CN209664174U - A single-line adjustable double-head synchronous cutting and bending machine - Google Patents
A single-line adjustable double-head synchronous cutting and bending machine Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及机加工设备领域,尤其涉及一种单线可调式双机头同步切弯机。The utility model relates to the field of machining equipment, in particular to a single-line adjustable double-head synchronous cutting and bending machine.
背景技术Background technique
钢筋作为混凝土的骨架构成钢筋混凝土,成为建筑结构中使用面广、量大的主材。在浇筑混凝土前,钢筋必须制成一定规格和形式的骨架纳入模板中。制作钢筋骨架,需要对钢筋进行强化、拉伸、调直、切断、弯曲、连接等加工,最后才能捆扎成形。Reinforcing steel is used as the skeleton of concrete to form reinforced concrete, and it has become the main material with a wide range of uses and a large amount in building structures. Before the concrete is poured, the reinforcement must be made into a skeleton of a certain size and form to be incorporated into the formwork. To make a steel skeleton, it is necessary to strengthen, stretch, straighten, cut, bend and connect the steel before it can be bundled and formed.
现有的切断和弯曲的工序采用人工加工方式,这样加工方式操作过程较为困难,且费时费力,需要耗费较高的人工成本。The existing cutting and bending process adopts a manual processing method, and the operation process of the processing method is relatively difficult, time-consuming and labor-intensive, and requires high labor costs.
实用新型内容Utility model content
为此,需要提供一种单线可调式双机头同步切弯机,以解决现有技术中依靠人工切断钢筋和弯曲钢筋费时费力且人工成本高的问题。Therefore, it is necessary to provide a single-line adjustable double-head synchronous cutting and bending machine to solve the problems of time-consuming, labor-intensive and high labor cost in the prior art by relying on manual cutting and bending of steel bars.
为实现上述目的,实用新型人提供了一种单线可调式双机头同步切弯机,包括切割装置、第一弯曲装置及第二弯曲装置;In order to achieve the above purpose, the utility model provides a single-wire adjustable double-head synchronous cutting and bending machine, including a cutting device, a first bending device and a second bending device;
所述切割装置包括切刀、切刀驱动机构;所述切刀用于切断钢筋,所述切刀驱动机构与切刀连接,用于驱动切刀靠近或远离钢筋移动;The cutting device includes a cutter and a cutter drive mechanism; the cutter is used to cut the steel bar, and the cutter drive mechanism is connected with the cutter for driving the cutter to move close to or away from the steel bar;
所述第一弯曲装置包括第一夹紧机构及第一弯曲机构,所述第二弯曲装置包括第二夹紧机构及第二弯曲机构;所述第一夹紧机构和第二夹紧机构均用于夹紧钢筋,所述第一弯曲机构和第二弯曲机构均用于在钢筋被夹紧时弯曲钢筋;The first bending device includes a first clamping mechanism and a first bending mechanism, the second bending device includes a second clamping mechanism and a second bending mechanism; the first clamping mechanism and the second clamping mechanism are both. for clamping the steel bar, the first bending mechanism and the second bending mechanism are both used for bending the steel bar when the steel bar is clamped;
所述第一夹紧机构和第二夹紧机构分别位于切刀所在平面的两侧处,且正对设置;所述第一弯曲机构设置于第一夹紧机构和切刀所在平面之间,所述第二弯曲机构设置于第二夹紧机构和切刀所在平面之间;The first clamping mechanism and the second clamping mechanism are respectively located on both sides of the plane where the cutter is located, and are oppositely arranged; the first bending mechanism is arranged between the first clamping mechanism and the plane where the cutter is located, The second bending mechanism is arranged between the second clamping mechanism and the plane where the cutter is located;
第一夹紧机构和第二夹紧机构均包括挡板、夹紧头及夹紧头驱动机构;所述挡板和夹紧头正对设置,且挡板和夹紧头之间为钢筋可穿过的通道;所述夹紧头驱动机构与夹紧头连接,用于驱动夹紧头靠近或远离挡板。Both the first clamping mechanism and the second clamping mechanism include a baffle plate, a clamping head and a clamping head driving mechanism; the baffle plate and the clamping head are arranged facing each other, and there are steel bars between the baffle plate and the clamping head. The passage passing through; the clamping head driving mechanism is connected with the clamping head, and is used for driving the clamping head to be close to or away from the baffle.
进一步地,所述第一弯曲机构包括第一固定轴、第一活动轴及第一活动轴驱动机构,所述第二弯曲机构包括第二固定轴、第二固定轴驱动机构、第二活动轴及第二活动轴驱动机构;Further, the first bending mechanism includes a first fixed shaft, a first movable shaft and a first movable shaft drive mechanism, and the second bending mechanism includes a second fixed shaft, a second fixed shaft drive mechanism, and a second movable shaft and the second movable shaft drive mechanism;
所述第一固定轴、第一活动轴、第二固定轴、第二活动轴平行设置,且第一活动轴和第一固定轴的间距与钢筋的直径相适配,第二活动轴和第二固定轴的间距与钢筋的直径相适配;钢筋可依次穿过第一活动轴和第一活动轴的间隙、切刀所在平面、第二活动轴和第二活动轴的间隙;The first fixed shaft, the first movable shaft, the second fixed shaft and the second movable shaft are arranged in parallel, and the distance between the first movable shaft and the first fixed shaft is adapted to the diameter of the steel bar, and the second movable shaft and the first fixed shaft are arranged in parallel. The spacing between the two fixed axes is adapted to the diameter of the steel bar; the steel bar can pass through the gap between the first movable axis and the first movable axis, the plane where the cutter is located, and the gap between the second movable axis and the second movable axis;
所述第一活动轴驱动机构与第一活动轴连接,用于驱动第一活动轴绕第一固定轴做圆周运动;所述第二固定轴驱动机构与第二固定轴连接,用于驱动第二固定轴沿轴长方向移动;所述第二活动轴驱动机构与第二活动轴连接,用于驱动第二活动轴绕第二固定轴做圆周运动。The first movable shaft driving mechanism is connected with the first movable shaft, and is used to drive the first movable shaft to make a circular motion around the first fixed shaft; the second fixed shaft driving mechanism is connected with the second fixed shaft, and is used to drive the first movable shaft. The two fixed shafts move along the axis length direction; the second movable shaft driving mechanism is connected with the second movable shaft, and is used for driving the second movable shaft to make a circular motion around the second fixed shaft.
进一步地,所述切刀包括刀头和刀杆,所述刀头设置于刀杆的一端,且刀头可在切刀驱动机构驱动刀杆横向移动时切断钢筋;所述刀杆设置有直齿条,所述第一活动轴驱动机构包括第一伞形齿轮、一端固定套设有第一锥齿轮的第一锥齿轮轴;所述第二活动轴驱动机构包括第二伞形齿轮、一端固定套设有第二锥齿轮的第二锥齿轮轴;Further, the cutter includes a cutter head and a cutter bar, the cutter head is arranged at one end of the cutter bar, and the cutter head can cut the steel bars when the cutter drive mechanism drives the cutter bar to move laterally; the cutter bar is provided with a straight bar. a rack, the first movable shaft drive mechanism includes a first bevel gear and a first bevel gear shaft with one end fixedly sleeved with the first bevel gear; the second movable shaft drive mechanism includes a second bevel gear, one end The second bevel gear shaft is fixedly sleeved with the second bevel gear;
所述第一锥齿轮轴与第二锥齿轮轴相平行地设置于刀杆的两侧,所述第一伞形齿轮与第一锥齿轮啮合,所述第二伞形齿轮与第二锥齿轮啮合;第一伞形齿轮和第二伞形齿轮正对设置,且通过连动杆同轴连接;所述连动杆中部固定套设有第一直齿轮,所述刀杆的直齿条通过第二直齿轮与第一直齿轮啮合;The first bevel gear shaft and the second bevel gear shaft are arranged on both sides of the cutter bar in parallel, the first bevel gear meshes with the first bevel gear, and the second bevel gear and the second bevel gear meshing; the first bevel gear and the second bevel gear are arranged opposite, and are coaxially connected by a link rod; the middle part of the link rod is fixedly sleeved with a first spur gear, and the straight rack of the cutter bar passes through The second spur gear meshes with the first spur gear;
所述第一活动轴和第一固定轴均固定设置于第一锥齿轮轴未设置有第一锥齿轮的一端的端面处,且第一活动轴与第一锥齿轮轴同轴设置,第一固定轴与第一锥齿轮轴偏心设置;The first movable shaft and the first fixed shaft are fixedly arranged on the end face of the end of the first bevel gear shaft where the first bevel gear is not provided, and the first movable shaft and the first bevel gear shaft are coaxially arranged. The fixed shaft and the first bevel gear shaft are eccentrically arranged;
所述第二固定轴固定设置于第二锥齿轮轴未设置有第二锥齿轮的一端的端面处,且第二固定轴与第一锥齿轮轴偏心设置;所述第二活动轴与第二锥齿轮轴同轴设置,且位于第二锥齿轮轴设置有第二固定轴的端面的正对处,第二活动轴可在第二活动轴驱动机构的驱动下抵靠于第二锥齿轮轴的端面处;The second fixed shaft is fixedly arranged on the end face of the end of the second bevel gear shaft without the second bevel gear, and the second fixed shaft and the first bevel gear shaft are eccentrically arranged; the second movable shaft is connected to the second bevel gear shaft. The bevel gear shaft is coaxially arranged, and is located at the position opposite to the end face of the second bevel gear shaft where the second fixed shaft is arranged, and the second movable shaft can abut against the second bevel gear shaft under the driving of the second movable shaft driving mechanism the end face of ;
所述第一活动轴和第二活动轴均可在切刀驱动机构驱动切刀靠近钢筋时做偏心旋转运动,且可在切刀驱动机构驱动切刀远离钢筋时恢复至初始位置处。The first movable shaft and the second movable shaft can both perform eccentric rotation motion when the cutter driving mechanism drives the cutter to approach the steel bar, and can return to the initial position when the cutter driving mechanism drives the cutter away from the steel bar.
进一步地,所述第一固定轴设置有编码器;所述编码器与切刀驱动机构连接,用于测量钢筋弯曲的角度,并在钢筋弯曲的角度达到预设值时控制切刀驱动机构驱动切刀远离钢筋。Further, the first fixed shaft is provided with an encoder; the encoder is connected with the cutter drive mechanism for measuring the bending angle of the steel bar, and controls the cutter drive mechanism to drive when the bending angle of the steel bar reaches a preset value. Keep the cutter away from the rebar.
进一步地,所述第一活动轴驱动机构还包括第一箱体,所述第二活动轴驱动机构还包括第二箱体,所述第一箱体和第二箱体分别设置于刀杆的两侧;Further, the first movable shaft driving mechanism further includes a first box body, the second movable shaft driving mechanism further includes a second box body, and the first box body and the second box body are respectively arranged on the knife bar. both sides;
所述第一伞形齿轮、第一锥齿轮轴均设置于第一箱体内,且第一锥齿轮轴未设置有第一锥齿轮的一端穿于第一箱体外;所述第二伞形齿轮、第二锥齿轮轴均设置于第二箱体内,且第二锥齿轮轴未设置有第二锥齿轮的一端穿于第二箱体外。The first bevel gear and the first bevel gear shaft are both arranged in the first casing, and the end of the first bevel gear shaft not provided with the first bevel gear passes through the first casing; the second bevel gear shaft is not provided with the first bevel gear. The gear and the second bevel gear shaft are both arranged in the second casing, and the end of the second bevel gear shaft not provided with the second bevel gear passes through the second casing.
进一步地,还包括支架、第一调节螺杆及第二调节螺杆,所述切割装置、第一弯曲装置及第二弯曲装置均设置于支架上;Further, it also includes a bracket, a first adjustment screw and a second adjustment screw, and the cutting device, the first bending device and the second bending device are all arranged on the bracket;
所述支架开设有第一直线调节槽及第二直线调节槽,且第一直线调节槽、第二直线调节槽分别位于切刀所在平面的两侧处;所述第一箱体的底部设置有开设有螺纹孔的第一滑块,所述第二箱体的底部设置有开设有螺纹孔的第二滑块;The bracket is provided with a first linear adjustment slot and a second linear adjustment slot, and the first linear adjustment slot and the second linear adjustment slot are respectively located on both sides of the plane where the cutter is located; the bottom of the first box body a first sliding block with threaded holes is provided, and a second sliding block with threaded holes is provided at the bottom of the second box;
所述第一滑块可滑动地设置于第一直线调节槽内,第一调节杆穿过第一滑块的螺纹孔,且第一调节杆的一端可活动地卡于第一调节槽的一端处,第一调节杆的另一端穿于第一调节槽的另一端外,第一滑块可在第一调节杆旋转时沿着第一直线调节槽移动;所述第二滑块可滑动地设置于第二直线调节槽内,第二调节杆穿过第一滑块的螺纹孔,且第二调节杆的一端可活动地卡于第一调节槽的一端处,第二调节杆的另一端穿于第二调节槽的另一端外,第二滑块可在第二调节杆旋转时沿着第二直线调节槽移动。The first slider is slidably arranged in the first linear adjustment groove, the first adjustment rod passes through the threaded hole of the first slider, and one end of the first adjustment rod is movably clamped to the first adjustment groove. At one end, the other end of the first adjusting rod passes through the other end of the first adjusting groove, and the first sliding block can move along the first linear adjusting groove when the first adjusting rod rotates; the second sliding block can move The second adjustment rod is slidably arranged in the second linear adjustment groove, the second adjustment rod passes through the threaded hole of the first slider, and one end of the second adjustment rod is movably clamped at one end of the first adjustment groove, and the second adjustment rod The other end passes through the other end of the second adjusting slot, and the second sliding block can move along the second linear adjusting slot when the second adjusting rod rotates.
进一步地,还包括工作台及滑行驱动机构;所述工作台的顶面设置有滑轨,所述支架的底部设置有滑轮,所述支架设置于工作台的上方,且滑轮位于滑轨处;所述滑行驱动机构与支架连接,用于驱动支架沿着滑轨滑动。Further, it also includes a workbench and a sliding drive mechanism; the top surface of the workbench is provided with a slide rail, the bottom of the support is provided with a pulley, the support is set above the workbench, and the pulley is located at the slide rail; The sliding drive mechanism is connected with the bracket, and is used for driving the bracket to slide along the slide rail.
进一步地,所述切刀驱动机构为油缸、气缸或直线电机。Further, the cutter driving mechanism is an oil cylinder, an air cylinder or a linear motor.
区别于现有技术,上述技术方案所述的单线可调式双机头同步切弯机,包括切割装置、第一弯曲装置及第二弯曲装置;所述切割装置包括切刀、切刀驱动机构;所述切刀用于切断钢筋,所述切刀驱动机构与切刀连接,用于驱动切刀靠近或远离钢筋移动;所述第一弯曲装置包括第一夹紧机构及第一弯曲机构,所述第二弯曲装置包括第二夹紧机构及第二弯曲机构;所述第一夹紧机构和第二夹紧机构均用于夹紧钢筋,所述第一弯曲机构和第二弯曲机构均用于在钢筋被夹紧时弯曲钢筋;所述第一夹紧机构和第二夹紧机构分别位于切刀所在平面的两侧处,且正对设置;所述第一弯曲机构设置于第一夹紧机构和切刀所在平面之间,所述第二弯曲机构设置于第二夹紧机构和切刀所在平面之间。在进行钢筋的切弯时,首先将钢筋通过第一夹紧机构夹紧,且钢筋的一端放置于第一弯曲机构内;然后启动第一弯曲机构将钢筋的一端弯曲成型;接着移动钢筋,使得钢筋弯曲成型的一端依次穿过切刀所在平面、第二夹紧机构,直到钢筋弯曲成型的一端位于第二弯曲机构处;切刀驱动机构驱动切刀移动,直到将切刀将钢筋切断,钢筋被切成两段,此时第一弯曲机构和第二弯曲机构均启动,使得被切成两段的钢筋的一端分别能被第一弯曲机构和第二弯曲机构弯曲成型,位于第二弯曲装置处的钢筋的两端都被弯曲成型则可以下料,然后重复循环上述步骤。因而所述单线可调式双机头同步切弯机可以实现钢筋剪切以及钢筋弯曲,尤其是能够同时弯曲两个钢筋的一端,加工效率高且省事又省力。Different from the prior art, the single-wire adjustable double-head synchronous cutting and bending machine described in the above technical solution includes a cutting device, a first bending device and a second bending device; the cutting device includes a cutter and a cutter drive mechanism; The cutter is used to cut the steel bar, and the cutter drive mechanism is connected with the cutter to drive the cutter to move close to or away from the steel bar; the first bending device includes a first clamping mechanism and a first bending mechanism, so The second bending device includes a second clamping mechanism and a second bending mechanism; the first clamping mechanism and the second clamping mechanism are both used for clamping steel bars, and the first bending mechanism and the second bending mechanism are both used. When the steel bar is clamped, the steel bar is bent; the first clamping mechanism and the second clamping mechanism are respectively located on both sides of the plane where the cutter is located, and are oppositely arranged; the first bending mechanism is arranged on the first clamp between the clamping mechanism and the plane where the cutter is located, and the second bending mechanism is arranged between the second clamping mechanism and the plane where the cutter is located. When cutting and bending the steel bar, firstly clamp the steel bar by the first clamping mechanism, and place one end of the steel bar in the first bending mechanism; then start the first bending mechanism to bend one end of the steel bar; then move the steel bar to make The bent end of the steel bar passes through the plane where the cutter is located and the second clamping mechanism in turn, until the bent end of the steel bar is located at the second bending mechanism; the cutter drive mechanism drives the cutter to move until the cutter cuts the steel bar and the steel bar After being cut into two sections, both the first bending mechanism and the second bending mechanism are activated, so that one end of the steel bar cut into two sections can be bent and formed by the first bending mechanism and the second bending mechanism respectively, located in the second bending device. Both ends of the steel bar at the place are bent and formed, and then the material can be cut, and then the above steps are repeated. Therefore, the single-line adjustable double-head synchronous cutting and bending machine can realize steel bar shearing and steel bar bending, especially one end of two steel bars can be bent at the same time, which has high processing efficiency and saves time and effort.
附图说明Description of drawings
图1为本实用新型一实施例涉及的单线可调式双机头同步切弯机的立体图;1 is a perspective view of a single-wire adjustable double-head synchronous cutting and bending machine according to an embodiment of the present utility model;
图2为本实用新型一实施例涉及的单线可调式双机头同步切弯机的俯视图;2 is a top view of a single-wire adjustable double-head synchronous cutting and bending machine according to an embodiment of the present utility model;
图3为本实用新型一实施例涉及的单线可调式双机头同步切弯机的仰视图;3 is a bottom view of a single-wire adjustable double-head synchronous cutting and bending machine according to an embodiment of the present utility model;
图4为本实用新型一实施例涉及的单线可调式双机头同步切弯机的正视图;4 is a front view of a single-wire adjustable double-head synchronous cutting and bending machine according to an embodiment of the present utility model;
图5为本实用新型一实施例涉及的单线可调式双机头同步切弯机的侧视图。5 is a side view of a single-wire adjustable double-head synchronous cutting and bending machine according to an embodiment of the present invention.
附图标记说明:Description of reference numbers:
1、切割装置;1. Cutting device;
10、刀头;10. Knife head;
11、刀杆;11. Tool holder;
12、切刀驱动机构;12. Cutter drive mechanism;
2、第一弯曲装置;2. The first bending device;
20、第一固定轴;20. The first fixed shaft;
21、第一活动轴;21. The first active axis;
22、第一伞形齿轮;22. The first bevel gear;
23、第一锥齿轮;23. The first bevel gear;
24、第一锥齿轮轴;24. The first bevel gear shaft;
25、第一箱体;250、第一滑块;26、第一挡板;25, the first box; 250, the first slider; 26, the first baffle;
27、第一夹紧头;27. The first clamping head;
28、第一夹紧头驱动机构;28. The first clamping head driving mechanism;
3、第二弯曲装置;3. The second bending device;
30、第二固定轴;30. The second fixed shaft;
31、第二活动轴;31. The second active axis;
32、第二伞形齿轮;32. The second bevel gear;
33、第二锥齿轮;33. The second bevel gear;
34、第二锥齿轮轴;34. The second bevel gear shaft;
35、第二箱体;350、第二滑块;36、第二挡板;35, the second box; 350, the second slider; 36, the second baffle;
37、第二夹紧头;37. The second clamping head;
38、第二夹紧头驱动机构;38. The second clamping head driving mechanism;
4、连动杆;4. Link rod;
5、第一直齿轮;5. The first spur gear;
6、第二直齿轮;6. The second spur gear;
7、支架;7. Bracket;
70、第一调节螺杆;70. The first adjusting screw;
71、第二调节螺杆;71. The second adjusting screw;
72、第一直线调节槽;72. The first linear adjustment groove;
73、第二直线调节槽;73. The second linear adjustment groove;
74、滑轮;74. Pulley;
8、工作台;8. Workbench;
80、滑轨;80. Slide rail;
81、滑行驱动机构。81. Sliding drive mechanism.
具体实施方式Detailed ways
为详细说明技术方案的技术内容、构造特征、所实现目的及效果,以下结合具体实施例并配合附图详予说明。In order to describe in detail the technical content, structural features, achieved objectives and effects of the technical solution, the following detailed description is given in conjunction with specific embodiments and accompanying drawings.
请参阅图1至图5,本实用新型提供了一种单线可调式双机头同步切弯机,用于将钢筋切断以及将钢筋的两端弯曲成型,尤其是可以同步进行两个钢筋的弯曲成型,可以省去人工加工的成本,甚至可以提高加工的效率,且机械化的加工使得钢筋加工质量高。Please refer to FIGS. 1 to 5 , the utility model provides a single-line adjustable double-head synchronous cutting and bending machine, which is used for cutting steel bars and bending both ends of the steel bars, especially the bending of two steel bars can be performed synchronously. Forming can save the cost of manual processing, and even improve the efficiency of processing, and the mechanized processing makes the processing quality of steel bars high.
请参阅图1,在具体的实施例中,所述单线可调式双机头同步切弯机包括切割装置1、第一弯曲装置2及第二弯曲装置3。其中,所述切割装置1用于将拉直的长钢筋切断成多个短钢筋;所述第一弯曲装置2用于将长钢筋的首端弯曲成型,所述第二弯曲装置3用于将首端已弯曲成型的短钢筋的末端弯曲成型,因此本单线可调式双机头同步切弯机可以同时将长钢筋的首端弯曲成型、短钢筋的末端弯曲成型,大大提高了加工的效率。Referring to FIG. 1 , in a specific embodiment, the single-wire adjustable double-head synchronous cutting and bending machine includes a cutting device 1 , a first bending device 2 and a second bending device 3 . Wherein, the cutting device 1 is used to cut the straightened long steel bar into a plurality of short steel bars; the first bending device 2 is used to bend the head end of the long steel bar, and the second bending device 3 is used to The end of the short steel bar that has been bent at the head end is bent and formed, so this single-line adjustable double-head synchronous cutting and bending machine can bend the head end of the long steel bar and the end of the short steel bar at the same time, which greatly improves the processing efficiency.
在具体的实施例中,所述切割装置1包括切刀、切刀驱动机构12;所述切刀用于切断钢筋,所述切刀驱动机构12与切刀连接,用于驱动切刀靠近或远离钢筋移动,所述切刀驱动机构12可以为油缸、气缸或直线电机。切刀的初始位置为远离钢筋的位置处,这样的设置使得第一弯曲装置2在将长钢筋的首端弯曲成型后,用户可以移动长钢筋,使得长钢筋的首端可以从切刀的上方或下方穿过,并移动直第二弯曲装置3处;在首端已弯曲成型的长钢筋横跨第一弯曲装置2、切割装置1及第二弯曲装置3后,切刀驱动机构12则可以驱动切刀靠近长钢筋移动,直到切刀将长钢筋切断。In a specific embodiment, the cutting device 1 includes a cutting knife and a cutting knife driving mechanism 12; the cutting knife is used for cutting steel bars, and the cutting knife driving mechanism 12 is connected with the cutting knife for driving the cutting knife to approach or Moving away from the steel bar, the cutter driving mechanism 12 can be an oil cylinder, an air cylinder or a linear motor. The initial position of the cutter is a position away from the steel bar. This setting enables the user to move the long steel bar after the first bending device 2 bends the head end of the long steel bar, so that the head end of the long steel bar can be moved from the top of the cutter. Or pass through below, and move straight to the second bending device 3; after the long steel bar that has been bent and formed at the head end spans the first bending device 2, the cutting device 1 and the second bending device 3, the cutter driving mechanism 12 can be Drive the cutter to move close to the long rebar until the cutter cuts the long rebar.
在进一步的实施例中,所述切刀包括刀头10和刀杆11,所述刀头10设置于刀杆11的一端,且刀头10可在切刀驱动机构12驱动刀杆11移动时移动至第一弯曲装置2和第二弯曲装置3之间,以完成切断钢筋的工序。这样的设置使得切刀驱动机构12可以与刀杆11连接,通过驱动刀杆11移动以带动刀头10移动,便于切割装置1的安装。In a further embodiment, the cutter includes a cutter head 10 and a cutter bar 11, the cutter head 10 is disposed at one end of the cutter bar 11, and the cutter head 10 can move the cutter bar 11 when the cutter driving mechanism 12 drives the cutter bar 11 to move. Move between the first bending device 2 and the second bending device 3 to complete the process of cutting the steel bar. This arrangement enables the cutter driving mechanism 12 to be connected with the cutter bar 11 , and the cutter head 10 is driven to move by driving the cutter bar 11 to move, which facilitates the installation of the cutting device 1 .
在具体的实施例中,所述第一弯曲装置2包括第一夹紧机构及第一弯曲机构,所述第二弯曲装置3包括第二夹紧机构及第二弯曲机构;所述第一夹紧机构和第二夹紧机构均用于夹紧钢筋,具体地,所述第一夹紧机构用于夹紧长钢筋的中端,所述第二夹紧机构用于夹紧从长钢筋切割下来的短钢筋的首端;所述第一弯曲机构和第二弯曲机构均用于在钢筋被夹紧时弯曲钢筋,具体地,所述第一弯曲机构用于弯曲长钢筋的首端,所述第二弯曲机构用于弯曲从长钢筋切割下来的短钢筋的末端。In a specific embodiment, the first bending device 2 includes a first clamping mechanism and a first bending mechanism, the second bending device 3 includes a second clamping mechanism and a second bending mechanism; the first clamp Both the clamping mechanism and the second clamping mechanism are used for clamping the steel bar, specifically, the first clamping mechanism is used for clamping the middle end of the long steel bar, and the second clamping mechanism is used for clamping the cutting from the long steel bar The first bending mechanism and the second bending mechanism are both used for bending the steel bar when the steel bar is clamped. Specifically, the first bending mechanism is used for bending the head end of the long steel bar, so The second bending mechanism is used to bend the ends of the short bars cut from the long bars.
所述第一夹紧机构和第二夹紧机构分别位于切刀所在平面的两侧处,且正对设置。这样的设置使得长钢筋在横穿第一弯曲装置2和第二弯曲装置3且未被切断时,长钢筋的中端、首端能分别被第一夹紧机构、第二夹紧机构夹紧;在从长钢筋切割下短钢筋时,第一夹紧机构、第二夹紧机构分别夹紧的是长钢筋的中端、短钢筋的首端;另外,这样的设置能够保证对长钢筋进行切割时,长钢筋能被夹紧保持稳定不动,以及在从长钢筋切割下短钢筋,然后弯曲长钢筋的首端和弯曲短钢筋的末端时,长钢筋和短钢筋都能保持稳定不动。The first clamping mechanism and the second clamping mechanism are respectively located at two sides of the plane where the cutter is located, and are arranged opposite to each other. This arrangement enables the middle end and the head end of the long steel bar to be clamped by the first clamping mechanism and the second clamping mechanism respectively when the long steel bar traverses the first bending device 2 and the second bending device 3 and is not cut off. ; When cutting the short steel bar from the long steel bar, the first clamping mechanism and the second clamping mechanism clamp the middle end of the long steel bar and the head end of the short steel bar respectively; Long bars can be clamped and held steady when cutting, and both long and short bars can be held steady when cutting short bars from long bars, then bending the beginning of the long bars and bending the ends of the short bars .
所述第一弯曲机构设置于第一夹紧机构和切刀所在平面之间,这样的设置使得长钢筋横穿于第一弯曲装置2内且还未横穿于第二弯曲装置3时,长钢筋的中端位于第一夹紧机构内,长钢筋的首端位于第一弯曲机构内;在第一夹紧机构夹紧长钢筋的中端后,第一弯曲机构可以对长钢筋的首端进行弯曲成型。The first bending mechanism is arranged between the first clamping mechanism and the plane where the cutter is located, so that the long steel bar crosses the first bending device 2 and has not yet crossed the second bending device 3. The middle end of the steel bar is located in the first clamping mechanism, and the head end of the long steel bar is located in the first bending mechanism; after the middle end of the long steel bar is clamped by the first clamping mechanism, the first bending mechanism can clamp the head end of the long steel bar. Bend molding.
所述第二弯曲机构设置于第二夹紧机构和切刀所在平面之间,这样的设置使得长钢筋的首端在被弯曲成型时,可以移动长钢筋,使得长钢筋依次横穿第一弯曲装置2、第二弯曲装置3,此时,长钢筋的首端位于第二夹紧机构内,长钢筋的中端位于第一夹紧机构内,长钢筋首端和中端之间的部分位于第一弯曲机构和第二弯曲机构内;在第一夹紧机构和第二夹紧机构分别夹紧长钢筋的中端和首端后,可以通过切割装置1切割于长钢筋的中端和首端之间的部分处,此时,从长钢筋切割下来的部分位于第二弯曲装置3内,即为短钢筋,第二夹紧机构夹紧的则是短钢筋的首端,位于第二弯曲机构内的则是短钢筋的末端,第一夹紧机构夹紧的则是长钢筋的中端,位于第一弯曲机构内的则是长钢筋的首端;在第一夹紧机构夹紧长钢筋的中端时,第一弯曲机构则可以对长钢筋的首端进行弯曲成型,与此同时,第二夹紧机构也可以夹紧短钢筋的首端,第二弯曲机构则可以对短钢筋的末端进行弯曲成型。因此,这样的设置可以同时弯曲两个钢筋的一端,加工效率高且省事又省力。The second bending mechanism is arranged between the second clamping mechanism and the plane where the cutter is located, so that the head end of the long steel bar can move the long steel bar when it is bent and formed, so that the long steel bar traverses the first bending in turn. Device 2, second bending device 3, at this time, the head end of the long steel bar is located in the second clamping mechanism, the middle end of the long steel bar is located in the first clamping mechanism, and the part between the head end and the middle end of the long steel bar is located in the first clamping mechanism. In the first bending mechanism and the second bending mechanism; after the first clamping mechanism and the second clamping mechanism respectively clamp the middle end and the head end of the long steel bar, the middle end and the head end of the long steel bar can be cut by the cutting device 1. At the part between the ends, at this time, the part cut from the long steel bar is located in the second bending device 3, that is, the short steel bar, and the second clamping mechanism clamps the head end of the short steel bar, which is located in the second bending device 3. The end of the short steel bar is in the mechanism, the middle end of the long steel bar is clamped by the first clamping mechanism, and the head end of the long steel bar is clamped in the first bending mechanism; the first clamping mechanism clamps the long steel bar. When the steel bar is at the middle end, the first bending mechanism can bend the head end of the long steel bar. At the same time, the second clamping mechanism can also clamp the head end of the short steel bar, and the second bending mechanism can bend the short steel bar. The ends are bent to form. Therefore, such an arrangement can bend one end of the two steel bars at the same time, which has high processing efficiency and saves time and effort.
在进一步的实施例中,所述第一弯曲机构包括第一固定轴20、第一活动轴21及第一活动轴21驱动机构,所述第一固定轴20用于承托钢筋,因此,所述第一固定轴20位于被第一夹紧机构夹紧的钢筋的下方,所述第一活动轴21用于弯曲钢筋,因此,所述第一活动轴21的初始位置为被第一夹紧机构夹紧的钢筋的上方。所述第二弯曲机构包括第二固定轴30、第二固定轴30驱动机构、第二活动轴31及第二活动轴驱动机构,所述第二固定轴30用于承托钢筋,因此,所述第二固定轴30位于被第二夹紧机构夹紧的钢筋的下方,所述第二活动轴31用于弯曲钢筋,因此,所述第二活动轴31的初始位置为被第二夹紧机构夹紧的钢筋的上方。In a further embodiment, the first bending mechanism includes a first fixed shaft 20 , a first movable shaft 21 and a driving mechanism for the first movable shaft 21 , and the first fixed shaft 20 is used to support the steel bars. Therefore, all the The first fixed shaft 20 is located below the steel bar clamped by the first clamping mechanism, and the first movable shaft 21 is used to bend the steel bar. Therefore, the initial position of the first movable shaft 21 is to be clamped by the first clamping mechanism. Above the rebar clamped by the mechanism. The second bending mechanism includes a second fixed shaft 30, a driving mechanism for the second fixed shaft 30, a second movable shaft 31 and a second movable shaft driving mechanism. The second fixed shaft 30 is located below the steel bar clamped by the second clamping mechanism, and the second movable shaft 31 is used to bend the steel bar. Therefore, the initial position of the second movable shaft 31 is to be clamped by the second Above the rebar clamped by the mechanism.
所述第一固定轴20、第一活动轴21、第二固定轴30、第二活动轴31平行设置,且第一活动轴21和第一固定轴20的间距与钢筋的直径相适配,第二活动轴31和第二固定轴30的间距与钢筋的直径相适配;钢筋可依次穿过第一活动轴21和第一活动轴21的间隙、切刀所在平面、第二活动轴31和第二活动轴31的间隙;这样的设置使得钢筋可以穿过第一弯曲机构和第二弯曲机构,且被第一弯曲机构和第二弯曲机构弯曲的钢筋的弯曲所在面处于同一平面内,即从长钢筋切割下来的短钢筋的首端弯曲的所在面与其末端弯曲的所在面处于同一平面内。The first fixed shaft 20, the first movable shaft 21, the second fixed shaft 30, and the second movable shaft 31 are arranged in parallel, and the distance between the first movable shaft 21 and the first fixed shaft 20 is adapted to the diameter of the steel bar, The distance between the second movable shaft 31 and the second fixed shaft 30 is adapted to the diameter of the steel bar; the steel bar can pass through the gap between the first movable shaft 21 and the first movable shaft 21, the plane where the cutter is located, and the second movable shaft 31 in turn. The gap between the second movable shaft 31 and the second movable shaft 31; this arrangement enables the steel bar to pass through the first bending mechanism and the second bending mechanism, and the bending surfaces of the steel bar bent by the first bending mechanism and the second bending mechanism are in the same plane, That is, the surface where the head end of the short bar cut from the long bar is bent is in the same plane as the surface where the end is bent.
所述第一活动轴21驱动机构与第一活动轴21连接,用于驱动第一活动轴21绕第一固定轴20做圆周运动。这样的设置使得钢筋的一端位于第一活动轴21和第一固定轴20之间时,启动第一活动轴21驱动机构后,第一活动轴21可以推动钢筋的一端盘绕第一固定轴20,当钢筋的弯曲程度达到所需要求时,第一活动轴21驱动机构则可以驱动第一活动轴21回至初始位置处,供下次使用。The drive mechanism of the first movable shaft 21 is connected with the first movable shaft 21 , and is used for driving the first movable shaft 21 to make a circular motion around the first fixed shaft 20 . Such an arrangement makes one end of the steel bar located between the first movable shaft 21 and the first fixed shaft 20, and after the first movable shaft 21 driving mechanism is activated, the first movable shaft 21 can push one end of the steel bar to coil around the first fixed shaft 20, When the bending degree of the steel bar reaches the required requirements, the driving mechanism of the first movable shaft 21 can drive the first movable shaft 21 to return to the initial position for the next use.
所述第二活动轴驱动机构与第二活动轴31连接,用于驱动第二活动轴31绕第二固定轴30做圆周运动。这样的设置使得钢筋的一端位于第二活动轴31和第二固定轴30之间时,启动第二活动轴驱动机构后,第二活动轴31可以推动钢筋的一端盘绕第二固定轴30,当钢筋的弯曲程度达到所需要求时,第二活动轴驱动机构则可以驱动第二活动轴31回至初始位置处,供下次使用。The second movable shaft driving mechanism is connected with the second movable shaft 31 for driving the second movable shaft 31 to make a circular motion around the second fixed shaft 30 . This arrangement makes one end of the steel bar located between the second movable shaft 31 and the second fixed shaft 30, after the second movable shaft driving mechanism is activated, the second movable shaft 31 can push one end of the steel bar to wrap around the second fixed shaft 30. When the bending degree of the steel bar meets the required requirements, the second movable shaft driving mechanism can drive the second movable shaft 31 back to the initial position for the next use.
所述第二固定轴驱动机构与第二固定轴30连接,用于驱动第二固定轴30沿轴长方向移动,所述第二固定轴30的初始位置为第二锥齿轮轴34的端面的正对处,且未抵靠着第二锥齿轮轴34的端面,第二固定轴30和第二锥齿轮轴34之间为可供钢筋穿过的通道。在长钢筋的首端被第一弯曲机构弯曲成型后,移动长钢筋,使长钢筋的首端从第二固定轴30和第二锥齿轮轴34之间穿过;在长钢筋从第二固定轴30和第二锥齿轮轴34之间穿过后,第二固定轴驱动机构则可以驱动第二固定轴30靠近第二锥齿轮轴34的端面移动,直到第二固定轴30完全抵靠着第二锥齿轮轴34的端面;在第二夹紧机构夹紧长钢筋的首端后,则可以启动切割装置1,将长钢筋位于第二弯曲装置3的部分与长钢筋位于第一弯曲装置2的部分分离,被切割下来的位于第二弯曲装置3的部分则为短钢筋;此时则可以启动第二活动轴驱动机构,以驱动第二活动轴31绕第二固定轴30公转,实现对短钢筋的弯曲成型;在完成对短钢筋的弯曲成型后,第二夹紧机构松开短钢筋,与此同时,第二固定轴驱动机构驱动第二固定轴30朝远离第二锥齿轮轴34的端面的方向运动,直到短钢筋可以向下掉落,这样的设置可以完成自动下料。The second fixed shaft driving mechanism is connected with the second fixed shaft 30 for driving the second fixed shaft 30 to move along the axis length direction, and the initial position of the second fixed shaft 30 is the end face of the second bevel gear shaft 34 . Opposite, and not abutting against the end face of the second bevel gear shaft 34 , there is a channel for the steel bar to pass through between the second fixed shaft 30 and the second bevel gear shaft 34 . After the head end of the long steel bar is bent and formed by the first bending mechanism, move the long steel bar so that the head end of the long steel bar passes between the second fixed shaft 30 and the second bevel gear shaft 34; After passing between the shaft 30 and the second bevel gear shaft 34, the second fixed shaft driving mechanism can drive the second fixed shaft 30 to move close to the end face of the second bevel gear shaft 34 until the second fixed shaft 30 completely abuts against the first fixed shaft 30. The end face of the two-bevel gear shaft 34; after the second clamping mechanism clamps the head end of the long steel bar, the cutting device 1 can be activated, and the part of the long steel bar located in the second bending device 3 and the long steel bar located in the first bending device 2 At this time, the second movable shaft driving mechanism can be activated to drive the second movable shaft 31 to revolve around the second fixed shaft 30 to achieve the Bending and forming of the short steel bars; after completing the bending and forming of the short steel bars, the second clamping mechanism releases the short steel bars, and at the same time, the second fixed shaft driving mechanism drives the second fixed shaft 30 to move away from the second bevel gear shaft 34 Move in the direction of the end face until the short steel bar can fall down, and this setting can complete the automatic cutting.
所述第一活动轴21驱动机构可以为输出轴设置有转盘的旋转电机,则第一固定轴20同轴设置于转盘处,第一活动轴21偏心设置于转盘处,这样的设置使得旋转电机启动时,旋转电机的输出轴则会旋转,输出轴旋转则带着转盘同步旋转,第一固定轴20与转盘同步旋转,第一活动轴21则会绕第一固定轴20公转。同样地,所述第二活动轴驱动机构可以为输出轴设置有转盘的旋转电机,则第二固定轴30同轴设置于转盘处,第二活动轴31偏心设置于转盘处,这样的设置使得旋转电机启动时,旋转电机的输出轴则会旋转,输出轴旋转则带着转盘同步旋转,第二活动轴31则会绕第一固定轴20公转。The drive mechanism of the first movable shaft 21 may be a rotary motor with a turntable provided on the output shaft, then the first fixed shaft 20 is coaxially arranged at the turntable, and the first movable shaft 21 is eccentrically arranged at the turntable. This arrangement makes the rotary motor When starting, the output shaft of the rotary motor rotates, the output shaft rotates synchronously with the turntable, the first fixed shaft 20 rotates synchronously with the turntable, and the first movable shaft 21 revolves around the first fixed shaft 20 . Similarly, the second movable shaft driving mechanism may be a rotary motor with a turntable provided on the output shaft, then the second fixed shaft 30 is coaxially arranged at the turntable, and the second movable shaft 31 is eccentrically arranged at the turntable. When the rotary motor starts, the output shaft of the rotary motor rotates, the output shaft rotates synchronously with the turntable, and the second movable shaft 31 revolves around the first fixed shaft 20 .
请参阅图2,为了第一弯曲机构和第二弯曲机构能够同步作业,在优选的实施例中,所述刀头10设置于刀杆11的一端,且刀头10可在切刀驱动机构12驱动刀杆11横向移动时切断钢筋;所述刀杆11设置有直齿条,所述第一活动轴21驱动机构包括第一伞形齿轮22、一端固定套设有第一锥齿轮23的第一锥齿轮轴24;所述第二活动轴驱动机构包括第二伞形齿轮32、一端固定套设有第二锥齿轮33的第二锥齿轮轴34;Referring to FIG. 2 , in order to enable the first bending mechanism and the second bending mechanism to operate synchronously, in a preferred embodiment, the cutter head 10 is arranged at one end of the cutter bar 11 , and the cutter head 10 can be connected to the cutter drive mechanism 12 When driving the cutter bar 11 to move laterally, the steel bar is cut; the cutter bar 11 is provided with a straight rack, and the driving mechanism of the first movable shaft 21 includes a first bevel gear 22, and a first bevel gear 23 is fixedly sleeved at one end. a bevel gear shaft 24; the second movable shaft drive mechanism includes a second bevel gear 32, a second bevel gear shaft 34 with a second bevel gear 33 fixedly sleeved at one end;
所述第一锥齿轮轴24与第二锥齿轮轴34相平行地设置于刀杆11的两侧,所述第一伞形齿轮22与第一锥齿轮23啮合,所述第二伞形齿轮32与第二锥齿轮33啮合;第一伞形齿轮22和第二伞形齿轮32正对设置,且通过连动杆4同轴连接;所述连动杆4中部固定套设有第一直齿轮5,所述刀杆11的直齿条通过第二直齿轮6与第一直齿轮5啮合;The first bevel gear shaft 24 and the second bevel gear shaft 34 are arranged on both sides of the cutter bar 11 in parallel, the first bevel gear 22 meshes with the first bevel gear 23, and the second bevel gear 32 meshes with the second bevel gear 33; the first bevel gear 22 and the second bevel gear 32 are arranged opposite to each other, and are coaxially connected by the interlocking rod 4; the middle of the interlocking rod 4 is fixedly sleeved with a first straight Gear 5, the spur gear rack of the cutter bar 11 meshes with the first spur gear 5 through the second spur gear 6;
所述第一活动轴21和第一固定轴20均固定设置于第一锥齿轮轴24未设置有第一锥齿轮23的一端的端面处,且第一活动轴21与第一锥齿轮轴24同轴设置,第一固定轴20与第一锥齿轮轴24偏心设置;The first movable shaft 21 and the first fixed shaft 20 are both fixedly arranged on the end face of the end of the first bevel gear shaft 24 where the first bevel gear 23 is not provided, and the first movable shaft 21 and the first bevel gear shaft 24 Coaxially arranged, the first fixed shaft 20 and the first bevel gear shaft 24 are eccentrically arranged;
所述第二固定轴30固定设置于第二锥齿轮轴34未设置有第二锥齿轮33的一端的端面处,且第二固定轴30与第一锥齿轮轴24偏心设置;所述第二活动轴31与第二锥齿轮轴34同轴设置,且位于第二锥齿轮轴34设置有第二固定轴30的端面的正对处,第二活动轴31可在第二活动轴驱动机构的驱动下抵靠于第二锥齿轮轴34的端面处;The second fixed shaft 30 is fixedly arranged on the end face of the end of the second bevel gear shaft 34 where the second bevel gear 33 is not arranged, and the second fixed shaft 30 and the first bevel gear shaft 24 are eccentrically arranged; The movable shaft 31 is arranged coaxially with the second bevel gear shaft 34, and is located at the position opposite to the end face of the second bevel gear shaft 34 where the second fixed shaft 30 is arranged. Abutting against the end face of the second bevel gear shaft 34 under driving;
所述第一活动轴21和第二活动轴31均可在切刀驱动机构12驱动切刀靠近钢筋时做偏心旋转运动,且可在切刀驱动机构12驱动切刀远离钢筋时恢复至初始位置处。The first movable shaft 21 and the second movable shaft 31 can both perform eccentric rotational motion when the cutter driving mechanism 12 drives the cutter to approach the steel bar, and can return to the initial position when the cutter driving mechanism 12 drives the cutter away from the steel bar. place.
在长钢筋的首端被第二夹紧机构夹紧,长钢筋的中端被第一夹紧机构夹紧时,切刀驱动机构12驱动刀杆11朝靠近钢筋的方向运动,直到位于刀杆11一端的刀头10切断长钢筋;与此同时,与刀杆11的直齿条啮合的第二直齿轮6在刀杆11的驱动下旋转,旋转的第二直齿轮6带动与之啮合的第一直齿轮5旋转,旋转的第一直齿轮5带动连动杆4同步旋转,旋转的连动杆4带动其两端的第一伞形齿轮22和第二伞形齿轮32旋转,旋转的第一伞形齿轮22带动与之啮合的第一锥齿轮23旋转,旋转的第一锥齿轮23带动第一锥齿轮轴24同步旋转,最终第一锥齿轮轴24带动第一活动轴21绕第一固定轴20公转,以实现弯曲钢筋的目的;同样地,旋转的第二伞形齿轮32带动与之啮合的第二锥齿轮33旋转,旋转的第二锥齿轮33带动第二锥齿轮轴34同步旋转,最终第二锥齿轮轴34带动第二活动轴31绕第二固定轴30公转,以实现弯曲钢筋的目的。这样设置的第一活动轴21驱动机构、第二活动轴驱动机构及切割装置1,使得长钢筋在被切割的同时,第一弯曲机构和第二弯曲机构可以同步作业,大大提高了切割钢筋和弯曲钢筋的效率,且采用机械式同步传动,可以保证加工的弯头一致,加工过程较为平稳。When the head end of the long steel bar is clamped by the second clamping mechanism, and the middle end of the long steel bar is clamped by the first clamping mechanism, the cutter driving mechanism 12 drives the cutter bar 11 to move in the direction of approaching the steel bar until it is located at the cutter bar The cutter head 10 at one end of 11 cuts off the long steel bars; at the same time, the second spur gear 6 meshing with the spur gear rack of the cutter bar 11 rotates under the drive of the cutter bar 11, and the rotating second spur gear 6 drives the meshing gear 6. The first spur gear 5 rotates, the rotating first spur gear 5 drives the linkage rod 4 to rotate synchronously, the rotating linkage rod 4 drives the first bevel gear 22 and the second bevel gear 32 at both ends to rotate, and the rotating first bevel gear 22 and the second bevel gear 32 rotate. A bevel gear 22 drives the meshed first bevel gear 23 to rotate, the rotating first bevel gear 23 drives the first bevel gear shaft 24 to rotate synchronously, and finally the first bevel gear shaft 24 drives the first movable shaft 21 to rotate around the first The fixed shaft 20 revolves to achieve the purpose of bending the steel bars; similarly, the rotating second bevel gear 32 drives the meshing second bevel gear 33 to rotate, and the rotating second bevel gear 33 drives the second bevel gear shaft 34 to synchronize Rotating, finally the second bevel gear shaft 34 drives the second movable shaft 31 to revolve around the second fixed shaft 30 to achieve the purpose of bending the steel bar. The driving mechanism of the first movable shaft 21, the driving mechanism of the second movable shaft, and the cutting device 1 are arranged in this way, so that the first bending mechanism and the second bending mechanism can operate synchronously while the long steel bar is being cut, which greatly improves the cutting and cutting performance of the steel bar. The efficiency of bending steel bars and the use of mechanical synchronous transmission can ensure that the processed elbows are consistent and the processing process is relatively stable.
在进一步的实施例中,所述第一夹紧机构和第二夹紧机构均包括挡板、夹紧头及夹紧头驱动机构,具体地,所述第一夹紧机构的挡板为第一挡板26,第一夹紧机构的夹紧头为第一夹紧头27,第一夹紧机构的夹紧驱动机构为第一夹紧驱动机构;所述第二夹紧机构的挡板为第二挡板36,第二夹紧机构的夹紧头为第二夹紧头37,第二夹紧机构的夹紧头驱动机构为第二夹紧头驱动机构38。其中,第一夹紧头驱动机构28和第二夹紧头驱动机构38均可为油缸、气缸或直线电机等直线往返运动的驱动机构。In a further embodiment, the first clamping mechanism and the second clamping mechanism include a baffle plate, a clamping head and a clamping head driving mechanism. Specifically, the baffle plate of the first clamping mechanism is the first clamping mechanism. A baffle 26, the clamping head of the first clamping mechanism is the first clamping head 27, the clamping driving mechanism of the first clamping mechanism is the first clamping driving mechanism; the baffle of the second clamping mechanism It is the second baffle 36 , the clamping head of the second clamping mechanism is the second clamping head 37 , and the clamping head driving mechanism of the second clamping mechanism is the second clamping head driving mechanism 38 . Wherein, both the first clamping head driving mechanism 28 and the second clamping head driving mechanism 38 can be driving mechanisms for linear reciprocating motion, such as an oil cylinder, an air cylinder, or a linear motor.
所述第一挡板26和第一夹紧头27正对设置,且第一挡板26和第一夹紧头27之间为钢筋可穿过的通道,所述第一夹紧头27垂直安装于第一夹紧头安装板处,第一夹紧头安装板与第一挡板26平行设置,第一夹紧头驱动机构28的本体可以设置于第一挡板26处,第一夹紧头驱动机构28的输出轴则与第一夹紧头安装板连接,在需要夹紧钢筋时,则可以启动第一夹紧头驱动机构28,使第一夹紧头驱动机构28的输出轴缩短,以带动夹紧头靠近或远离第一挡板26,直到钢筋完全夹紧在第一挡板26和第一夹紧头27之间。The first baffle plate 26 and the first clamping head 27 are arranged opposite to each other, and a channel through which the steel bars can pass through is between the first baffle plate 26 and the first clamping head 27, and the first clamping head 27 is vertical Installed at the first clamping head mounting plate, the first clamping head mounting plate is arranged in parallel with the first baffle 26, the body of the first clamping head driving mechanism 28 can be arranged at the first baffle 26, the first clamping head The output shaft of the clamping head driving mechanism 28 is connected with the first clamping head mounting plate. When the steel bar needs to be clamped, the first clamping head driving mechanism 28 can be activated to make the output shaft of the first clamping head driving mechanism 28 shorten to drive the clamping head closer to or away from the first baffle 26 until the steel bar is completely clamped between the first baffle 26 and the first clamping head 27 .
同样地,所述第二挡板36和第二夹紧头37正对设置,且第二挡板36和第二夹紧头37之间为钢筋可穿过的通道,所述第二夹紧头37垂直安装于第二夹紧头安装板处,第二夹紧头安装板与第二挡板36平行设置,第二夹紧头驱动机构38的本体可以设置于第二挡板36处,第二夹紧头驱动机构38的输出轴则与第二夹紧头安装板连接,在需要夹紧钢筋时,则可以启动第二夹紧头驱动机构38,使第二夹紧头驱动机构38的输出轴缩短,以带动夹紧头靠近或远离第二挡板36,直到钢筋完全夹紧在第二挡板36和第二夹紧头37之间。Likewise, the second baffle plate 36 and the second clamping head 37 are disposed opposite to each other, and between the second baffle plate 36 and the second clamping head 37 is a channel through which the steel bars can pass. The head 37 is vertically installed at the second clamping head mounting plate, the second clamping head mounting plate is arranged in parallel with the second baffle 36, and the body of the second clamping head driving mechanism 38 can be arranged at the second baffle 36, The output shaft of the second clamping head driving mechanism 38 is connected with the second clamping head mounting plate. When the steel bar needs to be clamped, the second clamping head driving mechanism 38 can be activated to make the second clamping head driving mechanism 38 The output shaft is shortened to drive the clamping head close to or away from the second baffle 36 until the steel bar is completely clamped between the second baffle 36 and the second clamping head 37 .
由于第二弯曲装置3在需要对从长钢筋切割下来的短钢筋进行弯曲成型时,第二活动轴31需要在第二活动轴驱动机构的驱动下,靠近第二锥齿轮轴34的端面移动,与此同时第二夹紧头37也需要在第二夹紧头驱动机构38的驱动下,靠近第二挡板36移动,因此,所述第二活动轴31也可以垂直设置在第二夹紧头安装板处,此时第二活动轴驱动机构和第二夹紧头驱动机构38可以共用,即无需再安装第二活动驱动机构,只需要依靠第二夹紧头驱动机构38,则可以同时驱动第二活动轴31和第二夹紧头37,在第二夹紧头37夹紧钢筋时,第二活动轴31也正好抵靠着第二锥齿轮轴34的端面,在第二夹紧头37松开钢筋时,第二活动轴31也正好远离第二锥齿轮轴34的端面。Since the second bending device 3 needs to bend and form the short steel bar cut from the long steel bar, the second movable shaft 31 needs to be driven by the second movable shaft driving mechanism to move close to the end face of the second bevel gear shaft 34, At the same time, the second clamping head 37 also needs to move close to the second baffle plate 36 under the driving of the second clamping head driving mechanism 38. Therefore, the second movable shaft 31 can also be vertically arranged on the second clamping head. At the head mounting plate, at this time, the second movable shaft driving mechanism and the second clamping head driving mechanism 38 can be shared, that is, there is no need to install the second movable driving mechanism, and only the second clamping head driving mechanism 38 can be used at the same time. The second movable shaft 31 and the second clamping head 37 are driven. When the second clamping head 37 clamps the steel bar, the second movable shaft 31 just abuts against the end face of the second bevel gear shaft 34. When the head 37 loosens the steel bar, the second movable shaft 31 is also just away from the end face of the second bevel gear shaft 34 .
在进一步的实施例中,所述第一固定轴20设置有编码器;所述编码器与切刀驱动机构12连接,用于测量钢筋弯曲的角度,并在钢筋弯曲的角度达到预设值时控制切刀驱动机构12驱动切刀远离钢筋。由于当切刀驱动机构12驱动切刀远离钢筋时,第一活动轴21驱动机构内的第一伞形齿轮22、第一锥齿轮23及第一锥齿轮轴24,和第二活动轴驱动机构内的第二伞形齿轮32、第二锥齿轮33及第二锥齿轮轴34均会往相反的方向旋转,则第一活动轴21、第二活动轴31也会往相反的方向旋转,即第一活动轴21和第二活动轴31都不会继续弯曲钢筋,而是回到初始位置。这样的设置使得本单线可调式双机头同步切弯机可以通过设置编码器,自动地将钢筋弯曲成型成预设的角度,加工精准且能保证加工弯头的角度均一致。In a further embodiment, the first fixed shaft 20 is provided with an encoder; the encoder is connected to the cutter driving mechanism 12 for measuring the bending angle of the steel bar, and when the bending angle of the steel bar reaches a preset value The cutter driving mechanism 12 is controlled to drive the cutter away from the steel bar. Because when the cutter driving mechanism 12 drives the cutter away from the steel bar, the first bevel gear 22, the first bevel gear 23 and the first bevel gear shaft 24 in the first movable shaft 21 drive mechanism, and the second movable shaft driving mechanism The second bevel gear 32 , the second bevel gear 33 and the second bevel gear shaft 34 will all rotate in opposite directions, so the first movable shaft 21 and the second movable shaft 31 will also rotate in opposite directions, that is, Neither the first movable shaft 21 nor the second movable shaft 31 will continue to bend the steel bar, but return to the initial position. This setting enables the single-line adjustable double-head synchronous cutting and bending machine to automatically bend the steel bar to a preset angle by setting the encoder, and the processing is accurate and can ensure that the angles of the processed elbows are uniform.
在进一步的实施例中,所述第一活动轴21驱动机构还包括第一箱体25,所述第二活动轴驱动机构还包括第二箱体35,所述第一箱体25和第二箱体35分别设置于刀杆11的两侧;所述第一伞形齿轮22、第一锥齿轮轴24均设置于第一箱体25内,且第一锥齿轮轴24未设置有第一锥齿轮23的一端穿于第一箱体25外;所述第二伞形齿轮32、第二锥齿轮轴34均设置于第二箱体35内,且第二锥齿轮轴34未设置有第二锥齿轮33的一端穿于第二箱体35外。这样的设置可以便于第一活动轴21驱动机构和第二活动轴驱动机构的安装。In a further embodiment, the driving mechanism of the first movable shaft 21 further includes a first box body 25 , the second movable shaft driving mechanism further includes a second box body 35 , the first box body 25 and the second box body 35 . The box bodies 35 are respectively arranged on both sides of the cutter bar 11 ; the first bevel gear 22 and the first bevel gear shaft 24 are both arranged in the first box body 25 , and the first bevel gear shaft 24 is not provided with the first bevel gear shaft 24 . One end of the bevel gear 23 passes through the first casing 25 ; the second bevel gear 32 and the second bevel gear shaft 34 are both arranged in the second casing 35 , and the second bevel gear shaft 34 is not provided with a second bevel gear shaft 34 . One end of the two bevel gears 33 penetrates outside the second casing 35 . Such an arrangement can facilitate the installation of the first movable shaft 21 driving mechanism and the second movable shaft driving mechanism.
请参阅图3,在进一步的实施例中,还包括支架7、第一调节螺杆70及第二调节螺杆71,所述切割装置1、第一弯曲装置2及第二弯曲装置3均设置于支架7上;Please refer to FIG. 3 , in a further embodiment, it further includes a bracket 7 , a first adjusting screw 70 and a second adjusting screw 71 , and the cutting device 1 , the first bending device 2 and the second bending device 3 are all disposed on the bracket 7 on;
所述支架7开设有第一直线调节槽72及第二直线调节槽73,且第一直线调节槽72、第二直线调节槽73分别位于切刀所在平面的两侧处;所述第一箱体25的底部设置有开设有螺纹孔的第一滑块250,所述第二箱体35的底部设置有开设有螺纹孔的第二滑块350;The bracket 7 is provided with a first linear adjustment slot 72 and a second linear adjustment slot 73, and the first linear adjustment slot 72 and the second linear adjustment slot 73 are respectively located on both sides of the plane where the cutter is located; The bottom of a box body 25 is provided with a first sliding block 250 with threaded holes, and the bottom of the second box 35 is provided with a second sliding block 350 with threaded holes;
所述第一滑块250可滑动地设置于第一直线调节槽72内,第一调节杆穿过第一滑块250的螺纹孔,且第一调节杆的一端可活动地卡于第一调节槽的一端处,第一调节杆的另一端穿于第一调节槽的另一端外,第一滑块250可在第一调节杆旋转时沿着第一直线调节槽72移动;所述第二滑块350可滑动地设置于第二直线调节槽73内,第二调节杆穿过第一滑块250的螺纹孔,且第二调节杆的一端可活动地卡于第一调节槽的一端处,第二调节杆的另一端穿于第二调节槽的另一端外,第二滑块350可在第二调节杆旋转时沿着第二直线调节槽73移动。The first slider 250 is slidably disposed in the first linear adjustment groove 72, the first adjustment rod passes through the threaded hole of the first slider 250, and one end of the first adjustment rod is movably clamped to the first adjustment rod. At one end of the adjustment slot, the other end of the first adjustment rod passes through the other end of the first adjustment slot, and the first slider 250 can move along the first linear adjustment slot 72 when the first adjustment rod rotates; the The second slider 350 is slidably disposed in the second linear adjustment groove 73, the second adjustment rod passes through the threaded hole of the first slider 250, and one end of the second adjustment rod is movably clamped to the first adjustment groove At one end, the other end of the second adjusting rod passes through the other end of the second adjusting groove, and the second sliding block 350 can move along the second linear adjusting groove 73 when the second adjusting rod rotates.
通过上述的结构可以实现对第一弯曲装置2和切割装置1的间距的调节,以及对第二弯曲装置3和切割装的间距的调节,从而可以实现对钢筋弯曲尺寸的调节。当需要将弯曲尺寸减小时,则可以将第一弯曲装置2和切割装置1的间距、第二弯曲装置3和切割装的间距调小;当需要将弯曲尺寸增大时,则可以将第一弯曲装置2和切割装置1的间距、第二弯曲装置3和切割装的间距调大。Through the above structure, the distance between the first bending device 2 and the cutting device 1 can be adjusted, and the distance between the second bending device 3 and the cutting device can be adjusted, so that the bending size of the steel bar can be adjusted. When the bending size needs to be reduced, the distance between the first bending device 2 and the cutting device 1, and the distance between the second bending device 3 and the cutting device can be adjusted to be smaller; when the bending size needs to be increased, the first bending device can be adjusted. The distance between the bending device 2 and the cutting device 1 and the distance between the second bending device 3 and the cutting device are increased.
请参阅图4及图5,在进一步的实施例中,还包括工作台8及滑行驱动机构81;所述工作台8的顶面设置有滑轨80,所述支架7的底部设置有滑轮74,所述支架7设置于工作台8的上方,且滑轮74位于滑轨80处;所述滑行驱动机构81与支架7连接,用于驱动支架7沿着滑轨80滑动。这样的设置则可以通过滑行驱动机构81驱动支架7相对工作台8移动,使两端都弯曲成型的短钢筋能够被下料至工作台8的一侧处。Please refer to FIG. 4 and FIG. 5 , in a further embodiment, it also includes a worktable 8 and a sliding drive mechanism 81 ; the top surface of the worktable 8 is provided with a slide rail 80 , and the bottom of the bracket 7 is provided with a pulley 74 , the bracket 7 is arranged above the workbench 8 , and the pulley 74 is located at the slide rail 80 ; the sliding drive mechanism 81 is connected to the bracket 7 for driving the bracket 7 to slide along the slide rail 80 . With this arrangement, the support 7 can be driven to move relative to the workbench 8 by the sliding drive mechanism 81 , so that the short steel bars bent at both ends can be unloaded to one side of the workbench 8 .
需要说明的是,尽管在本文中已经对上述各实施例进行了描述,但并非因此限制本实用新型的专利保护范围。因此,基于本实用新型的创新理念,对本文所述实施例进行的变更和修改,或利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,直接或间接地将以上技术方案运用在其他相关的技术领域,均包括在本实用新型的专利保护范围之内。It should be noted that, although the above embodiments have been described herein, it does not limit the scope of the patent protection of the present invention. Therefore, based on the innovative concept of the present invention, changes and modifications to the embodiments described herein, or equivalent structures or equivalent process transformations made by using the contents of the description and accompanying drawings of the present invention, directly or indirectly apply the above technologies The application of the solution in other related technical fields is included in the scope of patent protection of the present invention.
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Cited By (2)
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CN112170721A (en) * | 2020-09-24 | 2021-01-05 | 中国五冶集团有限公司 | Steel bar cutting device |
CN117840275A (en) * | 2024-03-06 | 2024-04-09 | 山西中德管业有限公司 | A processingequipment for pipeline is buckled |
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CN112170721A (en) * | 2020-09-24 | 2021-01-05 | 中国五冶集团有限公司 | Steel bar cutting device |
CN117840275A (en) * | 2024-03-06 | 2024-04-09 | 山西中德管业有限公司 | A processingequipment for pipeline is buckled |
CN117840275B (en) * | 2024-03-06 | 2024-05-31 | 山西中德管业有限公司 | A processingequipment for pipeline is buckled |
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