CN209663568U - Device for steel pipe spray painting - Google Patents
Device for steel pipe spray painting Download PDFInfo
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- CN209663568U CN209663568U CN201822193762.4U CN201822193762U CN209663568U CN 209663568 U CN209663568 U CN 209663568U CN 201822193762 U CN201822193762 U CN 201822193762U CN 209663568 U CN209663568 U CN 209663568U
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Abstract
Description
技术领域technical field
本实用新型涉及建筑技术领域,具体涉及用于钢管喷漆的装置。The utility model relates to the technical field of construction, in particular to a device for spraying paint on steel pipes.
背景技术Background technique
由于建筑施工现场,用于搭设脚手架防护围栏、剪刀撑以及外排架一般使用红白相间或者黄黑相间颜色的钢管。所以,施工现场对于此类颜色的钢管需求量巨大,而现阶段制作两色相间的钢管基本全部是靠人工进行刷漆的(或者有的刷漆设备刷漆效果不美观,产能低),且刷漆时间长,效率低,从而导致人工成本高,不利于快速、大批量地投入施工现场。Due to the construction site, red and white or yellow and black steel pipes are generally used for erecting scaffolding protective fences, scissor supports and outer racks. Therefore, there is a huge demand for steel pipes of this color on the construction site, and at this stage, the production of two-color steel pipes is basically done by manual painting (or some painting equipment has unsightly painting effects and low production capacity), and The painting takes a long time and the efficiency is low, which leads to high labor costs, which is not conducive to rapid and large-scale input to the construction site.
目前市场上现有的钢管刷(喷)漆设备功能比较单一,对同一根钢管一次只能进行一种颜色的刷(喷)漆,或者刷(喷)两色钢管时,很难达到应有的外观效果。如现有喷漆设备为钢管喷涂机,一般是钢管调直、除锈、刷漆一体机或者只有刷漆功能的刷漆机,工作原理就是钢管被传动轮挤压前进,经过装有油漆的腔室,使其能被油漆覆盖,这些设备只能一次对一根钢管进行加工,且钢管穿过设备时只能刷一种颜色的油漆。At present, the existing steel pipe brushing (spraying) paint equipment in the market has a single function, and the same steel pipe can only be brushed (sprayed) with one color at a time, or when brushing (spraying) two-color steel pipes, it is difficult to achieve the desired effect. appearance effect. If the existing painting equipment is a steel pipe spraying machine, it is generally a steel pipe straightening, rust removal, and painting all-in-one machine or a painting machine with only the function of painting. chamber, so that it can be covered by paint, these equipment can only process one steel pipe at a time, and the steel pipe can only be painted with one color of paint when passing through the equipment.
因此有必要设计一种可以高效代替人工刷漆,且喷漆效果美观的新型钢管喷漆设备,从而有效地降低生产成本,提高施工现场施工效率。Therefore, it is necessary to design a new type of steel pipe painting equipment that can efficiently replace manual painting and has a beautiful painting effect, thereby effectively reducing production costs and improving construction efficiency at the construction site.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:现有技术中采用人工或功能单一的喷漆设备对钢管喷漆作业,效率较低,人工成本较高,且喷漆后钢管外观美观效果,本实用新型提供了解决上述问题的用于钢管喷漆的装置。The technical problem to be solved by the utility model is: in the prior art, manual or single-function paint spraying equipment is used to spray paint on steel pipes, the efficiency is low, the labor cost is high, and the appearance of the steel pipe after painting is beautiful. The utility model provides a solution The above-mentioned problem is used for the device of steel pipe painting.
本实用新型通过下述技术方案实现:The utility model is realized through the following technical solutions:
用于钢管喷漆的装置,包括工作台,所述工作台上用于铺设若干钢管,若干钢管间相互平行铺设;还包括沿钢管轴向运动的移动机构Ⅰ和沿钢管径向运动的移动机构Ⅱ,移动机构Ⅰ或移动机构Ⅱ上设有油漆喷枪,通过移动机构Ⅰ或移动机构Ⅱ配合带动油漆喷枪沿钢管的轴向和径向移动运动。A device for spraying steel pipes, including a workbench on which several steel pipes are laid parallel to each other; it also includes a moving mechanism Ⅰ that moves axially along the steel pipes and a moving mechanism Ⅱ that moves radially along the steel pipes , The moving mechanism I or the moving mechanism II is equipped with a paint spray gun, and the moving mechanism I or the moving mechanism II cooperates to drive the paint spray gun to move along the axial and radial directions of the steel pipe.
本实用新型通过设置沿钢管轴向运动的移动机构Ⅰ,用于保障油漆喷枪沿各根钢管的轴向进行喷涂相同的颜色、或不同的颜色;设置沿钢管径向运动的移动机构Ⅱ,用于保障油漆喷枪沿各根钢管的径向进行喷涂相同的延伸;通过移动机构Ⅰ或移动机构Ⅱ配合带动油漆喷枪沿钢管径向或轴向进行往复运动动作、同时进行喷涂作业,实现机械自动化取代人工重复繁琐的作业,增加喷涂效果;且各根钢管相互平行铺设,移动机构Ⅰ或移动机构Ⅱ配合带动油漆喷枪沿钢管径向或轴向运动,利于保障钢管上均匀喷涂油漆、形成光滑的表面,同一根钢管上相邻两种颜色接缝平直美观。The utility model is used to ensure that the paint spray gun sprays the same color or different colors along the axial direction of each steel pipe by setting the moving mechanism Ⅰ moving along the steel pipe axis; setting the moving mechanism Ⅱ moving along the steel pipe radial direction To ensure that the paint spray gun sprays the same extension along the radial direction of each steel pipe; through the cooperation of the moving mechanism Ⅰ or moving mechanism Ⅱ, the paint spray gun reciprocates along the radial or axial direction of the steel pipe, and the spraying operation is carried out at the same time, so as to realize the replacement of mechanical automation. Manually repeat tedious operations to increase the spraying effect; and each steel pipe is laid parallel to each other, and the moving mechanism Ⅰ or moving mechanism Ⅱ cooperates to drive the paint spray gun to move radially or axially along the steel pipe, which is conducive to ensuring uniform spraying of paint on the steel pipe and forming a smooth surface , the joints of two adjacent colors on the same steel pipe are straight and beautiful.
进一步地,若移动机构Ⅰ上设置油漆喷枪,则由移动机构Ⅰ带动油漆喷枪沿钢管轴向移动,由移动机构Ⅱ带动移动机构Ⅰ和油漆喷枪沿钢管径向移动;若移动机构Ⅱ上设置油漆喷枪,则由移动机构Ⅱ带动油漆喷枪沿钢管径向移动,由移动机构Ⅰ带动移动机构Ⅱ和油漆喷枪沿钢管轴向移动。Further, if the paint spray gun is installed on the moving mechanism I, the paint spray gun is driven by the moving mechanism I to move axially along the steel pipe, and the moving mechanism II and the paint spray gun are driven by the moving mechanism II to move radially along the steel pipe; if the paint spray gun is set on the moving mechanism II As for the spray gun, the moving mechanism II drives the paint spray gun to move radially along the steel pipe, and the moving mechanism I drives the moving mechanism II and the paint spray gun to move axially along the steel pipe.
无论是移动机构Ⅰ上设置油漆喷枪还是移动机构Ⅱ上设置油漆喷枪,都可实现油漆喷枪在钢管的上方沿钢管轴向以及径向的连续移动动作,便于依据喷涂钢管的需求(如喷涂一种颜色在钢管轴向上的长度等)进行喷涂操作,通过控制移动机构的运行速度进行连续、均匀的喷涂作业,保障喷涂效果美观。Whether the paint spray gun is set on the moving mechanism I or the paint spray gun is set on the moving mechanism II, the continuous movement of the paint spray gun above the steel pipe along the axial and radial direction of the steel pipe can be realized, which is convenient for spraying steel pipes according to the requirements (such as spraying a The length of the color in the axial direction of the steel pipe, etc.) is used for spraying operation, and the continuous and uniform spraying operation is carried out by controlling the running speed of the moving mechanism to ensure that the spraying effect is beautiful.
进一步地,用于安装油漆喷枪的移动机构Ⅰ或移动机构Ⅱ采用滚珠丝杠机构,移动机构Ⅱ或移动机构Ⅰ采用齿轮和齿条机构。Further, the moving mechanism I or moving mechanism II for installing the paint spray gun adopts a ball screw mechanism, and the moving mechanism II or moving mechanism I adopts a gear and rack mechanism.
由于采用油漆喷枪进行喷涂作业,因此用于安装油漆喷枪的移动机构Ⅰ或移动机构Ⅱ移动往复作业要相对更加频繁,为保障喷漆控制精度及运行稳定性,采用滚珠丝杠机构带动油漆喷枪喷漆作业。Since paint spray guns are used for spraying operations, the reciprocating operation of the moving mechanism Ⅰ or moving mechanism Ⅱ used to install the paint spray guns is relatively more frequent. In order to ensure the accuracy of painting control and operational stability, a ball screw mechanism is used to drive the paint spraying guns to spray. .
进一步地,所述移动机构Ⅰ包括丝杠和螺母副,移动机构Ⅱ包括齿条、齿轮和导轨;所述齿条和导轨设于工作台上、且两者的延伸方向均和工作台的轴向平行,齿条上适配设有齿轮,导轨上适配设有滑块;丝杠的轴向两端通过连接座分别与齿轮和滑块连接;螺母副带动油漆喷枪沿丝杠轴向移动。Further, the moving mechanism I includes a lead screw and a nut pair, and the moving mechanism II includes a rack, a gear and a guide rail; the rack and the guide rail are arranged on the worktable, and the extension direction of both is in line with the axis of the workbench. Parallel to the rack, the rack is equipped with a gear, and the guide rail is equipped with a slider; the axial ends of the screw are respectively connected to the gear and the slider through the connecting seat; the nut pair drives the paint spray gun to move axially along the screw .
首先,由齿轮和齿条机构带动滚珠丝杠机构和油漆喷枪移动至钢管轴向设定位置处,然后通过滚珠丝杠机构带动油漆喷枪沿钢管径向移动,连续对均匀排布的所有钢管的径向喷漆,因此利于实现连续对多根钢管进行连续喷漆作业,提高喷漆效率,也防止油漆喷枪频繁的启动降低使用寿命;最后,采用齿轮和齿条机构沿钢管轴向分布,可无限长度对接延续,以满足对不同长度钢管的喷漆作业。First, the gear and rack mechanism drives the ball screw mechanism and the paint spray gun to move to the axially set position of the steel pipe, and then the ball screw mechanism drives the paint spray gun to move along the radial direction of the steel pipe, continuously to the uniformly arranged steel pipes. Radial painting, so it is beneficial to realize the continuous painting operation of multiple steel pipes, improve the painting efficiency, and prevent the frequent start-up of the paint spray gun from reducing the service life; finally, the gear and rack mechanism is adopted to distribute along the axial direction of the steel pipes, which can be docked in unlimited lengths Continuation to meet the painting operation of steel pipes of different lengths.
进一步地,若干钢管采用定位模具固定,所述定位模具的轴向与钢管的轴向垂直,定位模具上设有若干定位件,若干定位件沿定位模具的径向均匀分布,每个钢管卡设在对应的定位件上设置,且钢管与定位件连接处允许钢管以其轴心线为旋转轴转动运动。Further, several steel pipes are fixed by positioning dies, the axial direction of the positioning dies is perpendicular to the axial direction of the steel pipes, several positioning parts are arranged on the positioning dies, and several positioning parts are evenly distributed along the radial direction of the positioning dies, and each steel pipe clamps It is arranged on the corresponding positioning piece, and the connection between the steel pipe and the positioning piece allows the steel pipe to rotate around its axis as the rotation axis.
通过设置定位模具,使多根钢管沿定位模具轴向间隔均匀排布,并固定在对应的定位件上,铺设一层待喷漆的钢管,相邻两根钢管之间存在间隙,在钢管上方喷漆过程中,喷雾会沿钢管的周向发生移动扩散,防止翻面前后钢管两侧漆面衔接处存在缝隙等不美观问题。在将多根钢管背向工作台一侧喷漆结束后,转动钢管翻面对另一侧面继续进行喷漆,在转动过程中,通过定位件的限制,防止钢管发生倾斜,影响喷漆美观。By setting the positioning mold, a plurality of steel pipes are evenly arranged at axial intervals along the positioning mold, and fixed on the corresponding positioning parts, and a layer of steel pipes to be painted is laid. There is a gap between two adjacent steel pipes, and paint is sprayed on the top of the steel pipes. During the process, the spray will move and spread along the circumference of the steel pipe to prevent unsightly problems such as gaps at the junction of the paint surfaces on both sides of the steel pipe before and after turning over. After painting the steel pipes on the side facing away from the workbench, turn the steel pipes to turn over and continue painting on the other side. During the rotation process, the steel pipes are prevented from tilting and the painting appearance is affected by the restriction of the positioning parts.
进一步地,包括至少两个定位模具,多个定位模具沿钢管轴向均匀分布。Further, at least two positioning dies are included, and a plurality of positioning dies are evenly distributed along the axial direction of the steel pipe.
一方面提高对多根钢管的固定作用,另一方面,方便油漆喷枪在钢管上喷漆作业的轴向定位,可在相邻两个定位模具之间的钢管上喷涂一种颜色,在定位模具覆盖处喷涂另一种颜色。On the one hand, it improves the fixing effect on multiple steel pipes. On the other hand, it facilitates the axial positioning of the paint spray gun on the steel pipes. It can spray a color on the steel pipes between two adjacent positioning moulds, and cover them with the positioning moulds. Spray another color.
进一步地,所述定位模具包括下合模,下合模轴向与钢管的轴向垂直,所述下合模上表面开设有若干下凹槽,若干下凹槽沿下合模轴向均匀分布,每个下凹槽延伸方向贯穿下合模的径向;下凹槽用于包覆或半包覆钢管。Further, the positioning mold includes a lower clamping mold, the axial direction of the lower clamping mold is perpendicular to the axial direction of the steel pipe, and the upper surface of the lower clamping mold is provided with several lower grooves, and several lower grooves are evenly distributed along the axial direction of the lower clamping mold , the extension direction of each lower groove runs through the radial direction of the lower clamping mold; the lower groove is used for cladding or half cladding steel pipes.
进一步地,所述定位模具还包括与下合模适配的上合模,下合模可拆卸固定在工作台上,上合模与下合模之间开合活动式连接;所述上合模下表面开设有与下凹槽适配的上凹槽,所述钢管贯穿上凹槽和下凹槽围成的腔室固定。Further, the positioning mold also includes an upper clamping mold adapted to the lower clamping mold, the lower clamping mold is detachably fixed on the workbench, and the upper clamping mold and the lower clamping mold are open-closed and movable; the upper clamping mold The lower surface of the mold is provided with an upper groove adapted to the lower groove, and the steel pipe runs through the cavity surrounded by the upper groove and the lower groove and is fixed.
通过下合模和上合模配合将钢管架起、且等间距均匀排布,相邻两根钢管之间存在间隙、且相邻两定位模具之间的钢管架空状态,便于喷漆沿钢管周向扩散,均匀涂覆钢管两侧面的接缝处。且下合模和上合模构成定位模具,以下凹槽和上凹槽作为定位件,结构简单,加工方便,制作成本低,简化操作工艺,具有良好的经济效益。The steel pipes are erected through the cooperation of the lower clamping mold and the upper mold clamping, and the steel pipes are arranged evenly at equal intervals. There is a gap between two adjacent steel pipes, and the steel pipes between two adjacent positioning molds are in an overhead state, which is convenient for painting along the circumference of the steel pipes. Diffuse to evenly coat the joints on both sides of the steel pipe. In addition, the lower clamping mold and the upper clamping mold constitute a positioning mold, and the lower groove and the upper groove are used as positioning parts. The structure is simple, the processing is convenient, the manufacturing cost is low, the operation process is simplified, and good economic benefits are obtained.
进一步地,还包括空气压缩机和喷漆隔膜泵,所述喷漆隔膜泵的输入端与储油漆设备连接、输出端通过导管与油漆喷枪的输入端连接;所述空气压缩机用于为喷漆隔膜泵吸料和出料提供动力。Further, it also includes an air compressor and a paint spraying diaphragm pump, the input end of the paint spraying diaphragm pump is connected with the paint storage equipment, and the output end is connected with the input end of the paint spray gun through a conduit; the air compressor is used for the paint spraying diaphragm pump Suction and discharge provide power.
通过空气压缩机和喷漆隔膜泵为油漆喷枪自动供料,利于提高喷漆效率。The paint spray gun is automatically supplied by the air compressor and the paint diaphragm pump, which is beneficial to improve the painting efficiency.
进一步地,所述工作台上位于钢管的轴向两端设有挡板。Further, baffles are provided on the workbench at both axial ends of the steel pipe.
在工作台上位于钢管的轴向两端设有挡板,挡板可采用现有的螺钉、铰接等可拆卸连接方式固定在工作台的两端,尤其在翻动钢管的过程中,防止钢管发生轴向位置偏移,影响喷漆美观。There are baffles on both axial ends of the steel pipe on the workbench, and the baffles can be fixed on both ends of the workbench by existing detachable connection methods such as screws and hinges, especially in the process of turning the steel pipe to prevent the steel pipe from breaking Axial position offset affects the appearance of painting.
本实用新型具有如下的优点和有益效果:The utility model has the following advantages and beneficial effects:
目前市场上现有的钢管刷(喷)漆设备功能比较单一,对同一根钢管一次只能进行一种颜色的刷(喷)漆,或者刷(喷)两色钢管时,很难达到应有的外观效果。并且仅靠人工完成数量巨大的两色钢管的刷漆工作,难免有时无法及时供应,且人工成本较高,生产效率低,因此,设计一种可以满足两色相间钢管的高效自动喷漆设备就显得势在必行。At present, the existing steel pipe brushing (spraying) paint equipment in the market has a single function, and the same steel pipe can only be brushed (sprayed) with one color at a time, or when brushing (spraying) two-color steel pipes, it is difficult to achieve the desired effect. appearance effect. And only by manually completing the painting work of a huge number of two-color steel pipes, it is inevitable that sometimes it cannot be supplied in time, and the labor cost is high, and the production efficiency is low. It is imperative.
本实用新型适用于喷涂两色相间的钢管,是一种可以满足两色相间钢管的高效自动喷漆设备,通过自动喷漆,使钢管表面可以快速上漆,而且这种喷漆机作业相比较人工刷漆有喷漆速度快、效率高、省工、省时等特点,能有效降低生产成本,并且喷漆过后的钢管色泽均匀、外观整洁。因此,这种新型喷漆设备的出现解决了现在市场钢管刷(喷)漆设备功能单一的现象,有效地弥补了这一空白。The utility model is suitable for spraying two-color steel pipes, and is a high-efficiency automatic painting equipment that can meet the requirements of two-color steel pipes. Through automatic painting, the surface of steel pipes can be quickly painted, and the operation of this painting machine is compared with manual painting. It has the characteristics of fast painting speed, high efficiency, labor saving and time saving, which can effectively reduce the production cost, and the steel pipe after painting has uniform color and clean appearance. Therefore, the emergence of this new type of painting equipment solves the phenomenon that the steel pipe brushing (spraying) painting equipment in the market has a single function, and effectively makes up for this gap.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型实施例的进一步理解,构成本申请的一部分,并不构成对本实用新型实施例的限定。在附图中:The drawings described here are used to provide a further understanding of the embodiments of the utility model, constitute a part of the application, and do not constitute a limitation to the embodiments of the utility model. In the attached picture:
图1为本实用新型的侧视结构示意图;Fig. 1 is the side view structural representation of the utility model;
图2为本实用新型的俯视结构示意图;Fig. 2 is the top view structural representation of the utility model;
图3为本实用新型的滚珠丝杠机构结构示意图;Fig. 3 is a schematic structural diagram of a ball screw mechanism of the present invention;
图4为本实用新型的定位模具立体结构示意图;Fig. 4 is the schematic diagram of the three-dimensional structure of the positioning mold of the present invention;
图5为本实用新型的喷漆后钢管结构示意图。Fig. 5 is a structural schematic diagram of the steel pipe after painting of the utility model.
附图中标记及对应的零部件名称:1-工作台,2-钢管,3-油漆喷枪,4-丝杠,5-螺母副, 6-齿条,7-齿轮,8-导轨,9-滑块,10-连接座,11-定位模具,111-下合模,112-下凹槽,113- 上合模,114-上凹槽,12-空气压缩机,13-喷漆隔膜泵,14-导管,15-挡板。The marks in the drawings and the names of corresponding parts: 1-worktable, 2-steel pipe, 3-paint spray gun, 4-lead screw, 5-nut pair, 6-rack, 7-gear, 8-guide rail, 9- Slide block, 10-connecting seat, 11-positioning mold, 111-bottom clamping mold, 112-lower groove, 113-upper clamping mold, 114-upper groove, 12-air compressor, 13-painting diaphragm pump, 14 - Conduit, 15 - Baffle.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明白,下面结合实施例和附图,对本实用新型作进一步的详细说明,本实用新型的示意性实施方式及其说明仅用于解释本实用新型,并不作为对本实用新型的限定。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the examples and accompanying drawings. The schematic implementation of the utility model and its description are only used to explain the utility model Novelty, not as a limitation to the utility model.
实施例1Example 1
本实用新型提供了用于钢管喷漆的装置,包括工作台1,工作台1可设置由台面和支腿构成,工作台1的台面上用于同时铺设多根钢管2,保持多根钢管2间相互平行铺设,可不限制钢管2所在水平面高度是否一致或者相邻钢管2之间是否接触;还包括沿钢管2轴向运动的移动机构Ⅰ和沿钢管2径向运动的移动机构Ⅱ,移动机构Ⅰ或移动机构Ⅱ上设有油漆喷枪3,通过移动机构Ⅰ或移动机构Ⅱ配合带动油漆喷枪3沿钢管2的轴向和径向移动运动。设置沿钢管2轴向运动的移动机构Ⅰ,用于保障油漆喷枪3沿各根钢管2的轴向进行喷涂相同的颜色、或不同的颜色;设置沿钢管2径向运动的移动机构Ⅱ,用于保障油漆喷枪3沿各根钢管2的径向进行喷涂相同的延伸;通过移动机构Ⅰ或移动机构Ⅱ配合带动油漆喷枪沿钢管2径向或轴向进行往复运动动作、同时进行喷涂作业,实现机械自动化取代人工重复繁琐的作业,增加喷涂效果;且各根钢管2相互平行铺设,移动机构Ⅰ或移动机构Ⅱ配合带动油漆喷枪沿钢管2径向或轴向运动,利于保障钢管2上均匀喷涂油漆、形成光滑的表面,同一根钢管2上相邻两种颜色接缝处平直美观。移动机构Ⅰ和移动机构Ⅱ可以是设于钢管2上方的、纵横交错的一个整体式的移动结构,如都采用轨道结构,油漆喷枪3上设置电动驱动的行走轮沿轨道结构自动行走;或者如实施例2所述结构。The utility model provides a device for spraying paint on steel pipes, including a workbench 1, which can be composed of a tabletop and outriggers. Laying parallel to each other, there is no need to limit whether the height of the horizontal plane where the steel pipes 2 are located or whether the adjacent steel pipes 2 are in contact; it also includes the moving mechanism Ⅰ that moves axially along the steel pipe 2 and the moving mechanism Ⅱ that moves radially along the steel pipe 2, and the moving mechanism Ⅰ Or the moving mechanism II is provided with a paint spray gun 3, and the paint spray gun 3 is driven to move along the axial and radial directions of the steel pipe 2 through the cooperation of the moving mechanism I or the moving mechanism II. A moving mechanism I that moves axially along the steel pipes 2 is provided to ensure that the paint spray gun 3 sprays the same color or different colors along the axial direction of each steel pipe 2; a moving mechanism II that moves radially along the steel pipes 2 is provided to use In order to ensure that the paint spray gun 3 sprays the same extension along the radial direction of each steel pipe 2; through the cooperation of the moving mechanism I or the moving mechanism II, the paint spray gun reciprocates along the radial or axial direction of the steel pipe 2, and the spraying operation is carried out at the same time. Mechanical automation replaces manual repetitive tedious operations to increase the spraying effect; and the steel pipes 2 are laid parallel to each other, and the moving mechanism Ⅰ or moving mechanism Ⅱ cooperates to drive the paint spray gun to move radially or axially along the steel pipe 2, which is beneficial to ensure uniform spraying on the steel pipe 2 Paint to form a smooth surface, and the joints of two adjacent colors on the same steel pipe 2 are straight and beautiful. The moving mechanism Ⅰ and the moving mechanism Ⅱ can be an integral moving structure arranged on the top of the steel pipe 2 and criss-crossing. If both adopt a track structure, the paint spray gun 3 is provided with electrically driven walking wheels to automatically walk along the track structure; or if The structure described in embodiment 2.
实施例2Example 2
在实施例1的基础上进一步改进,若移动机构Ⅰ上设置油漆喷枪3,则由移动机构Ⅰ带动油漆喷枪3沿钢管2轴向移动,由移动机构Ⅱ带动移动机构Ⅰ和油漆喷枪3沿钢管2径向移动;若移动机构Ⅱ上设置油漆喷枪3,则由移动机构Ⅱ带动油漆喷枪3沿钢管2径向移动,由移动机构Ⅰ带动移动机构Ⅱ和油漆喷枪3沿钢管2轴向移动。Further improvement on the basis of Example 1, if the paint spray gun 3 is set on the moving mechanism I, the paint spray gun 3 is driven by the moving mechanism I to move axially along the steel pipe 2, and the moving mechanism I and the paint spray gun 3 are driven by the moving mechanism II to move along the steel pipe 2 radial movement; if the paint spray gun 3 is set on the moving mechanism II, the paint spray gun 3 is driven by the moving mechanism II to move radially along the steel pipe 2, and the moving mechanism II and the paint spray gun 3 are driven by the moving mechanism I to move axially along the steel pipe 2.
无论是移动机构Ⅰ上设置油漆喷枪3还是移动机构Ⅱ上设置油漆喷枪3,都可实现油漆喷枪在钢管2的上方沿钢管2轴向以及径向的连续移动动作,便于依据喷涂钢管2的需求(如喷涂一种颜色在钢管2轴向上的长度等)进行喷涂操作,通过控制移动机构的运行速度进行连续、均匀的喷涂作业,保障喷涂效果美观。Whether the paint spray gun 3 is set on the moving mechanism I or the paint spray gun 3 is set on the moving mechanism II, the continuous movement of the paint spray gun above the steel pipe 2 along the axial and radial directions of the steel pipe 2 can be realized, which is convenient for spraying the steel pipe 2 according to the requirements (such as spraying the length of a color in the axial direction of the steel pipe 2, etc.) to carry out spraying operations, and to carry out continuous and uniform spraying operations by controlling the running speed of the moving mechanism to ensure that the spraying effect is beautiful.
实施例3Example 3
在实施例2的基础上进一步改进,用于安装油漆喷枪3的移动机构Ⅰ或移动机构Ⅱ采用滚珠丝杠机构,移动机构Ⅱ或移动机构Ⅰ采用齿轮和齿条机构。由于采用油漆喷枪3进行喷涂作业,因此用于安装油漆喷枪3的移动机构Ⅰ或移动机构Ⅱ移动往复作业要相对更加频繁,为保障喷漆控制精度及运行稳定性,采用滚珠丝杠机构带动油漆喷枪3喷漆作业。Further improvement on the basis of embodiment 2, the moving mechanism I or moving mechanism II for installing the paint spray gun 3 adopts a ball screw mechanism, and the moving mechanism II or moving mechanism I adopts a gear and rack mechanism. Since the paint spray gun 3 is used for the spraying operation, the reciprocating operation of the moving mechanism Ⅰ or moving mechanism Ⅱ used to install the paint spray gun 3 is relatively more frequent. In order to ensure the painting control accuracy and operation stability, a ball screw mechanism is used to drive the paint spray gun. 3 painting operations.
作为优选方案,用于安装油漆喷枪3的移动机构Ⅱ采用滚珠丝杠机构,带动油漆喷枪3 沿钢管2的径向移动,则移动机构Ⅰ采用齿轮和齿条机构带动移动机构Ⅱ和油漆喷枪3沿钢管2的轴向移动。具体地,移动机构Ⅰ包括丝杠4和螺母副5,移动机构Ⅱ包括齿条6、齿轮7和导轨8;所述齿条6和导轨8可通过螺钉连接方式固定在工作台1的台面上、且两者的延伸方向均和工作台1的轴向平行,齿条6上适配设有齿轮7,导轨8上适配设有滑块9;丝杠 4的轴向两端均通过轴承与连接座10转动连接,丝杠4轴向一端的连接座10通过连接板与齿轮7连接,由电机驱动齿轮7转动沿齿条6轴向移动,丝杠4轴向另一端与滑块9连接,滑块9沿导轨8轴向移动起到支撑和导向作用,齿轮7沿齿条6移动带动滚珠丝杠机构和油漆喷枪3沿钢管2轴向移动;再由电机驱动丝杠4转动运动,转化为螺母副5沿丝杠4的轴线运动,实现带动油漆喷枪3沿钢管2的径向运动。As an optimal solution, the moving mechanism II for installing the paint spray gun 3 adopts a ball screw mechanism to drive the paint spray gun 3 to move radially along the steel pipe 2, and the moving mechanism I uses a gear and rack mechanism to drive the moving mechanism II and the paint spray gun 3 Move along the axial direction of steel pipe 2. Specifically, the moving mechanism I includes a lead screw 4 and a nut pair 5, and the moving mechanism II includes a rack 6, a gear 7, and a guide rail 8; the rack 6 and the guide rail 8 can be fixed on the table surface of the workbench 1 by screw connection. , and both extension directions are parallel to the axial direction of the workbench 1, the rack 6 is equipped with a gear 7, and the guide rail 8 is equipped with a slider 9; both axial ends of the screw 4 pass through the bearings Rotationally connected with the connecting seat 10, the connecting seat 10 at one end of the screw 4 is connected with the gear 7 through the connecting plate, and the gear 7 is driven by the motor to rotate and move along the rack 6, and the other end of the screw 4 is connected to the slider 9 Connected, the slider 9 moves axially along the guide rail 8 to play a supporting and guiding role, and the gear 7 moves along the rack 6 to drive the ball screw mechanism and the paint spray gun 3 to move axially along the steel pipe 2; then the motor drives the screw 4 to rotate , converted into the movement of the nut pair 5 along the axis of the lead screw 4 to realize the radial movement of the paint spray gun 3 along the steel pipe 2 .
首先,由齿轮和齿条机构带动滚珠丝杠机构和油漆喷枪3移动至钢管2轴向设定位置处,然后通过滚珠丝杠机构带动油漆喷枪3沿钢管2径向移动,连续对均匀排布的所有钢管2的径向喷漆,因此利于实现连续对多根钢管2进行连续喷漆作业,提高喷漆效率,也防止油漆喷枪3频繁的启动降低使用寿命;最后,采用齿轮和齿条机构沿钢管2轴向分布,可无限长度对接延续,以满足对不同长度钢管2的喷漆作业。First, the gear and rack mechanism drives the ball screw mechanism and the paint spray gun 3 to move to the axially set position of the steel pipe 2, and then the ball screw mechanism drives the paint spray gun 3 to move radially along the steel pipe 2, continuously and evenly arranged Radial painting of all the steel pipes 2, so it is beneficial to realize the continuous painting operation of multiple steel pipes 2, improve the painting efficiency, and prevent the frequent start of the paint spray gun 3 from reducing the service life; finally, adopt the gear and rack mechanism along the steel pipe 2 Axial distribution, butt connection can be extended indefinitely, so as to satisfy the painting operation for steel pipes 2 of different lengths.
实施例4Example 4
在实施例3的基础上进一步改进,多根钢管2采用定位模具11固定,定位模具11的轴向与钢管2的轴向垂直,定位模具11上设有数量与钢管2数量一致的多个定位件,定位件可与定位模具11呈一体成型结构或者后期加工连接结构,多个定位件沿定位模具11的径向均匀分布,每根钢管2卡设在对应的定位件上设置,且钢管2与定位件连接处允许钢管2以其轴心线为旋转轴相对定位模具发生转动运动。Further improvement on the basis of embodiment 3, a plurality of steel pipes 2 are fixed by a positioning mold 11, the axial direction of the positioning mold 11 is perpendicular to the axial direction of the steel pipe 2, and the positioning mold 11 is provided with a plurality of positioning molds whose number is the same as that of the steel pipes 2. The positioning piece can be integrally formed with the positioning mold 11 or a post-processing connection structure. A plurality of positioning pieces are evenly distributed along the radial direction of the positioning mold 11. Each steel pipe 2 is set on the corresponding positioning piece, and the steel pipe 2 The connection with the positioning piece allows the steel pipe 2 to rotate relative to the positioning mold with its axis as the axis of rotation.
通过设置定位模具,使多根钢管2沿定位模具轴向间隔均匀排布,并固定在对应的定位件上,铺设一层待喷漆的钢管2,相邻两根钢管2之间存在间隙,在钢管2上方喷漆过程中,喷雾会沿钢管2的周向发生移动扩散,防止翻面前后钢管2两侧漆面衔接处存在缝隙等不美观问题。在将多根钢管2背向工作台1一侧喷漆结束后,转动钢管2翻面对另一侧面继续进行喷漆,在转动过程中,通过定位件的限制,防止钢管2发生径向位置偏移,影响喷漆美观。By setting the positioning mold, a plurality of steel pipes 2 are evenly arranged at intervals along the axial direction of the positioning mold, and are fixed on the corresponding positioning parts. A layer of steel pipes 2 to be painted is laid, and there is a gap between two adjacent steel pipes 2. During the painting process above the steel pipe 2, the spray will move and spread along the circumference of the steel pipe 2 to prevent unsightly problems such as gaps in the joints of the paint surfaces on both sides of the steel pipe 2 before and after turning over. After painting the steel pipes 2 on the side facing away from the workbench 1, turn the steel pipes 2 over to continue painting on the other side. During the rotation, the radial position deviation of the steel pipes 2 is prevented by the restriction of the positioning parts. , Affect the appearance of spray paint.
优选地,喷漆设备包括至少两个定位模具11,多个定位模具11沿钢管2轴向均匀分布,一方面提高对多根钢管2的固定作用,另一方面,方便油漆喷枪3在钢管2上喷漆作业的轴向定位,可在相邻两个定位模具11之间的钢管2上喷涂一种颜色,在定位模具11覆盖处喷涂另一种颜色。Preferably, the painting equipment includes at least two positioning dies 11, a plurality of positioning dies 11 are evenly distributed along the axial direction of the steel pipe 2, on the one hand, it improves the fixing effect on the multiple steel pipes 2, and on the other hand, it facilitates the installation of the paint spray gun 3 on the steel pipe 2 The axial positioning of the painting operation can spray a color on the steel pipe 2 between two adjacent positioning molds 11, and spray another color at the position covered by the positioning molds 11.
实施例5Example 5
在实施例4的基础上进一步改进,所述定位模具11包括呈长方体板状结构的下合模111,下合模111轴向与钢管2的轴向垂直,下合模111上表面开设有数量与钢管2数量一致的多个下凹槽112,下凹槽112的径向截面呈半圆形结构,多个下凹槽112沿下合模111轴向等间距均匀分布,每个下凹槽112延伸方向贯穿下合模111的径向;下凹槽112用于半包覆钢管2。Further improvement on the basis of Embodiment 4, the positioning mold 11 includes a lower clamping mold 111 in a cuboid plate-like structure, the axial direction of the lower clamping mold 111 is perpendicular to the axial direction of the steel pipe 2, and the upper surface of the lower clamping mold 111 has a number of A plurality of lower grooves 112 having the same number as the steel pipe 2, the radial section of the lower grooves 112 has a semicircular structure, and the plurality of lower grooves 112 are evenly spaced along the axial direction of the lower clamping mold 111, and each lower groove The extension direction of 112 runs through the radial direction of the lower mold 111 ; the lower groove 112 is used for half-clad steel pipe 2 .
定位模具11还包括与下合模111适配的上合模113,下合模111通过螺栓可拆卸固定在工作台1上,上合模113的轴向一端与下合模111通过合页铰接连接、轴向另一侧直接活动接触;上合模113下表面开设有与下凹槽112适配的上凹槽114,钢管2间隙配合贯穿上凹槽 114和下凹槽112围成的圆筒形腔室固定。The positioning mold 11 also includes an upper clamping mold 113 adapted to the lower clamping mold 111, the lower clamping mold 111 is detachably fixed on the workbench 1 by bolts, and one axial end of the upper clamping mold 113 is hinged to the lower clamping mold 111 through a hinge Connection, direct movable contact with the other side of the axial direction; the lower surface of the upper clamping mold 113 is provided with an upper groove 114 that is adapted to the lower groove 112, and the steel pipe 2 fits through the circle formed by the upper groove 114 and the lower groove 112 The cylindrical chamber is fixed.
通过下合模111和上合模113配合将钢管2架起、且等间距均匀排布,相邻两根钢管2 之间存在间隙、且相邻两定位模具11之间的钢管2架空状态,便于喷漆沿钢管2周向扩散,均匀涂覆钢管2两侧面的接缝处。且下合模111和上合模113构成定位模具11,以下凹槽112和上凹槽114作为定位件,结构简单,加工方便,制作成本低,简化操作工艺,具有良好的经济效益;此外,下合模111和上合模113配合盖住钢管2,可使钢管2上未喷涂部分不受油漆喷雾污染,必须待第一种颜色喷涂完后,将模具11覆盖处切换盖住钢管2上的已喷涂部分,露出未喷涂部分,重复喷漆操作完成未喷涂部分喷漆作业。一般建筑类脚手架钢管双色尺寸标准为30cm间隔,定位模具的径向宽度尺寸设定为双色尺寸的间隔长度,喷涂后效果可满足标准要求。The steel pipes 2 are set up by the cooperation of the lower clamping mold 111 and the upper clamping mold 113, and the steel pipes 2 are evenly arranged at equal intervals. There is a gap between two adjacent steel pipes 2, and the steel pipes 2 between two adjacent positioning molds 11 are in an overhead state. It is convenient for spray paint to diffuse along the circumferential direction of the steel pipe 2, and evenly coat the seams of both sides of the steel pipe 2. And the lower clamping mold 111 and the upper clamping mold 113 constitute the positioning mold 11, and the lower groove 112 and the upper groove 114 are used as positioning parts, which have simple structure, convenient processing, low manufacturing cost, simplified operation process, and good economic benefits; in addition, The lower clamping mold 111 and the upper clamping mold 113 cooperate to cover the steel pipe 2, so that the unpainted part on the steel pipe 2 will not be polluted by paint spray. After the first color is sprayed, switch the covering part of the mold 11 to cover the steel pipe 2 The sprayed part is exposed to the unpainted part, and the painting operation is repeated to complete the painting operation of the unsprayed part. The two-color size standard of general construction scaffolding steel pipes is 30cm apart, and the radial width of the positioning mold is set to the interval length of the two-color sizes. The effect after spraying can meet the standard requirements.
实施例6Example 6
在实施例5的基础上进一步改进,所述喷漆设备还包括空气压缩机12和喷漆隔膜泵13,喷漆隔膜泵13的输入端与储油漆设备连接、输出端通过导管14与油漆喷枪3的输入端连接;空气压缩机12用于为喷漆隔膜泵13吸料和出料提供动力。通过空气压缩机12和喷漆隔膜泵 13为油漆喷枪3自动供料,利于提高喷漆效率。在工作台1上位于钢管2的轴向两端设有挡板15,挡板15可采用现有的螺钉、铰接等可拆卸连接方式固定在工作台1的两端,尤其在翻动钢管2的过程中,防止钢管2发生轴向位置偏移,影响喷漆美观。Further improvement on the basis of embodiment 5, the painting equipment also includes an air compressor 12 and a paint spraying diaphragm pump 13, the input end of the paint spraying diaphragm pump 13 is connected with the paint storage equipment, the output end passes through the input of the conduit 14 and the paint spray gun 3 End connection; the air compressor 12 is used to provide power for the suction and discharge of the painting diaphragm pump 13. The paint spray gun 3 is automatically fed by the air compressor 12 and the paint spraying diaphragm pump 13, which is beneficial to improve the painting efficiency. Be positioned at the two axial ends of steel pipe 2 on workbench 1 and be provided with baffle plate 15, baffle plate 15 can be fixed on the two ends of workbench 1 by existing detachable connection means such as screw, hinge, especially when turning steel pipe 2 During the process, the axial position of the steel pipe 2 is prevented from shifting, which affects the appearance of the painting.
最后,还可在工作台1的台面上中部、位于钢管2的下方设置油漆收集槽,在喷漆作业完工后进行清场处理或定期清理,不会影响设备运行;另外设备控制部分(如电机)、运转部分(如齿轮、齿条、丝杠、定位模具等)都采用覆盖包裹的方式,避免油漆喷雾污染而影响运行。Finally, a paint collection tank can also be arranged on the middle part of the table top of the workbench 1 and below the steel pipe 2. After the painting operation is completed, the field clearing process or regular cleaning will not affect the operation of the equipment; in addition, the equipment control part (such as the motor), The running parts (such as gears, racks, lead screws, positioning molds, etc.) are covered and wrapped to avoid paint spray pollution and affect the operation.
实施例6提供的新型钢管喷漆设备,具体的实施方式如下:The novel steel pipe painting equipment that embodiment 6 provides, the concrete implementation mode is as follows:
步骤一,将待喷漆的钢管沿工作台径向等间距平行的布置在工作台上的定位模具内;Step 1, arrange the steel pipes to be painted in the positioning mold on the workbench at equal intervals and in parallel along the radial direction of the workbench;
步骤二,通过空气压缩机带动油漆隔膜泵工作,从而将第一种颜色的油漆从喷枪喷出;Step 2, drive the paint diaphragm pump to work through the air compressor, so that the paint of the first color is sprayed out from the spray gun;
步骤三,通过轴向的齿轮齿条运动和径向的滚珠丝杠运动来完成油漆喷枪在钢管平面上方的轴向和径向运动;Step 3, complete the axial and radial movement of the paint spray gun above the steel pipe plane through the axial rack and pinion movement and the radial ball screw movement;
步骤四,当钢管上侧面喷漆结束后,翻动钢管,使钢管朝向工作台侧的钢管部分朝上,继续进行喷漆作业;Step 4, when the painting on the upper side of the steel pipe is completed, flip the steel pipe so that the part of the steel pipe facing the side of the workbench faces up, and continue the painting operation;
步骤五,当对定位模具未覆盖的钢管部分进行喷漆作业结束后,将定位模具覆盖面切换盖住已喷涂部分,露出未喷涂部分,重复以上操作完成第二种颜色喷漆作业。Step 5: After the painting operation is completed on the part of the steel pipe not covered by the positioning mold, switch the covering surface of the positioning mold to cover the sprayed part, exposing the unpainted part, and repeat the above operation to complete the second color painting operation.
以上所述的具体实施方式,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施方式而已,并不用于限定本实用新型的保护范围,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present utility model in detail. Within the protection scope of the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433466A (en) * | 2018-12-26 | 2019-03-08 | 中国核工业二四建设有限公司 | A kind of novel steel tube paint spraying apparatus |
| CN113996459A (en) * | 2020-10-30 | 2022-02-01 | 中冶天工集团有限公司 | Standardized manufacturing device and using method of protective scaffold tube |
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2018
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433466A (en) * | 2018-12-26 | 2019-03-08 | 中国核工业二四建设有限公司 | A kind of novel steel tube paint spraying apparatus |
| CN113996459A (en) * | 2020-10-30 | 2022-02-01 | 中冶天工集团有限公司 | Standardized manufacturing device and using method of protective scaffold tube |
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