CN209663252U - A kind of high-efficiency condensation device of water-reducing agent - Google Patents
A kind of high-efficiency condensation device of water-reducing agent Download PDFInfo
- Publication number
- CN209663252U CN209663252U CN201920317094.3U CN201920317094U CN209663252U CN 209663252 U CN209663252 U CN 209663252U CN 201920317094 U CN201920317094 U CN 201920317094U CN 209663252 U CN209663252 U CN 209663252U
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- Prior art keywords
- reaction kettle
- water
- pipe
- set casing
- condenser
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- 238000009833 condensation Methods 0.000 title claims abstract description 24
- 230000005494 condensation Effects 0.000 title claims abstract description 24
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 20
- 238000006243 chemical reaction Methods 0.000 claims abstract description 70
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000002184 metal Substances 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 239000012530 fluid Substances 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 11
- 238000001816 cooling Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 239000002341 toxic gas Substances 0.000 abstract description 4
- BGOFCVIGEYGEOF-UJPOAAIJSA-N helicin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=CC=C1C=O BGOFCVIGEYGEOF-UJPOAAIJSA-N 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 210000000232 gallbladder Anatomy 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000010959 commercial synthesis reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
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- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model discloses a kind of high-efficiency condensation devices of water-reducing agent, more particularly to water-reducing agent manufacture field, including reaction kettle, the bottom end of the reaction kettle is connected with motor, and the top of reaction kettle is connected with feed pipe, one end of the feed pipe is connected with feed pump, the bottom end of the reaction kettle is connected with discharging pump by discharge nozzle, and the side of reaction kettle is provided with water pump, the liquid feeding end of the water pump is connected with water inlet pipe, one end of the water inlet pipe is plugged in the inside of well, and the outlet end of water inlet pipe is connected with outlet pipe, the outlet pipe is wrapped in the outer wall of reaction kettle, and an end plate of outlet pipe is inserted into the inside of well behind the top of reaction kettle.The utility model extends the service life of reaction kettle, and spiral helicine metal coil pipe is arranged, improves condensation effect, while improving the quality of discharge gas, toxic gas is avoided to pollute ambient enviroment convenient for cooling down to the heat on reaction kettle surface.
Description
Technical field
The utility model relates to water-reducing agent manufacture fields, and more specifically, this is practical to be related to a kind of the efficient cold of water-reducing agent
Solidifying device.
Background technique
During conventional commercial synthesis water-reducing agent, condensed using a condenser or without condenser, due to original
Vigorous reaction heat release or external heating, keep temperature of charge higher, some lower raw material of boiling point are readily volatilized, example between material
Such as synthctic fat race high efficiency water reducing agent, in sulfonation and it is condensed the stage, raw material intense reaction heat release in reaction kettle, therefore, In
It needs to use a kind of condensing unit in process.
Through retrieving, Chinese invention patent discloses a kind of high-efficiency condensation device (the authorization Publication No. of water-reducing agent
CN106237960B), including reaction kettle, the material storing box being connect with reaction kettle and the cooling device being connect with material storing box, cold
But the side of device is additionally provided with filter device, and cooling device includes cooling tank, and cooling tank is made of liner and outer gallbladder, under liner
Side is connect by inlet tube with material storing box, and multiple filter plates stacked on top of each other, the two sides at the top and bottom of liner are equipped in liner
Equipped with outlet tube, the cavity between outlet tube and liner and outer gallbladder is connected to, and multiple phases are equipped in the cavity between liner and outer gallbladder
Mutually parallel and interlaced coldplate, there are gap between two adjacent coldplates, the cooling tank of the condensing unit is direct
It is connect by material storing box with reaction kettle, the water-reducing agent entered in cooling tank first passes around the filter plate in liner, filtering
The cavity entered between liner and outer gallbladder afterwards is cooling by coldplate, and cooling tank realizes water-reducing agent filtering and cooling one
Change, structure is simple, and service efficiency is high.
But above-mentioned apparatus is when in use, since raw material reaction generates higher heat inside reaction kettle, so that reaction kettle table
Face temperature is higher, is not easy to disperse, and for a long time using the service life that can shorten reaction kettle, and condensation effect is bad.
Utility model content
In order to overcome the drawbacks described above of the prior art, the embodiments of the present invention provide a kind of high-efficiency condensation of water-reducing agent
Device cools down convenient for the heat to reaction kettle surface, extends the service life of reaction kettle, and spiral helicine metal dish is arranged
Pipe, improves condensation effect, while improving the quality of discharge gas, and toxic gas is avoided to pollute ambient enviroment.
To achieve the above object, the utility model provides the following technical solutions: a kind of high-efficiency condensation device of water-reducing agent, packet
Including reaction kettle, the bottom end of the reaction kettle is connected with motor, and the top of reaction kettle is connected with feed pipe, and the one of the feed pipe
End is connected with feed pump, and the bottom end of the reaction kettle is connected with discharging pump by discharge nozzle, and the side of reaction kettle is provided with water
Pump, the liquid feeding end of the water pump are connected with water inlet pipe, one end of the water inlet pipe is plugged in the inside of well, and water inlet pipe goes out
Liquid end is connected with outlet pipe, and the outlet pipe is wrapped in the outer wall of reaction kettle, and an end plate of outlet pipe is at the top of reaction kettle
It is inserted into the inside of well afterwards, the bottom position that the outer wall of the reaction kettle is located at outlet pipe is evenly arranged with supporting block, and anti-
The top of kettle is answered to be connected with the first tube body, one end of first tube body is connected with the first condenser, first condenser
Top is connected with the second tube body, and one end of second tube body is connected to the bottom outer wall of the second condenser, second condensation
The bottom end of device and the first condenser is provided with drain pipe, and the outside of the drain pipe is equipped with solenoid valve, second condensation
The top exterior walls of device are connected with metal coil pipe, and one end of the metal coil pipe is connected with set casing, and the bottom of the set casing is set
It is equipped with leakage fluid dram, and the inside of set casing is provided with strainer above leakage fluid dram, the set casing is internally located at strainer
Top ultraviolet radiator is installed, and one end of set casing is provided with gas vent far from the side of metal coil pipe.
In a preferred embodiment, the arc-shaped structure of the supporting block, and supporting block is internally provided with interior spiral shell
Pit is bolted between the supporting block and reaction kettle.
In a preferred embodiment, the outside of the motor is equipped with fixed frame, the bottom of fixed frame and reaction kettle
It is bolted between portion.
In a preferred embodiment, the top junction of the outside and reaction kettle of the feed pipe and the first tube body
It is provided with sealing ring.
In a preferred embodiment, the both ends of the metal coil pipe be plugged in respectively the second condenser top and
The inside of set casing is connected between the set casing and the second condenser by metal coil pipe.
In a preferred embodiment, the strainer is tiltedly mounted on the inner wall of set casing, the outside of the strainer
It is connected with mounting rack, is bolted between mounting rack and the inner wall of set casing.
The technical effect and advantage of the utility model:
1, the utility model is by setting water pump, water inlet pipe, well and outlet pipe, when work, controls water pump operation, well
Internal water flows into outlet pipe by water inlet pipe, and since outlet pipe is wrapped in the outer wall of reaction kettle, and an end plate of outlet pipe exists
It is inserted into the inside of well behind the top of reaction kettle, is actually formed a kind of recirculated water, inside stream of the recirculated water in outlet pipe
It is swapped during dynamic with the heat of reaction kettle outer wall, so that the heat on reaction kettle surface of having taken, extends reaction kettle
Service life;
2, the utility model is by setting metal coil pipe, and the heat generated inside reaction kettle passes through the as water vapor
One condenser and the second condenser are condensed, and vapor is made to become water afterwards to the cold, when remaining vapor passes through metal coil pipe,
Due to metal coil pipe itself structure in the shape of a spiral, and then increase the contact area between vapor and metal coil pipe, improve
Condensation effect;
3, strainer and ultraviolet radiator is arranged by setting set casing, and in the inside of set casing in the utility model, convenient for pair
The vapor that final residue gets off is handled, and is filtered processing by strainer, and vapor is generated in screen surface
Condensation, liquid are discharged from leakage fluid dram, and portion gas is discharged after ultraviolet radiator is sterilized from gas vent, improve discharge gas
Quality, avoid toxic gas pollute ambient enviroment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of metal coil pipe in the utility model.
Fig. 3 is the schematic diagram of internal structure of set casing in the utility model.
Fig. 4 is the structural schematic diagram of supporting block in the utility model.
Appended drawing reference are as follows: 1 reaction kettle, 2 motors, 3 feed pipes, 4 feed pumps, 5 discharging pumps, 6 water pumps, 7 water inlet pipes, 8 wells,
9 outlet pipes, 10 supporting blocks, 11 first tube bodies, 12 first condensers, 13 second tube bodies, 14 second condensers, 15 drain pipes, 16
Solenoid valve, 17 metal coil pipes, 18 set casings, 19 leakage fluid drams, 20 strainers, 21 ultraviolet radiator, 22 gas vents.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The utility model provides a kind of high-efficiency condensation device of water-reducing agent as shown in Figs 1-4, including reaction kettle 1, institute
The bottom end for stating reaction kettle 1 is connected with motor 2, and the top of reaction kettle 1 is connected with feed pipe 3, one end connection of the feed pipe 3
There is feed pump 4, the bottom end of the reaction kettle 1 is connected with discharging pump 5 by discharge nozzle, and the side of reaction kettle 1 is provided with water pump
6, the liquid feeding end of the water pump 6 is connected with water inlet pipe 7, and one end of the water inlet pipe 7 is plugged in the inside of well 8, and water inlet pipe 7
Outlet end be connected with outlet pipe 9, the outlet pipe 9 is wrapped in the outer wall of reaction kettle 1, and an end plate of outlet pipe 9 is reacting
The inside of well 8 is inserted into behind the top of kettle 1, the bottom position that the outer wall of the reaction kettle 1 is located at outlet pipe 9 is evenly arranged with
Supporting block 10, and the top of reaction kettle 1 is connected with the first tube body 11, one end of first tube body 11 is connected with the first condenser
12, the top of first condenser 12 is connected with the second tube body 13, and one end of second tube body 13 is connected to the second condensation
The bottom end of the bottom outer wall of device 14, second condenser 14 and the first condenser 12 is provided with drain pipe 15, the drain
The outside of pipe 15 is equipped with solenoid valve 16, and the top exterior walls of second condenser 14 are connected with metal coil pipe 17, the metal
One end of coil pipe 17 is connected with set casing 18, and the bottom of the set casing 18 is provided with leakage fluid dram 19, and the inside of set casing 18
Top close to leakage fluid dram 19 is provided with strainer 20, and the top for being internally located at strainer 20 of the set casing 18 is equipped with ultraviolet light
Lamp 21, and one end of set casing 18 is provided with gas vent 22 far from the side of metal coil pipe 17.
Further, the arc-shaped structure of the supporting block 10, and supporting block 10 is internally provided with internal thread hole, the branch
It is bolted between bracer 10 and reaction kettle 1, easy to support piece 10 of installation is fixed.
Further, the outside of the motor 2 is equipped with fixed frame, passes through spiral shell between fixed frame and the bottom of reaction kettle 1
It tethers and connects, the installation convenient for motor 2 is fixed.
Further, the outside of the feed pipe 3 and the first tube body 11 and the top junction of reaction kettle 1 are provided with close
Seal, convenient for improving the sealing performance of condensing unit.
Further, the both ends of the metal coil pipe 17 are plugged in top and the set casing 18 of second condenser 14 respectively
Inside is connected between the set casing 18 and the second condenser 14 by metal coil pipe 17, convenient for improving condensation effect.
Further, the strainer 20 is tiltedly mounted on the inner wall of set casing 18, and the strainer 20 is externally connected to peace
It shelves, is bolted between mounting rack and the inner wall of set casing 18, convenient for the installation of strainer 20 and ultraviolet radiator 21.
Utility model works principle:
Referring to Figure of description 1 and attached drawing 4, the utility model at work, due to acutely anti-between the inside raw material of reaction kettle 1
Heat release is answered, keeps temperature in reaction process higher, the skin temperature of reaction kettle 1 increases, by the way that water pump 6, water inlet pipe 7, well 8 is arranged
With outlet pipe 9, when work, control water pump 6 is run, and the water inside well 8 is by the inflow outlet pipe 9 of water inlet pipe 7, due to outlet pipe
9 are wrapped in the outer wall of reaction kettle 1, and an end plate of outlet pipe 9 is inserted into the inside of well 8 behind the top of reaction kettle 1, actually
It is formed a kind of recirculated water, heat of the recirculated water during internal flow of outlet pipe 9 with 1 outer wall of reaction kettle is handed over
It changes, thus the heat on 1 surface of reaction kettle of having taken;
Further, referring to Figure of description 1-2, by being arranged metal coil pipe 17, the heat generated inside reaction kettle 1 with
The form of vapor is condensed by the first condenser 12 and the second condenser 14, and vapor is made to become water afterwards to the cold, remaining
Vapor pass through metal coil pipe 17 when, due to metal coil pipe 17 itself structure in the shape of a spiral, and then increase vapor with
Contact area between metal coil pipe 17 improves condensation effect;
Further, it referring to Figure of description 1 and attached drawing 3, by the way that set casing 18 is arranged, and is set in the inside of set casing 18
Strainer 20 and ultraviolet radiator 21 are set, convenient for handling the vapor that final residue gets off, place is filtered by strainer 20
Reason, and vapor is made to generate condensation on 20 surface of strainer, liquid is discharged from leakage fluid dram 19, and portion gas is through ultraviolet radiator
It is discharged after 21 sterilizations from gas vent 22, improves the quality of discharge gas, toxic gas is avoided to pollute ambient enviroment.
The several points that should finally illustrate are: firstly, in the description of the present application, it should be noted that unless otherwise prescribed and
It limits, term " installation ", " connected ", " connection " shall be understood in a broad sense, can be mechanical connection or electrical connection, be also possible to two
Connection inside element, can be directly connected, and "upper", "lower", "left", "right" etc. are only used for indicating relative positional relationship, when
The absolute position for being described object changes, then relative positional relationship may change;
Secondly: the utility model discloses in embodiment attached drawing, relates only to the structure being related to the embodiment of the present disclosure,
His structure, which can refer to, to be commonly designed, and under not conflict situations, the utility model the same embodiment and different embodiments can be mutual
Combination;
Last: the above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, all
Within the spirit and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in practical
Within novel protection scope.
Claims (6)
1. a kind of high-efficiency condensation device of water-reducing agent, including reaction kettle (1), it is characterised in that: the bottom end of the reaction kettle (1) connects
It is connected to motor (2), and the top of reaction kettle (1) is connected with feed pipe (3), one end of the feed pipe (3) is connected with feed pump
(4), the bottom end of the reaction kettle (1) is connected with discharging pump (5) by discharge nozzle, and the side of reaction kettle (1) is provided with water pump
(6), the liquid feeding end of the water pump (6) is connected with water inlet pipe (7), and one end of the water inlet pipe (7) is plugged in the interior of well (8)
Portion, and the outlet end of water inlet pipe (7) is connected with outlet pipe (9), the outlet pipe (9) is wrapped in the outer wall of reaction kettle (1), and goes out
One end plate of water pipe (9) is inserted into the inside of well (8) behind the top of reaction kettle (1), and the outer wall of the reaction kettle (1) is located at
The bottom position of water pipe (9) is evenly arranged with supporting block (10), and the top of reaction kettle (1) is connected with the first tube body (11),
One end of first tube body (11) is connected with the first condenser (12), is connected with second at the top of first condenser (12)
One end of tube body (13), second tube body (13) is connected to the bottom outer wall of the second condenser (14), second condenser
(14) it is provided with drain pipe (15) with the bottom end of the first condenser (12), the outside of the drain pipe (15) is equipped with solenoid valve
(16), the top exterior walls of second condenser (14) are connected with metal coil pipe (17), and one end of the metal coil pipe (17) connects
It is connected to set casing (18), the bottom of the set casing (18) is provided with leakage fluid dram (19), and the inside of set casing (18) is close to row
It is provided with above liquid mouth (19) strainer (20), being internally located above strainer (20) of the set casing (18) is equipped with ultraviolet
Line lamp (21), and one end of set casing (18) is provided with gas vent (22) far from the side of metal coil pipe (17).
2. a kind of high-efficiency condensation device of water-reducing agent according to claim 1, it is characterised in that: the supporting block (10) is in
Arcuate structure, and supporting block (10) is internally provided with internal thread hole, passes through spiral shell between the supporting block (10) and reaction kettle (1)
It tethers and connects.
3. a kind of high-efficiency condensation device of water-reducing agent according to claim 1, it is characterised in that: outside the motor (2)
Portion is equipped with fixed frame, is bolted between fixed frame and the bottom of reaction kettle (1).
4. a kind of high-efficiency condensation device of water-reducing agent according to claim 1, it is characterised in that: the feed pipe (3) and
The outside of first tube body (11) and the top junction of reaction kettle (1) are provided with sealing ring.
5. a kind of high-efficiency condensation device of water-reducing agent according to claim 1, it is characterised in that: the metal coil pipe (17)
Both ends be plugged in the top of the second condenser (14) and the inside of set casing (18) respectively, the set casing (18) and second cold
It is connected between condenser (14) by metal coil pipe (17).
6. a kind of high-efficiency condensation device of water-reducing agent according to claim 1, it is characterised in that: strainer (20) inclination
It is mounted on the inner wall of set casing (18), the strainer (20) is externally connected to mounting rack, and mounting rack is interior with set casing (18)
It is bolted between wall.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920317094.3U CN209663252U (en) | 2019-03-13 | 2019-03-13 | A kind of high-efficiency condensation device of water-reducing agent |
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CN201920317094.3U CN209663252U (en) | 2019-03-13 | 2019-03-13 | A kind of high-efficiency condensation device of water-reducing agent |
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CN209663252U true CN209663252U (en) | 2019-11-22 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113976066A (en) * | 2021-10-20 | 2022-01-28 | 杭州三隆新材料有限公司 | Preparation system and method for improving heteropoly acid reaction activity |
-
2019
- 2019-03-13 CN CN201920317094.3U patent/CN209663252U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113976066A (en) * | 2021-10-20 | 2022-01-28 | 杭州三隆新材料有限公司 | Preparation system and method for improving heteropoly acid reaction activity |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191122 |
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CF01 | Termination of patent right due to non-payment of annual fee |