CN209681098U - A kind of die casting pickup spraying integral machine - Google Patents
A kind of die casting pickup spraying integral machine Download PDFInfo
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- CN209681098U CN209681098U CN201822178241.1U CN201822178241U CN209681098U CN 209681098 U CN209681098 U CN 209681098U CN 201822178241 U CN201822178241 U CN 201822178241U CN 209681098 U CN209681098 U CN 209681098U
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- mounting base
- line rail
- spraying
- sliding block
- pickup
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Abstract
The utility model discloses a kind of die casting pickup spraying integral machine, including the first mounting base, balance cylinder, lifting arm, the second mounting base, first mounting base is equipped with vertical line rail, and lifting arm can slide up and down along vertical line rail；Balance cylinder is arranged in first mounting base side, and lead screw transmission mechanism is arranged in the other side；Second mounting base side is fixedly connected with lifting arm, and the other side is equipped with horizontal line rail；The side that second mounting base is equipped with horizontal line rail is also connected with removal mechanism and humidifier；The removal mechanism includes third mounting base, pickup duplication acceleration mechanism, and third mounting base can be translated along horizontal line rail or so；The humidifier includes the 4th mounting base, spraying duplication acceleration mechanism, and the 4th mounting base can be translated along horizontal line rail or so.Die casting pickup spraying integral machine provided by the utility model, compact structure beauty is light-weight, facilitates equipment maintenance；Top to bottom, left and right, front and rear Multidirectional-moving can be achieved, improve production efficiency.
Description
Technical field
The utility model relates to a kind of die casting pickup spraying integral machines, belong to Die-casting Machines equipment technical field.
Background technique
Die casting machine is exactly that molten metal bath injection is cooled and shaped into mold under pressure, and solid is obtained after die sinking
A series of industrial foundry machineries of metal casting, are used primarily for die casting font.With science and technology and industrial progress, especially
It is with industrial expansions such as automobile, motorcycle and household electrical appliance, and from energy conservation, save raw material aspects, pressure
Casting technology has obtained extremely rapid development.
Currently, product pickup and spray pattern mainly have after die casting in the automation equipment of domestic die casting machine die casting island periphery
Three classes, the first kind is common extractor and two axis are spraying or three axis spraying machines, the second class are pickup and integrate by spraying
Four axis spraying machines, third class are that industrial robot carries out spraying pickup.These three types of modes have the defects that it is certain, the first kind
Spraying machine can only mechanically enter from above mold cavity and be sprayed, and when spraying can move up and down, back and forth or left and right movement, often
A direction cannot link, and not adapt to complicated die and the demanding occasion of spraying process, the fixed running track of extractor, fortune
Row region cannot have interferences, and occupied space is big；Second class is that surrounding takes spray all-in-one machine, can be carried out spraying and pickup, die casting machine
Top is possible to the factor that integrated cover, oil pipe, core pulling oil cylinder or safety door etc. influence installation and the operation of equipment；Third class
It is to load onto nozzle group using industrial robot and pickup clamping jaw carries out spraying and pickup, robotic spray extractor is to complicated die
Adaptability is good, but price is high, and requirement is high, and Use Limitation rate is lower on large mold or complicated die.
Utility model content
Purpose: in order to overcome the deficiencies in the prior art, the utility model provides a kind of die casting pickup spraying integral
Energy consumption is effectively reduced using balance cylinder and duplication acceleration mechanism in machine, improves the speed of service, improves production efficiency.
Technical solution: in order to solve the above technical problems, the technical solution adopted by the utility model is:
A kind of die casting pickup spraying integral machine, including the first mounting base, balance cylinder, lifting arm, the second mounting base, it is described
First mounting base is equipped with vertical line rail, and the first sliding block is equipped on the inside of lifting arm, and the first sliding block can slide up and down along vertical line rail；
Balance cylinder is arranged in first mounting base side, and lead screw transmission mechanism is arranged in the other side；
Second mounting base side is fixedly connected with lifting arm, and the other side is equipped with horizontal line rail；Second mounting base
The side for being equipped with horizontal line rail is also connected with removal mechanism and humidifier；The removal mechanism includes third mounting base, takes
Part duplication acceleration mechanism, third mounting base rear side are equipped with the second sliding block, and the second sliding block can be translated along horizontal line rail or so；The spraying machine
Structure includes the 4th mounting base, spraying duplication acceleration mechanism, is equipped with the second sliding block on rear side of the 4th mounting base, the second sliding block can be along horizontal line rail
Left and right translation.
Further, the pickup duplication acceleration mechanism includes pickup principal arm, pickup auxiliary, first servo motor, the first synchronization
Wheel, first servo motor export the first synchronizing wheel of axis connection, pass through the transmission of the first synchronizing wheel and the first main transmission synchronous belt, band
Dynamic pickup principal arm is moved forward and backward；The first fixed plate is equipped on the outside of pickup principal arm, pickup auxiliary is installed on the first fixing plate, and first
First is equipped between fixed plate and third mounting base from drive coordination band；Pickup auxiliary end is equipped with pickup collet.
Further, the first main transmission synchronous belt bypasses the first synchronizing wheel, engages with the first synchronizing wheel, the first main biography
The both ends of dynamic synchronous belt are fixed on pickup principal arm；First connect from the upside of drive coordination band with third mounting base, downside with
The connection of first fixed plate；Third mounting base is equipped with third sliding block, and pickup principal arm is equipped with first towards the side of third mounting base
Principal arm line rail, third sliding block can be slided along the first principal arm line rail；Be equipped with Four-slider on the inside of first fixed plate, pickup principal arm towards
The side of first fixed plate is equipped with the first auxiliary line rail, and Four-slider can be slided along the first auxiliary line rail.
Further, the spraying duplication acceleration mechanism includes spraying principal arm, auxiliary, the second servo motor, second synchronize by spraying
Wheel, the second servo motor output shaft connect the second synchronizing wheel, pass through the transmission of the second synchronizing wheel and the second main transmission synchronous belt, band
Dynamic spraying principal arm is moved forward and backward；The second fixed plate is equipped on the outside of spraying principal arm, spraying auxiliary is mounted in the second fixed plate, and second
Second is equipped between fixed plate and the 4th mounting base from drive coordination band；Spraying auxiliary end is equipped with nozzle component.
Further, the second main transmission synchronous belt bypasses the second synchronizing wheel, engages with the second synchronizing wheel, the second main biography
The both ends of dynamic synchronous belt are fixed on spraying principal arm；Second connect from the upside of drive coordination band with the 4th mounting base, downside with
The connection of second fixed plate；4th mounting base is equipped with the 5th sliding block, and spraying principal arm is equipped with second towards the side of the 4th mounting base
Principal arm line rail, the 5th sliding block can be slided along the second principal arm line rail；Be equipped with the 6th sliding block on the inside of second fixed plate, spraying principal arm towards
The side of second fixed plate is equipped with the second auxiliary line rail, and the 6th sliding block can be slided along the second auxiliary line rail.
Further, the nozzle component is equipped with multiple spraying circuits and an air blowing circuit.
Further, first sliding block, the second sliding block, third sliding block, Four-slider, the 5th sliding block, the 6th slider table
Face is equipped with baltimore groove, and the baltimore groove of shoe surface is chimeric with line rail, and sliding block can be slided along line rail；Specifically the first sliding block with
Vertical line rail is chimeric, and the second sliding block is chimeric with horizontal line rail, and third sliding block is chimeric with the first principal arm line rail, Four-slider and first
Auxiliary line rail is chimeric, and the 5th sliding block is chimeric with the second principal arm line rail, and the 6th sliding block is chimeric with the second auxiliary line rail.
Further, the lead screw transmission mechanism include fixed plate, drive lead screw, main driving motor, nut and nut seat,
Transmission belt, driving wheel, driven wheel, main driving motor are fixed in fixed plate, and main driving motor exports axis connection driving wheel, transmission
For band between driving wheel and driven wheel, driven wheel connects drive lead screw, and nut is nested on drive lead screw, and nut seat setting exists
Outside nut；The nut seat is fixedly connected with lifting arm.
The utility model has the advantages that a kind of die casting pickup spraying integral machine provided by the utility model, compact structure beauty is light-weight, side
Just equipment maintenance；Specialty Design moving line, realizes top to bottom, left and right, front and rear Multidirectional-moving, and production efficiency compares industrial machine
Device people spraying machine is high, and common two axis or three axis spraying machines and extractor can be replaced in the application of high-end field.Using balance cylinder
Mechanism effectively reduces power of motor, reduces energy consumption；Using synchronous belt duplication acceleration mechanism, the speed of service is fast, noise is small, pickup spray
Mist operation beat is short, improves production efficiency, reduces production cost.Spraying nozzle component has multiple spraying circuits and an air blowing
Circuit, each circuit can be controlled separately spray amount and spray time, and user can be sprayed in each circuit of flexible configuration as needed
Situation, such as user can be used plurality of liquid and spray, and clear water or low can be used when spraying early period is cooling to mold
Then ratio release agent is sprayed using high proportion release agent degree die surface, can greatly reduce spray time, subtract simultaneously
Few release agent usage amount, reduces cost, is conducive to environmental protection.
Detailed description of the invention
Fig. 1 is a kind of stereoscopic schematic diagram at the first visual angle of die casting pickup spraying integral machine of the utility model；
Fig. 2 is a kind of stereoscopic schematic diagram at the second visual angle of die casting pickup spraying integral machine of the utility model；
Fig. 3 is a kind of positive structure diagram of die casting pickup spraying integral machine of the utility model；
Fig. 4 is a kind of left view structural representation of die casting pickup spraying integral machine of the utility model；
Fig. 5 is a kind of right side structural representation of die casting pickup spraying integral machine of the utility model；
Fig. 6 is balance cylinder and the stereoscopic schematic diagram of lead screw transmission mechanism in the utility model；
Fig. 7 is the schematic elevation view of balance cylinder and lead screw transmission mechanism in the utility model.
Specific embodiment
The utility model is further described with reference to the accompanying drawing.
As shown in Fig. 1 ~ Fig. 5, a kind of die casting pickup spraying integral machine, including the first mounting base 1, balance cylinder 5, lifting arm
6, the second mounting base 2, first mounting base 1 are equipped with vertical line rail 11, the first sliding block are equipped on the inside of lifting arm 6, and first is sliding
Block can slide along about 11 vertical line rail；Balance cylinder 5 is arranged in first mounting base, 1 side, and lead screw transmission mechanism is arranged in the other side.
As shown in Fig. 6 ~ Fig. 7, the lead screw transmission mechanism includes fixed plate 71, drive lead screw 73, main driving motor 72, spiral shell
Female and nut seat 77, transmission belt 76, driving wheel 74, driven wheel 75, main driving motor 72 are fixed in fixed plate 71, main transmission electricity
Machine 72 exports axis connection driving wheel 74, and for transmission belt 76 between driving wheel 74 and driven wheel 75, driven wheel 75 connects driving wire
Bar 73, nut are nested on drive lead screw 73, and nut seat 77 is arranged outside nut；The nut seat 77 and the fixed company of lifting arm 6
It connects.
Second mounting base, 2 side is fixedly connected with lifting arm 6, and the other side is equipped with horizontal line rail 21；Second mounting base 2
The side for being equipped with horizontal line rail 21 is also connected with removal mechanism 3 and humidifier 4.
The removal mechanism 3 includes third mounting base 31, pickup duplication acceleration mechanism；It is sliding that second is equipped on rear side of third mounting base 31
Block, the second sliding block can be translated along horizontal line rail 21 or so, so that removal mechanism or so be driven to translate.
The pickup duplication acceleration mechanism includes pickup principal arm 32, pickup auxiliary 34, first servo motor 33, the first synchronizing wheel,
First servo motor 33 exports the first synchronizing wheel of axis connection, passes through the transmission of the first synchronizing wheel and the first main transmission synchronous belt, band
Dynamic pickup principal arm is moved forward and backward.First main transmission synchronous belt bypasses the first synchronizing wheel, engages with the first synchronizing wheel, the first main transmission
The both ends of synchronous belt are fixed on pickup principal arm.Third mounting base 31 is equipped with third sliding block, and pickup principal arm 32 is pacified towards third
The side for filling seat 31 is equipped with the first principal arm line rail 38, and third sliding block can be slided along the first principal arm line rail 38.First synchronizing wheel is
One servo motor 33 is rotated by, and the first main transmission synchronous belt is moved forward and backward, to drive pickup principal arm 32 relative to third
Mounting base 31 is moved forward and backward.
The first fixed plate 35 is set on the outside of pickup principal arm 32, pickup auxiliary 34 is mounted in the first fixed plate 35, and first is fixed
First is equipped between plate 35 and third mounting base 31 from drive coordination band.First upside and third mounting base from drive coordination band
31 connections, downside is connect with the first fixed plate 35.Four-slider is equipped on the inside of first fixed plate 35, pickup principal arm 32 is towards first
The side of fixed plate 35 is equipped with the first auxiliary line rail 36, and Four-slider can be slided along the first auxiliary line rail 36.When pickup principal arm 32
When being moved forward and backward relative to third mounting base 31, pickup auxiliary 34 follows principal arm to be moved forward and backward relative to third mounting base 31, together
When due to the first driven synchronous belt setting, between pickup auxiliary 34 and pickup principal arm 32 exist relative movement, then finally take
The movement speed of part auxiliary 34 reaches twice of pickup principal arm movement speed, to reach the mesh for improving the mechanical arm speed of service
's.
34 end of pickup auxiliary is equipped with pickup collet 37.
The humidifier 4 includes the 4th mounting base 41, spraying duplication acceleration mechanism；It is sliding that second is equipped on rear side of 4th mounting base 41
Block, the second sliding block can be translated along horizontal line rail 21 or so, so that humidifier or so be driven to translate.
The spraying duplication acceleration mechanism includes spraying principal arm 42, spraying auxiliary 44, the second servo motor 43, the second synchronizing wheel,
Second servo motor 43 exports the second synchronizing wheel of axis connection, passes through the transmission of the second synchronizing wheel and the second main transmission synchronous belt, band
Dynamic spraying principal arm 42 is moved forward and backward.Second main transmission synchronous belt bypasses the second synchronizing wheel, engages with the second synchronizing wheel, the second main biography
The both ends of dynamic synchronous belt are fixed on spraying principal arm 42.Be equipped with the 5th sliding block on the inside of 4th mounting base 41, spraying principal arm 42 towards
The side of 4th mounting base 41 is equipped with the second principal arm line rail 48, and the 5th sliding block can be slided along the second principal arm line rail 48.Second is synchronous
Wheel is rotated by the second servo motor, and the second main transmission synchronous belt is moved forward and backward, thus drive spraying principal arm 42 relative to
4th mounting base 41 is moved forward and backward.
The second fixed plate 45 is set on spraying principal arm 42, spraying auxiliary 44 is mounted in the second fixed plate 45, the second fixed plate
45 and the 4th are equipped with second between mounting base 41 from drive coordination band.Second upside from drive coordination band and the 4th mounting base 41
Connection, downside is connect with the second fixed plate 45.The 6th sliding block is equipped on the inside of second fixed plate 45, spraying principal arm 42 is solid towards second
The side of fixed board 45 is equipped with the second auxiliary line rail 46, and the 6th sliding block can be slided along the second auxiliary line rail 46.When spraying 42 phase of principal arm
When being moved forward and backward for the 4th mounting base 41, spraying auxiliary 44 follows principal arm to be moved forward and backward relative to the 4th mounting base 41, simultaneously
Due to the setting of the second driven synchronous belt, there is relative movement between spraying auxiliary 44 and spraying principal arm 42, it is then final spraying
The movement speed of auxiliary 44 reaches twice of spraying 42 movement speed of principal arm, to reach the mesh for improving the mechanical arm speed of service
's.
Spraying 44 end of auxiliary is equipped with nozzle component 47.The nozzle component 47 is equipped with multiple spraying circuits and one
Air blowing circuit, each circuit can be controlled separately spray amount and spray time, and user can the as needed each circuit of flexible configuration
Spraying situation, such as user can be used plurality of liquid and spray, and clear water can be used when spraying early period is cooling to mold
Or low ratio release agent, it is then sprayed using high proportion release agent degree die surface, spray time can be greatly reduced, together
When reduce release agent usage amount, reduce cost, be conducive to environmental protection.
First sliding block, the second sliding block, third sliding block, Four-slider, the 5th sliding block, the 6th shoe surface are equipped with recessed
The baltimore groove of shape slot, shoe surface is chimeric with line rail, and sliding block can be slided along line rail；Specifically the first sliding block and vertical line rail are embedding
It closes, the second sliding block is chimeric with horizontal line rail, and third sliding block is chimeric with the first principal arm line rail, and Four-slider and the first auxiliary line rail are embedding
It closes, the 5th sliding block is chimeric with the second principal arm line rail, and the 6th sliding block is chimeric with the second auxiliary line rail.
The above is only the preferred embodiment of the utility model, it should be pointed out that: for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and
Retouching also should be regarded as the protection scope of the utility model.
Claims (8)
1. a kind of die casting pickup spraying integral machine, it is characterised in that: including the first mounting base (1), balance cylinder (5), lifting arm
(6), the second mounting base (2), first mounting base (1) are equipped with vertical line rail (11), and it is sliding that first is equipped on the inside of lifting arm (6)
Block, the first sliding block can slide up and down along vertical line rail (11)；Balance cylinder (5) are arranged in first mounting base (1) side, and the other side is set
Set lead screw transmission mechanism；
Second mounting base (2) side is fixedly connected with lifting arm (6), and the other side is equipped with horizontal line rail (21)；Described second
The side that mounting base (2) is equipped with horizontal line rail (21) is also connected with removal mechanism (3) and humidifier (4)；The extractor
Structure (3) includes third mounting base (31), pickup duplication acceleration mechanism, is equipped with the second sliding block, the second sliding block on rear side of third mounting base (31)
It can be translated along horizontal line rail (21) left and right；The humidifier (4) includes the 4th mounting base (41), spraying duplication acceleration mechanism, and the 4th
The second sliding block is equipped on rear side of mounting base (41), the second sliding block can be translated along horizontal line rail (21) left and right.
2. a kind of die casting pickup spraying integral machine according to claim 1, it is characterised in that: the pickup duplication acceleration mechanism packet
Include pickup principal arm (32), pickup auxiliary (34), first servo motor (33), the first synchronizing wheel, first servo motor (33) output
The first synchronizing wheel of axis connection drives pickup principal arm (32) front and back by the transmission of the first synchronizing wheel and the first main transmission synchronous belt
It is mobile；The first fixed plate (35) are equipped on the outside of pickup principal arm (32), pickup auxiliary (34) is mounted on the first fixed plate (35), the
First is equipped between one fixed plate (35) and third mounting base (31) from drive coordination band；Pickup auxiliary (34) end is equipped with
Pickup collet (37).
3. a kind of die casting pickup spraying integral machine according to claim 2, it is characterised in that: first main transmission is synchronous
Band bypasses the first synchronizing wheel, engages with the first synchronizing wheel, the both ends of the first main transmission synchronous belt are fixed on pickup principal arm (32)；
Described first connect from the upside of drive coordination band with third mounting base (31), and downside is connect with the first fixed plate (35)；Third
Mounting base (31) is equipped with third sliding block, and pickup principal arm (32) is equipped with the first principal arm line rail towards the side of third mounting base (31)
(38), third sliding block can be slided along the first principal arm line rail (38)；Four-slider, pickup principal arm are equipped on the inside of first fixed plate (35)
(32) side towards the first fixed plate (35) is equipped with the first auxiliary line rail (36), and Four-slider can be along the first auxiliary line rail (36)
Sliding.
4. a kind of die casting pickup spraying integral machine according to claim 1, it is characterised in that: the spraying duplication acceleration mechanism packet
Include spraying principal arm (42), spraying auxiliary (44), the second servo motor (43), the second synchronizing wheel, the second servo motor (43) output
The second synchronizing wheel of axis connection drives spraying principal arm (42) front and back by the transmission of the second synchronizing wheel and the second main transmission synchronous belt
It is mobile；The second fixed plate (45) are equipped on the outside of spraying principal arm (42), spraying auxiliary (44) are mounted on the second fixed plate (45), the
Second is equipped between two fixed plates (45) and the 4th mounting base (41) from drive coordination band；Described spraying auxiliary (44) end is equipped with
Nozzle component (47).
5. a kind of die casting pickup spraying integral machine according to claim 4, it is characterised in that: second main transmission is synchronous
Band bypasses the second synchronizing wheel, engages with the second synchronizing wheel, the both ends of the second main transmission synchronous belt are fixed on spraying principal arm (42)；
Second connect from the upside of drive coordination band with the 4th mounting base (41), and downside is connect with the second fixed plate (45)；4th installation
Seat (41) is equipped with the 5th sliding block, and spraying principal arm (42) are equipped with the second principal arm line rail towards the side of the 4th mounting base (41)
(48), the 5th sliding block can be slided along the second principal arm line rail (48)；The 6th sliding block, spraying principal arm are equipped on the inside of second fixed plate (45)
(42) side towards the second fixed plate (45) is equipped with the second auxiliary line rail (46), and the 6th sliding block can be along the second auxiliary line rail (46)
Sliding.
6. a kind of die casting pickup spraying integral machine according to claim 4, it is characterised in that: the nozzle component (47) sets
There are multiple spraying circuits and an air blowing circuit.
7. a kind of according to claim 1, die casting pickup spraying integral machine described in any one of 3,5, it is characterised in that: described
One sliding block, the second sliding block, third sliding block, Four-slider, the 5th sliding block, the 6th shoe surface are equipped with baltimore groove, shoe surface
Baltimore groove it is chimeric with line rail, sliding block can be slided along line rail；Specifically the first sliding block is chimeric with vertical line rail, the second sliding block with
Horizontal line rail is chimeric, and third sliding block is chimeric with the first principal arm line rail, and Four-slider is chimeric with the first auxiliary line rail, the 5th sliding block and
Second principal arm line rail is chimeric, and the 6th sliding block is chimeric with the second auxiliary line rail.
8. a kind of die casting pickup spraying integral machine according to claim 1, it is characterised in that: the lead screw transmission mechanism packet
Include fixed plate (71), drive lead screw (73), main driving motor (72), nut and nut seat (77), transmission belt (76), driving wheel
(74), driven wheel (75), main driving motor (72) are fixed on fixed plate (71), and main driving motor (72) exports axis connection actively
It takes turns (74), transmission belt (76) is located between driving wheel (74) and driven wheel (75), and driven wheel (75) connects drive lead screw (73), spiral shell
Mother set is set on drive lead screw (73), and nut seat (77) is arranged outside nut；The nut seat (77) and lifting arm (6) fixed company
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822178241.1U CN209681098U (en) | 2018-12-25 | 2018-12-25 | A kind of die casting pickup spraying integral machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822178241.1U CN209681098U (en) | 2018-12-25 | 2018-12-25 | A kind of die casting pickup spraying integral machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209681098U true CN209681098U (en) | 2019-11-26 |
Family
ID=68596765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822178241.1U Active CN209681098U (en) | 2018-12-25 | 2018-12-25 | A kind of die casting pickup spraying integral machine |
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| Country | Link |
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| CN (1) | CN209681098U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570470A (en) * | 2018-12-25 | 2019-04-05 | 昆山伟拓压铸机械有限公司 | A kind of die casting pickup spraying integral machine |
-
2018
- 2018-12-25 CN CN201822178241.1U patent/CN209681098U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570470A (en) * | 2018-12-25 | 2019-04-05 | 昆山伟拓压铸机械有限公司 | A kind of die casting pickup spraying integral machine |
| CN109570470B (en) * | 2018-12-25 | 2024-06-21 | 昆山伟拓压铸机械有限公司 | Die-casting gets a spraying all-in-one |
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