CN206849633U - A kind of annular is vertical around inductor - Google Patents
A kind of annular is vertical around inductor Download PDFInfo
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- CN206849633U CN206849633U CN201720563980.5U CN201720563980U CN206849633U CN 206849633 U CN206849633 U CN 206849633U CN 201720563980 U CN201720563980 U CN 201720563980U CN 206849633 U CN206849633 U CN 206849633U
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Abstract
It is vertical around inductor, including toroidal cores and vertical coiling the utility model discloses a kind of annular；The vertical coiling be with flat conductor around the toroidal cores it is vertical around into coil；The toroidal cores are combined by bulk magnetic core section and fritter magnetic core section, and the ratio between the inner arc arc length A of the bulk magnetic core section and inner arc arc length a of the fritter magnetic core section is more than 3, i.e. A:a>3:1.The utility model is simple in construction, and core material thickness loss is few, avoids assembling dislocation or situation about being collapsed to inner side assembling, and assembling precisely, conveniently, saves substantial amounts of human resources；Substantially reduce the wire effect that cut surface (bonding plane) normal direction is born to make a concerted effort, ensure that the adhesive strength and reliability of magnetic core, magnetic core utilization rate is high, and leakage field is few, and eddy-current loss is low, has saved a large amount of energy consumptions, has reduced production cost.
Description
Technical field
The present invention relates to inductance component technical field, more particularly to a kind of annular are vertical around inductor and its manufacturer
Method.
Background technology
The vertical structure around inductor of annular, be by the loop wire magnetic core cut with stand around quad flat coil assemble.
As shown in figure 1, symmetrical cutting of the toroidal core by instruments such as high speed grinding wheels, magnet ring is cut into the magnetic core 1 of two pieces of semicircular rings, so
The flat copper wire shown in Fig. 2 is stood afterwards and founds coiling 2 around squarely, according to the assembling mode shown in Fig. 2, two halves magnetic core
Insert flat wire to stand inside coiling, then apply bonded adhesives on the cut surface of magnetic core, magnet ring is bonded, form inductance
Device 3.
The core material and copper cash that this inductor is used with it are the most economical, good heat dissipation effect, the parasitism of inductance coil
Electric capacity is small, electromagnetic compatibility effect is good in circuit application, and is favored deeply by Power Engineer.
However, the inductance element that structure as using is assembled into, is inevitably present following problem：
1) to reduce processing cost, cutting technique generally carries out mill using high speed grinding wheel piece and cuts, because grinding wheel thickness compared with
Greatly, the size penalty of core material is big after cutting, and when two halves are spelled back into a magnet ring, actual upper magnetic ring has not been circle,
Do not cause singly the loss of permeability magnetic material to cause the change of inductance value, more diminish because the change of magnet ring size is flat, cause in annular cavity
The wire number of turn being discharged into declines, it is difficult to obtains bigger inductance value；
2) during grinding wheel high speed circumgyration incision, because emery wheel rotates control reason and cutting feeding depth not
Together, easily occur grinding wheel shake so that the cut surface of two halves magnetic core can not keeping parallelism, cause two halves cut after magnetic
After core combination, occur V-type gap 4 as shown in Figure 3, such V-type gap 4, not only easily making magnetic circuit produce serious leakage field
Phenomenon, causes the change of inductance value, and forms the eddy-current loss and electromagnetic compatibility problem of periphery copper cash, can also have a strong impact on magnetic core
Adhesive strength, cause be bonded quality problem；
3) coil assembled using the method for semicircle cutting, each wire are bent to the shape of circular magnetic core by force
Arrangement, wire is around the arrangement crimp of magnetic core arcuation, so that each circle of wire is outwardly formed such as Fig. 4 and Fig. 5 institutes by the center of circle
The pressure along wire to magnetic core inwall shown, these pressure act on along arrangements of conductors direction, notice that force direction is different,
But as shown in Figure 4 and Figure 5, these wire active forces 5 be broken down into horizontal and vertical directions wire effect make a concerted effort 6,
The wire effect of wherein horizontal direction makes a concerted effort 6, acts on toroidal core, as long as magnetic core array intensity is enough, then these active forces
Offset each other, the effect of horizontal direction wire makes a concerted effort 6 to be zero, but the active force of vertical direction is then all acted on cut surface.
And two halves magnetic core is integral by bonding, so the high intensity formd on bonding plane from inside to outside is made a concerted effort, these wires are made
With 6 permanent actions with joint efforts on bonding plane, form this semicircle cutting mode inductor to adhesive strength reliability most
For fatal creep rupture power.
4) in addition to above-described problem, the annular formed using the magnetic core of semicircle cutting is vertical around inductor, also a protrusion
The shortcomings that fatal, it is exactly in the presence of coil elastic force, easily occurs assembling dislocation between two halves magnetic core, inductance assembling is very tired
It is difficult；Even if moreover, assembling bonding after, in order to bonded adhesives baking and curing, it is also necessary to using dry tool two halves magnetic core is kept
The fixed drying of extruding, the substantial amounts of production cost for producing tool and improving such inductor.
The content of the invention
The present invention is directed to disadvantages mentioned above of the prior art, there is provided a kind of annular is vertical around inductor.
A kind of annular is vertical around inductor, including toroidal cores and vertical coiling；The vertical coiling is led with flat
Line around the toroidal cores it is vertical around into coil；The toroidal cores are by bulk magnetic core section and fritter magnetic core section group
Conjunction forms, and the ratio between the inner arc arc length A of the bulk magnetic core section and inner arc arc length a of the fritter magnetic core section is more than 3,
That is A:a>3:1.
Preferably, the ratio between the outer arc arc length b of the fritter magnetic core section and inner arc arc length a of fritter magnetic core section is big
In 1.2, i.e. b:a>1.2:1.
Preferably, the minimum spacing h between two cut surfaces of the bulk magnetic core section is more than the flat of the vertical coiling
The width W of flat wire.
Preferably, the vertical coiling be with flat conductor around the toroidal cores it is vertical around into single coil.
Preferably, the vertical coiling be with flat conductor around the toroidal cores it is vertical around into a plurality of coils
The single winding to be formed by connecting and/or being connected in parallel.
Preferably, the vertical coiling be with flat conductor around the toroidal cores it is vertical around into a plurality of coils
A plurality of windings of composition.
The present invention also provides a kind of annular the vertical manufacture method around inductor, and the annular is vertical to include circle around inductor
Toroidal core and vertical coiling；The vertical coiling be with flat conductor around the toroidal cores it is vertical around into coil；
The manufacture method comprises the following steps：
The toroidal cores are cut, the toroidal cores are cut into a bulk magnetic core section and a fritter magnetic core
The ratio between section, the inner arc arc length A of the bulk magnetic core section and inner arc arc length a of the fritter magnetic core section is more than 3, i.e. A:
a>3:1；
The vertical coiling is inserted in the bulk magnetic core section, then the fritter magnetic core section is inserted into the bulk magnetic core
The indentation, there of section, it is fixed by applying bonded adhesives in cut surface, it is vertical around inductor forms the annular.
Preferably, the cutting of the toroidal cores is cut using line of the diameter less than 0.5mm.
Preferably, the ratio between the outer arc arc length b of the fritter magnetic core section and inner arc arc length a of fritter magnetic core section is big
In 1.2, i.e. b:a>1.2:1.
Preferably, the minimum spacing h between two cut surfaces of the bulk magnetic core section is more than the flat of the vertical coiling
The width W of flat wire.
Invention additionally discloses a kind of inductor, its be the foregoing annular for having several materials identical and/or different it is vertical around
Inductor is formed side by side.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention is simple in construction, and core material thickness loss is few,
Assembling dislocation or situation about being collapsed to inner side assembling are avoided, assembling precisely, conveniently, saves substantial amounts of human resources；Subtract significantly
The wire effect that small cut surface (bonding plane) normal direction is born is made a concerted effort, and ensure that the adhesive strength and reliability of magnetic core,
Magnetic core utilization rate is high, and leakage field is few, and eddy-current loss is low, has saved a large amount of energy consumptions, has reduced production cost.
Brief description of the drawings
Fig. 1 is the splicing schematic diagram of the vertical two semicircular ring magnetic cores around inductor of annular in the prior art；
Fig. 2 is the assembling schematic diagram that annular stands around inductor in the prior art；
Fig. 3 be in the prior art toroidal core because cut shake caused by V-type gap schematic diagram after magnet ring assembly；
Fig. 4 is that annular founds the force diagram formed after the coil bending of inductor to magnetic core inwall in the prior art
One of；
Fig. 5 is that annular founds the force diagram formed after the coil bending of inductor to magnetic core inwall in the prior art
Two；
Fig. 6 is the structural representation of the toroidal cores of one embodiment of the invention；
Fig. 7 is the structural representation of the toroidal cores of another embodiment of the present invention；
Fig. 8 is the structural representation of the toroidal cores of further embodiment of this invention；
Fig. 9 is the vertical package assembly around inductor of annular and assembling process schematic diagram of the present invention；
In figure：1st, the magnetic core of semicircular ring；2nd, coiling is found；3rd, inductor；4th, V-type gap；5th, wire active force；6th, wire
Effect is made a concerted effort；7th, bulk magnetic core section；8th, fritter magnetic core section；9th, cut surface.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
Shown in Fig. 6 to Fig. 8 is three kinds of implementation shapes of the structure of the vertical toroidal cores around inductor of annular of the present invention
State.A kind of annular is vertical around inductor, including toroidal cores and vertical coiling 2；The vertical coiling 2 is enclosed with flat conductor
Around the toroidal cores it is vertical around into coil；As shown in Figure 6 to 8, the toroidal cores are by the He of bulk magnetic core section 7
Fritter magnetic core section 8 combines, the inner arc arc length A of the bulk magnetic core section 7 and the inner arc of the fritter magnetic core section 8
The ratio between arc length a δ=A:a>3:1, in the case of permission, δ tries one's best value much larger than 3 so that after inductor 3 assembles, cut surface 9
The wire effect that (bonding plane) normal direction is born is made a concerted effort as far as possible small；The outer arc arc length b of the fritter magnetic core section 8 with it is small
The ratio between inner arc arc length a of block magnetic core section 8 is more than 1.2, i.e. b:a>1.2:1, when the gluing of fritter magnetic core section 8 and bulk magnetic core section
After 7 ressemble into a magnet ring, fritter magnetic core section 8 will not be caused to occur collapsing to inner side assembling because of the loss of cutting thickness
Fall into, so as to influence the profile and two sections of magnet ring bond areas of the magnet ring after bonding；Two cut surfaces 9 of the bulk magnetic core section 7
Between minimum spacing h be more than the vertical coiling 2 flat conductor width W, be in order to ensure flat wire founds the energy of coiling 2
Enough by being smoothly inserted in assembling at bulk magnet ring cutting openings.
In one embodiment, the vertical coiling 2 be with flat conductor around the toroidal cores it is vertical around into
Single coil.
In one embodiment, the vertical coiling 2 be with flat conductor around the toroidal cores it is vertical around into
A plurality of coils single winding to be formed by connecting and/or being connected in parallel.
In one embodiment, the vertical coiling 2 be with flat conductor around the toroidal cores it is vertical around into
A plurality of windings of a plurality of coil compositions.
Fig. 9 is the vertical package assembly around inductor of annular and assembling process schematic diagram of the present invention.The annulus of the present invention
The vertical manufacture method around inductor of shape, comprises the following steps：
Coiling is stood around the toroidal cores set up coiling 2 with flat conductor；
Pour toroidal cores；
Toroidal cores are carried out with two sections of cuttings, the toroidal cores are cut into a bulk magnetic core section 7 and one
Fritter magnetic core section 8, the inner arc arc length A of the bulk magnetic core section 7 and the inner arc arc of the fritter magnetic core section 8 after cutting
The ratio between long a δ=A:a>3:1, the outer arc arc length b of the fritter magnetic core section 8 and the inner arc arc length a of fritter magnetic core section 8
The ratio between be more than 1.2, i.e. b:a>1.2:1, the cutting of the toroidal cores is cut using line of the diameter less than 0.5mm；
In order to ensure vertical coiling 2 can by being smoothly inserted in assembling at the cutting openings of bulk magnetic core section 7, the bulk magnetic core section 7
Minimum spacing h between two cut surfaces 9 should be greater than the width W of the flat conductor of the vertical coiling 2；
The vertical coiling 2 is inserted in the bulk magnetic core section 7, then the fritter magnetic core section 8 is inserted into the bulk
The indentation, there of magnetic core section 7, it is fixed by applying bonded adhesives in cut surface 9, it is vertical around inductor forms the annular.
The core material of the present invention is unlimited, and inductor 3 can be made up of single toroidal cores, can also be by multiple identical
The annular of size is vertical around inductor one complete large-scale inductor of composition in parallel；Several described annulars are vertical around electricity
During sensor parallel connection, the vertical core material around inductor of single annular can be with identical, can also be different.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (7)
1. a kind of annular is vertical around inductor, including toroidal cores and vertical coiling；The vertical coiling is to use flat conductor
Around the toroidal cores it is vertical around into coil；Characterized in that, the toroidal cores are by bulk magnetic core section and small
Block magnetic core section combines, the inner arc arc length A of the bulk magnetic core section and the inner arc arc length a of the fritter magnetic core section
The ratio between be more than 3, i.e. A:a>3:1.
2. annular according to claim 1 is vertical around inductor, it is characterised in that the outer arc of the fritter magnetic core section
The ratio between arc length b and inner arc arc length a of fritter magnetic core section is more than 1.2, i.e. b:a>1.2:1.
3. annular according to claim 1 is vertical around inductor, it is characterised in that two cuttings of the bulk magnetic core section
Minimum spacing h between face is more than the width W of the flat conductor of the vertical coiling.
4. annular according to claim 1 is vertical around inductor, it is characterised in that the vertical coiling is to use flat conductor
Around the toroidal cores it is vertical around into single coil.
5. annular according to claim 1 is vertical around inductor, it is characterised in that the vertical coiling is to use flat conductor
Around the toroidal cores it is vertical around into a plurality of coils by connecting and/or being connected in parallel the single winding to be formed.
6. annular according to claim 1 is vertical around inductor, it is characterised in that the vertical coiling is to use flat conductor
Around the toroidal cores it is vertical around into a plurality of coils composition a plurality of windings.
A kind of 7. inductor, it is characterised in that the inductor be by several materials it is identical and/or it is different according to right will
Ask the annular described in 1 vertical around inductor composition in parallel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720563980.5U CN206849633U (en) | 2017-05-19 | 2017-05-19 | A kind of annular is vertical around inductor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720563980.5U CN206849633U (en) | 2017-05-19 | 2017-05-19 | A kind of annular is vertical around inductor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107103983A (en) * | 2017-05-19 | 2017-08-29 | 深圳市沐磁科技有限公司 | A kind of annular is vertical around inductor and its manufacture method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107103983A (en) * | 2017-05-19 | 2017-08-29 | 深圳市沐磁科技有限公司 | A kind of annular is vertical around inductor and its manufacture method |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 518000 Longhua District, Shenzhen, Guangdong, Longhua, Guanlan street, the back of the community, 334 GUI Yue Road, Silicon Valley power car electronics Pioneer Park third floor. Patentee after: SHENZHEN YIGEER MUCI TECHNOLOGY Co.,Ltd. Address before: 518000 Longhua District, Shenzhen, Guangdong, Longhua, Guanlan street, the back of the community, 334 GUI Yue Road, Silicon Valley power car electronics Pioneer Park third floor. Patentee before: SHENZHEN MUCI TECHNOLOGY CO.,LTD. |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20211124 Address after: 528000 No. 4-3, Huanzhen East Road, Shunjiang neighborhood committee, Beijiao Town, Shunde District, Foshan City, Guangdong Province Patentee after: Guangdong Igor Intelligent Electrical Co.,Ltd. Address before: 518000 Longhua District, Shenzhen, Guangdong, Longhua, Guanlan street, the back of the community, 334 GUI Yue Road, Silicon Valley power car electronics Pioneer Park third floor. Patentee before: SHENZHEN YIGEER MUCI TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: FOSHAN SHUNDE EAGLERISE ELECTRIC POWER TECHNOLOGY Co.,Ltd. Assignor: Guangdong Igor Intelligent Electrical Co.,Ltd. Contract record no.: X2022440000097 Denomination of utility model: A circular vertical wound inductor Granted publication date: 20180105 License type: Common License Record date: 20220831 |
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| EE01 | Entry into force of recordation of patent licensing contract |