between No. 3 stirring shafts 27; through the differential speeds of No. 1 stirring shaft 25, No. 2 stirring shaft 26 and No. 3 stirring shaft 27, the raw materials are fully stirred evenly; 5 is transported from the front side frame 1 to the position of the rear side frame 2, so that the stirring assembly 4 is located between the lower mold assembly 9 and the upper mold assembly 8, and then The rear stirring assembly 4 releases the raw material in the lower die assembly 9, and the raw material will automatically flow into each mold hole of the lower die assembly 9 by gravity to be compacted; then the stirring assembly 4 retreats from the rear side frame 2 to At the original position of the front side frame 1; at this time, the upper mold assembly 8 starts to work, and the upper mold assembly 8 directly performs a squeeze and then continuously compresses, and compresses the raw materials in each mold hole of the lower mold assembly 9 At the same time, the upper die assembly 8 and the lower die assembly 9 have a certain buffering effect, avoiding the formation of hard extrusion on the upper die assembly 8 and the lower die assembly 9, and damaging the upper die assembly 8 and the lower die assembly 9 ; After the primary extrusion, then the upper die assembly 8 performs secondary extrusion and the formed blocks are extruded at one time, so that one extrusion can be carried out to form multiple blocks, and the production efficiency is improved; When the lower mold assembly 9 is replaced, the operator needs to push the lower mold assembly 9 through the guide cylinder 34 and move along the guide rail 35 through the guide wheels 36; while moving out, the protruding support 37 outside the lower mold passes The support cylinder 38 is released, and the extension support 37 is directly arranged vertically to the lower die assembly 9; then when the guide cylinder 34 leads the lower die to the top of the extension support 37, two groups of extension supports 37 inside The hydraulic cylinder 40 starts to move, pushes out the top cover 42 in the circular groove 41, and pushes up to the bottom of the lower mold assembly 9 that has been moved out; then the lower mold assembly 9 is pushed up slightly, and the top cover 42 The diameter is much larger than the diameter of the upper ejector rod 43 of the hydraulic cylinder 40, which can increase the contact area, so that the lifted lower mold assembly 9 is relatively stable, and then the operator forks the lower mold assembly 9 to other positions by a forklift. Re-fork a new lower mold assembly 9 again, and then make the block machine continue to work; the purpose of this operation is to facilitate the operator to replace, to prevent the operator from forking and replacing the lower mold inside the block machine. The component 9 collides with the upper mold component 8, and then damages the accessories therein, so as to avoid unnecessary losses.
本实用新型并不局限于上述实施例,在本实用新型公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本实用新型的保护范围内。The utility model is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the utility model, those skilled in the art can make some technical features based on the disclosed technical content without creative work. Replacement and deformation, these replacements and deformations are all within the protection scope of the present utility model.
Claims (9)
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| CN109483729A (en) * | 2018-12-19 | 2019-03-19 | 江苏江桥机械制造有限公司 | A kind of block building machine for being conducive to be stirred |
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Granted publication date: 20191126 |