CN209641490U - A kind of single frame and stereo amorphous alloy wound iron core of stereo amorphous alloy wound iron core - Google Patents

A kind of single frame and stereo amorphous alloy wound iron core of stereo amorphous alloy wound iron core Download PDF

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Publication number
CN209641490U
CN209641490U CN201920461015.6U CN201920461015U CN209641490U CN 209641490 U CN209641490 U CN 209641490U CN 201920461015 U CN201920461015 U CN 201920461015U CN 209641490 U CN209641490 U CN 209641490U
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China
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single frame
line
iron core
amorphous alloy
wound iron
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CN201920461015.6U
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Chinese (zh)
Inventor
李庆华
庞靖
袁粼
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Qingdao Yunlu Advanced Materials Technology Co Ltd
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Qingdao Yunlu Advanced Materials Technology Co Ltd
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Abstract

The utility model discloses a kind of single frame of stereo amorphous alloy wound iron core and stereo amorphous alloy wound iron cores, the single frame includes as amorphous material strip single frame matrix made of center line winding, it further include the elastic glue-line that coating is solidificated on the single frame matrix surface, the elasticity glue-line includes multiple Jiao Qu, each Jiao Qu is spaced apart from each other arrangement, and the area coverage of the elastic glue-line is not less than the 40% of the single frame surface of the base body.So set, can it is subsequent single frame split is assembled into three-dimensional winding iron core during, buffer external stress suffered by single frame matrix and so as to reduce three-dimensional winding iron core to the sensibility of stress promote the magnetic property of three-dimensional winding iron core.

Description

A kind of single frame and stereo amorphous alloy wound iron core of stereo amorphous alloy wound iron core
Technical field
The utility model relates to the core technology field of transformer, more particularly to a kind of stereo amorphous alloy wound iron core and Its single frame.
Background technique
Stereo amorphous alloy wound iron core is a kind of iron core of typical production transformer, including multiple around being vertically arranged (generally three) single frame.The vertical frame of each single frame is bonded the stem to be formed for coiling while with the vertical frame of each single frame.
Stereo amorphous alloy wound iron core has the advantages that structurally reasonable, anti-sudden short circuit is good, manufacturing cost is low etc., still, It is influenced by amorphous material strip self character, there is it to stress sensitive disadvantage.
Currently, to have become three-dimensional winding iron core manufacturer common for the stress sensitivity for how reducing amorphous three-dimensional winding iron core The problem faced.
Utility model content
In order to reduce the stress sensitivity of amorphous three-dimensional winding iron core, the utility model provides a kind of stereo amorphous alloy wound iron The single frame of core, the single frame include as amorphous material strip single frame matrix made of center line winding, further include that coating is solidificated in institute The elastic glue-line on single frame matrix surface is stated, the elasticity glue-line includes multiple Jiao Qu, and each Jiao Qu is spaced apart from each other arrangement, and The area coverage of the elasticity glue-line is not less than the 40% of the single frame surface of the base body.
So set, can it is subsequent single frame split is assembled into three-dimensional winding iron core during, buffer single frame matrix suffered by External stress promote the magnetic property of three-dimensional winding iron core so as to reduce three-dimensional winding iron core to the sensibility of stress.
Single frame as described above, the cross section on the frame side of the single frame matrix are approximately semicircle, semicircular curl institute Surface be front, surface where semicircular straight flange is the back side, the elasticity glue-line include coating be solidificated in it is described just The second elastic glue-line that the first elastic glue-line and coating on face are solidificated on the back side.
Single frame as described above, the described first elastic glue-line and the second elastic glue-line, the two respectively include multiple surround The cushion rubber of the center line, each cushion rubber of each is along the direction arranged for interval perpendicular to the center line.
Single frame as described above, the described first elastic glue-line and the second elastic glue-line, the two respectively includes multiple from institute The inner ring for stating single frame matrix extends to the adhesive tape of outer ring, and each adhesive tape of each is along the direction interval cloth around the center line It sets.
Single frame as described above, the described first elastic glue-line and the second elastic glue-line, the two also respectively includes a ring Around the cushion rubber of the center line, the cushion rubber of each connects with the inner end of its each adhesive tape.
Single frame as described above, the single frame matrix are the rectangular box that four frame angles are fillet, the single frame matrix Front and back respectively have that there are four the fan-shaped regions of the corresponding frame angle;Described first elastic glue-line and second elastic gum Layer, the two respectively include at least two fan-shaped films, and each fan-shaped film, which is respectively coated, to be solidificated on a fan-shaped region And the corresponding fan-shaped region is completely covered.
Single frame as described above, the described first elastic glue-line and the second elastic glue-line, the two also respectively includes a ring Around the cushion rubber of the center line, the cushion rubber of each connects with the inner end of its each fan-shaped film.
The material of single frame as described above, the elasticity glue-line is the elastic gum that elastomer is capable of forming after solidifying, described The range of viscosities of elastic gum are as follows:≤300Pa.s, thermal expansion coefficient range are as follows: > 3ppm/ DEG C, shear strength range are as follows: >= 0.2Mpa, temperature resistant range are 80 DEG C of >.
Single frame as described above, the elastic gum be epoxy glue, silica gel, polyurethane, ethyl acetate, rubber adhesive, Hot melt adhesive, end-silicane-group are one of polymer-modified.
In addition, the utility model also provides a kind of stereo amorphous alloy wound iron core, including the identical single frame of three structures, institute Stating single frame is single frame described in any of the above embodiments, and three single frames, which are surround, to be vertically arranged, and the vertical frame of each single frame The stem to be formed for coiling is bonded while with the vertical frame of the adjacent single frame.
Since single frame has above-mentioned technique effect, thus include the single frame stereo amorphous alloy wound iron core also have it is identical Technical effect, be not repeated to discuss herein.
Detailed description of the invention
Fig. 1 is a kind of perspective view of specific embodiment of single frame of stereo amorphous alloy wound iron core provided by the utility model;
Fig. 2 is cross-sectional view of the single frame in the case where overlooking visual angle in Fig. 1;
Fig. 3 is the main view of the first specific embodiment of elastic glue-line of single frame;
Fig. 4 is the main view of the second specific embodiment of elastic glue-line of single frame;
Fig. 5 is the main view of the elastic glue-line third specific embodiment of single frame;
Fig. 6 is a kind of perspective view of specific embodiment of stereo amorphous alloy wound iron core provided by the utility model.
The reference numerals are as follows into Fig. 6 by Fig. 1:
1 single frame;
11 single frame matrixes, 12 elastic glue-lines, 121a/121b/121c cushion rubber, 122 adhesive tape, 123 films, 13 inner support frames;
2 stereo amorphous alloy wound iron cores, 21 stems.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution of the utility model, with reference to the accompanying drawing The technical solution of the utility model is described in further detail with specific embodiment.
Fig. 1 to Fig. 2 is please referred to, Fig. 1 is that the single frame of stereo amorphous alloy wound iron core provided by the utility model is a kind of specific The perspective view of embodiment;Fig. 2 is cross-sectional view of the single frame in the case where overlooking visual angle in Fig. 1.
In the embodiment, single frame 1 includes single frame matrix 11, coats the elastic glue-line being solidificated on 11 surface of single frame matrix 12 and the inner support frame 13 that is supported on inside single frame matrix 11.
Wherein, elastic glue-line 12 includes multiple Jiao Qu, and each Jiao Qu is spaced apart from each other arrangement, and the area coverage of elastic glue-line 12 Not less than the 40% of 11 surface area of single frame matrix.
Wherein, single frame matrix 11 is continuously to be wound from inside to outside by the amorphous material strip of multistage different in width around center line , the multistage frame structure of global approximation rectangle.Amorphous material strips at different levels can be rectangle amorphous material strip, be also possible to trapezoidal amorphous Material strip.
When winding, thickness needed for winder special first makes 1 grade of amorphous material strip wind the 1st grade in the periphery of inner support frame 13 Degree, thickness needed for then making 2 grades of amorphous material strips wind the 2nd grade the 1st grade of periphery again have successively been wound according to same method Other required thickness at different levels.
After the completion of winding, single frame matrix 11 and inner support frame 13 are placed in annealing furnace and are annealed, to eliminate internal stress. By the way that inner support frame 13 is arranged, on the one hand can reduce in winding process and in annealing process amorphous material strip deformation rate, On the other hand, single frame structural strength with higher can be made.Certainly, in specific implementation, inner support frame 13 can also be not provided with.
Specifically, the thickness of every grade of the sum of series by reasonably selecting single frame matrix 11, can control the list being wound into The cross-sectional shape on the frame side of frame matrix 11.Preferably, the series range of single frame matrix 11 are as follows: 7 grades -25 grades, to form cross Cross sectional shape is approximately semicircular frame side.
In the embodiment, as shown in Fig. 2, the cross-sectional shape on the frame side of single frame matrix 11 is approximately semicircle, also, partly In a certain angle between circular straight flange and center line, which is specifically as follows 30 °, so set, subsequent assemble single frame 1 When at three-dimensional winding iron core, the frame side of each single frame 1 can fit together well, to form the approximate circle stem in cross section. (hereafter for ease of description, the surface where semicircular curl to be known as to the front of single frame matrix 11, where semicircular straight flange Surface be known as the back side of single frame matrix 11.)
After the completion of annealing, it is spaced gluing on the front of single frame matrix 11, multiple Jiao Qu is formed, is formed after each Jiao Qu solidification First elastic glue-line.Meanwhile it also being spaced gluing on the back side of single frame matrix 11, form multiple Jiao Qu, shape after each Jiao Qu solidification At the second elastic glue-line.
Specifically, the material of elastic glue-line is the elastic gum for being capable of forming elastomer after solidifying, the range of viscosities of elastic gum Are as follows:≤300Pa.s, thermal expansion coefficient range are as follows: > 3ppm/ DEG C, shear strength range are as follows: >=0.2Mpa, temperature resistant range > 80℃.Elastic gum is specifically as follows epoxy glue, silica gel, polyurethane, ethyl acetate, rubber adhesive, hot melt adhesive, end-silicane-group It is one of polymer-modified.
Specifically, can be smeared when gluing with room temperature also to be smeared in heating.It, can be with room temperature air dry cure when solidification It can also be heating and curing.Also, it is different to smear direction, and the structure of the elastic glue-line 12 of formation is also different.Fig. 3, Fig. 4 and Fig. 5 show The elastic glue-line of three kinds of different structures is gone out.
In Fig. 3, the first elastic glue-line includes multiple cushion rubber 121a around center line, and each cushion rubber 121a is along perpendicular to volume Around the direction arranged for interval of center line.Second elastic glue-line (invisible in figure) also includes multiple cushion rubbers around center line 121a, each cushion rubber 121a are also along the direction arranged for interval perpendicular to winding center line.Specifically, cushion rubber 121a be approximately along What the coiling direction gluing of amorphous material strip was formed.
In Fig. 4, the first elastic glue-line includes the adhesive tape 122 that multiple inner rings from single frame matrix 11 extend to outer ring, each Adhesive tape 122 is along the direction arranged for interval around center line.Second elastic glue-line (invisible in figure) also includes multiple from single frame base The inner ring of body 11 extends to the adhesive tape 122 of outer ring, and each adhesive tape 122 is also along the direction arranged for interval around center line.It is specific next It says, adhesive tape 122 is formed approximately perpendicular to the coiling direction gluing of amorphous material strip.
In Fig. 4, the first elastic glue-line further includes a cushion rubber 121b, each adhesive tape of the elastic glue-line of cushion rubber 121b and first 122 inner end connects.Second elastic glue-line (invisible in figure) also includes a cushion rubber 121b, cushion rubber 121b and the second bullet The inner end of each adhesive tape 122 of property glue-line connects.Specifically, cushion rubber 121b is the coiling direction gluing shape approximately along amorphous material strip At.
In Fig. 5, four frame angles of single frame matrix 11 are fillet, and there are four corresponding frame angles for the front tool of single frame matrix 11 Fan-shaped region S, the back side of single frame matrix 11 also have that there are four the fan-shaped region S of corresponding frame angle.In Fig. 5, the first elastic glue-line packet Two fan-shaped films 123 are included, is respectively coated and is solidificated on positive two fan-shaped regions and is completely covered the two fan-shaped regions, The two preferred fan-shaped coatings of film 123 are solidificated on two fan-shaped regions being arranged diagonal.Second elastic glue-line is (in figure It is invisible) also include two fan-shaped films 123, be respectively coated on two fan-shaped regions solidified overleaf and be completely covered this two A fan-shaped region, the two preferred fan-shaped coatings of film 123 are solidificated on two fan-shaped regions being arranged diagonal.It needs Bright, the first elastic glue-line and the second elastic glue-line can also respectively include three or four fan-shaped films 123.Specifically, Fan-shaped film 123 is formed by filling glue on corresponding fan-shaped region.
In Fig. 5, the first elastic glue-line further includes a cushion rubber 121c, each sector of the elastic glue-line of cushion rubber 121c and first The inner end of film 123 connects.Second elastic glue-line (invisible in figure) also includes a cushion rubber 121c, cushion rubber 121c and second The inner end of each fan-shaped film 123 of elastic glue-line connects.Specifically, cushion rubber 121c is the coiling direction approximately along amorphous material strip What gluing was formed.
In addition, the utility model also provides a kind of stereo amorphous alloy wound iron core.Referring to FIG. 6, Fig. 6 is the utility model The perspective view of the stereo amorphous alloy wound iron core of offer.
As shown, the stereo amorphous alloy wound iron core 2 includes three above-mentioned single frames, the structure of three single frames is identical.Three A single frame 1 around being vertically arranged, and the vertical frame of each single frame 1 be bonded while with the vertical frame of adjacent single frame 1 to be formed for around The stem 21 of line.The stereo amorphous alloy wound iron core 2 forms three stems 21, three arrangements in equilateral triangle of stem 21 altogether.
A kind of stereo amorphous alloy wound iron core provided by the utility model and its single frame are described in detail above. Specific case used herein is expounded the principles of the present invention and embodiment, and the explanation of above embodiments is only It is the method and its core concept for being used to help understand the utility model.It should be pointed out that for the ordinary skill of the art For personnel, without departing from the principle of this utility model, several improvements and modifications can be made to this utility model, Modifications and modifications also fall within the protection scope of the claims of the utility model.

Claims (10)

1. a kind of single frame of stereo amorphous alloy wound iron core, which is characterized in that the single frame (1) includes by amorphous material strip around center Coil of wire single frame matrix (11) made of further include the elastic glue-line that coating is solidificated on single frame matrix (11) surface (12), the elastic glue-line (12) includes multiple Jiao Qu, and each Jiao Qu is spaced apart from each other arrangement, and the elasticity glue-line (12) Area coverage is not less than the 40% of single frame matrix (11) surface area.
2. the single frame of stereo amorphous alloy wound iron core according to claim 1, which is characterized in that the single frame matrix (11) Frame side cross section be approximately it is semicircle, the surface where semicircular curl is front, the table where semicircular straight flange Face is the back side, and the elasticity glue-line (12) includes that the first elastic glue-line that coating is solidificated on the front and coating are solidificated in institute State the second elastic glue-line on the back side.
3. the single frame of stereo amorphous alloy wound iron core according to claim 2, which is characterized in that the described first elastic glue-line With the described second elastic glue-line, the two respectively includes multiple cushion rubbers around the center line, and each cushion rubber of each is along vertical In the direction arranged for interval of the center line.
4. the single frame of stereo amorphous alloy wound iron core according to claim 2, which is characterized in that the described first elastic glue-line With the described second elastic glue-line, the two respectively includes the adhesive tape that multiple inner rings from the single frame matrix (11) extend to outer ring (122), each adhesive tape (122) of each is along the direction arranged for interval around the center line.
5. the single frame of stereo amorphous alloy wound iron core according to claim 4, which is characterized in that the described first elastic glue-line With the described second elastic glue-line, the two also respectively includes a cushion rubber around the center line, and the cushion rubber of each is each with it The inner end of the adhesive tape (122) connects.
6. the single frame of stereo amorphous alloy wound iron core according to claim 2, which is characterized in that the single frame matrix (11) It is the rectangular box that four frame angles are fillet, the front and back of the single frame matrix (11) respectively has that there are four the corresponding frames The fan-shaped region (S) at angle;Described first elastic glue-line and the second elastic glue-line, the two respectively include at least two fan-shaped films (123), each fan-shaped film (123), which is respectively coated, is solidificated on a fan-shaped region (S) and is completely covered accordingly The fan-shaped region (S).
7. the single frame of stereo amorphous alloy wound iron core according to claim 6, which is characterized in that the described first elastic glue-line With the described second elastic glue-line, the two also respectively includes a cushion rubber around the center line, and the cushion rubber of each is each with it The inner end of the sector film (123) connects.
8. the single frame of stereo amorphous alloy wound iron core according to claim 1-7, which is characterized in that the elasticity The material of glue-line (12) is the elastic gum that elastomer is capable of forming after solidifying, the range of viscosities of the elastic gum are as follows:≤ 300Pa.s, thermal expansion coefficient range are as follows: > 3ppm/ DEG C, shear strength range are as follows: >=0.2Mpa, temperature resistant range are 80 DEG C of >.
9. the single frame of stereo amorphous alloy wound iron core according to claim 8, which is characterized in that the elastic gum is epoxy Glue, silica gel, polyurethane, ethyl acetate, rubber adhesive, hot melt adhesive, end-silicane-group are one of polymer-modified.
10. a kind of stereo amorphous alloy wound iron core, which is characterized in that the stereo amorphous alloy wound iron core (2) includes three knots The identical single frame of structure, the single frame be the described in any item stereo amorphous alloy wound iron cores of claim 1-9 single frame (1), three A single frame (1) is around being vertically arranged, and the vertical frame side of each single frame (1) and the adjacent single frame (1) is vertical Frame side is bonded the stem (21) to be formed for coiling.
CN201920461015.6U 2019-04-04 2019-04-04 A kind of single frame and stereo amorphous alloy wound iron core of stereo amorphous alloy wound iron core Withdrawn - After Issue CN209641490U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109801777A (en) * 2019-04-04 2019-05-24 青岛云路先进材料技术股份有限公司 A kind of stereo amorphous alloy wound iron core and its single frame

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109801777A (en) * 2019-04-04 2019-05-24 青岛云路先进材料技术股份有限公司 A kind of stereo amorphous alloy wound iron core and its single frame
CN109801777B (en) * 2019-04-04 2024-04-30 青岛云路先进材料技术股份有限公司 Three-dimensional iron core of rolling up of amorphous alloy and single frame thereof

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