CN209632678U - A kind of wind-power tower outside circumferential direction and longitudinal seam belt grinder - Google Patents
A kind of wind-power tower outside circumferential direction and longitudinal seam belt grinder Download PDFInfo
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- CN209632678U CN209632678U CN201920287425.3U CN201920287425U CN209632678U CN 209632678 U CN209632678 U CN 209632678U CN 201920287425 U CN201920287425 U CN 201920287425U CN 209632678 U CN209632678 U CN 209632678U
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Abstract
Description
技术领域technical field
本实用新型涉及风电塔筒外侧环向及纵向焊缝打磨技术领域,具体为一种风电塔筒外侧环向及纵向焊缝砂带打磨机。The utility model relates to the technical field of grinding the outer circumferential and longitudinal welds of a wind power tower, in particular to an abrasive belt grinder for the outer circumferential and longitudinal welds of a wind power tower.
背景技术Background technique
风电塔筒就是风力发电的塔杆,在风力发电机组中主要起支撑作用,同时吸收机组震动。在风力发电塔塔筒的制造过程中,因塔筒外部的平面研磨、磨角、磨边、去毛边、磨光等操作方法显得效率较低且不便。但需要对电塔筒外侧环向及纵向焊缝打磨时,传统的方法是人工手持气动砂轮机进行打磨,但该方法效率较低,费时费力,难以满足高效率高质量生产的需求。The wind power tower is the tower pole of wind power generation, which mainly plays a supporting role in the wind power generation unit and absorbs the vibration of the unit at the same time. In the manufacturing process of the wind power tower tube, the operation methods such as plane grinding, angle grinding, edge grinding, deburring, and polishing on the outside of the tower tube are inefficient and inconvenient. However, when it is necessary to grind the outer circumferential and longitudinal welds of the electric tower tube, the traditional method is to grind manually with a hand-held pneumatic grinder, but this method is inefficient, time-consuming and laborious, and it is difficult to meet the needs of high-efficiency and high-quality production.
实用新型内容Utility model content
本实用新型的目的在于提供一种风电塔筒外侧环向及纵向焊缝砂带打磨机,具备使用砂带对焊缝进行自动打磨,并方便调节打磨位置和砂带的张紧度,提高了打磨工作的效率与质量的优点,解决了传统现焊缝需要使用气动砂轮机手持进行打磨,效率较低,费时费力的问题。The purpose of this utility model is to provide an abrasive belt grinder for the outer circumferential and longitudinal welds of wind power towers, which is equipped with the ability to automatically grind the welds with abrasive belts, and facilitates the adjustment of the grinding position and the tension of the abrasive belts, improving the The advantages of the efficiency and quality of the grinding work solve the problem that the traditional existing welds need to be ground with a pneumatic grinder, which is low in efficiency, time-consuming and labor-intensive.
为实现上述目的,本实用新型提供如下技术方案:一种风电塔筒外侧环向及纵向焊缝砂带打磨机,包括底座,所述底座的底部固定安装有四个行走轮,所述底座的上表面固定安装有走刀机构,所述走刀机构的上表面固定安装有打磨机架,所述打磨机架架壁上固定安装有主电机,所述主电机输出轴的轴壁固定安装有主动轮,所述打磨机架的架壁上固定安装有磨削轮座,所述磨削轮座上转动连接有磨削轮,所述打磨机架的架壁上固定安装有调节装置,所述打磨机架通过调节装置活动连接有调节轮,所述主动轮、磨削轮与调节轮之间传动连接有砂带。In order to achieve the above purpose, the utility model provides the following technical solutions: a belt grinder for the circumferential and longitudinal welds on the outside of the wind power tower, including a base, the bottom of the base is fixedly equipped with four walking wheels, and the base A knife-feeding mechanism is fixedly installed on the upper surface, a grinding frame is fixedly installed on the upper surface of the knife-feeding mechanism, a main motor is fixedly installed on the wall of the grinding frame, and a shaft wall of the output shaft of the main motor is fixedly installed with The drive wheel, the grinding wheel seat is fixedly installed on the frame wall of the grinding frame, the grinding wheel seat is rotatably connected with the grinding wheel, and the adjusting device is fixedly installed on the frame wall of the grinding frame, so The grinding frame is movably connected with an adjusting wheel through an adjusting device, and an abrasive belt is connected between the driving wheel, the grinding wheel and the adjusting wheel.
优选的,所述走刀机构包括X轴圆柱直线导轨和Y轴圆柱直线导轨,所述X轴圆柱直线导轨固定安装在底座的上表面,所述Y轴圆柱直线导轨固定安装在X轴圆柱直线导轨的上表面,所述打磨机架固定安装在X轴圆柱直线导轨的上表面。Preferably, the tool feeding mechanism includes an X-axis cylindrical linear guide rail and a Y-axis cylindrical linear guide rail, the X-axis cylindrical linear guide rail is fixedly installed on the upper surface of the base, and the Y-axis cylindrical linear guide rail is fixedly installed on the X-axis cylindrical linear guide rail. The upper surface of the guide rail, the grinding frame is fixedly installed on the upper surface of the X-axis cylindrical linear guide rail.
优选的,所述调节装置包括液压缸,所述液压缸的一端固定安装在打磨机架的架壁上。Preferably, the adjusting device includes a hydraulic cylinder, and one end of the hydraulic cylinder is fixedly installed on the frame wall of the grinding frame.
优选的,所述液压缸的另一端固定连接有调节轮座,所述调节轮座的顶部开设有安装槽,所述调节轮通过转轴转动连接在安装槽的槽内。Preferably, the other end of the hydraulic cylinder is fixedly connected with an adjustment wheel seat, and the top of the adjustment wheel seat is provided with an installation groove, and the adjustment wheel is rotatably connected in the groove of the installation groove through a rotating shaft.
优选的,所述调节轮座转动连接有螺杆,所述螺杆的顶部与调节轮的转轴相互挤压,所述螺杆的底部固定安装有旋钮。Preferably, the adjusting wheel seat is rotatably connected with a screw, the top of the screw is pressed against the rotating shaft of the adjusting wheel, and the bottom of the screw is fixedly equipped with a knob.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
一、本实用新型通过设置走刀机构,在打磨的位置发生改变,需要对砂带的打磨位置进行移动时,X轴圆柱直线导轨带着砂带进行X轴方向的移动,Y轴圆柱直线导轨带着砂带进行Y轴方向的移动,从而实现方便根据打磨位置对砂带的位置进行调节的效果。1. The utility model is provided with a knife-feeding mechanism. When the grinding position is changed and the grinding position of the abrasive belt needs to be moved, the X-axis cylindrical linear guide rail moves in the X-axis direction with the abrasive belt, and the Y-axis cylindrical linear guide rail moves in the X-axis direction. Move along the Y-axis direction with the abrasive belt, so as to achieve the effect of conveniently adjusting the position of the abrasive belt according to the grinding position.
二、本实用新型通过设置行走轮、打磨机架、主电机、主动轮、磨削轮座、磨削轮、调节轮和砂带,需要对风电塔筒外侧焊缝进行打磨时,将该装置通过行走轮移动至需要打磨的位置,启动主电机,主电机的转动带动与其输出轴固定连接的主动轮转动,主动轮通过砂带带动磨削轮和调节轮进行转动,将磨削轮对准焊缝处,使用砂带对焊缝进行打磨,实现使用砂带进行自动打磨提高了打磨工作的效率与质量的效果。2. The utility model is provided with a walking wheel, a grinding frame, a main motor, a driving wheel, a grinding wheel seat, a grinding wheel, an adjusting wheel and an abrasive belt. Move the walking wheel to the position that needs to be polished, start the main motor, the rotation of the main motor drives the driving wheel fixedly connected with its output shaft to rotate, the driving wheel drives the grinding wheel and the adjusting wheel to rotate through the abrasive belt, and aligns the grinding wheel At the welding seam, the abrasive belt is used to grind the weld seam, and the use of the abrasive belt for automatic grinding improves the efficiency and quality of the grinding work.
三、本实用新型通过设置调节装置、调节轮座、安装槽、螺杆和旋钮,在需要对砂带的张紧度进行调节时,通过启动液压缸,液压缸进行伸缩通过与其固定连接的调节轮座,带着调节轮进行移动,对砂带的张紧度进行大幅度调节,再通过转动旋钮带动螺杆转动,螺杆转动通过挤压调节轮的转轴,对砂带的张紧度进行微调,实现方便并精确调节砂带打磨时张紧度的效果。3. The utility model sets the adjustment device, the adjustment wheel seat, the installation groove, the screw rod and the knob. When the tension of the abrasive belt needs to be adjusted, the hydraulic cylinder is stretched and stretched through the adjustment wheel fixedly connected with it. The seat moves with the adjusting wheel to adjust the tension of the abrasive belt to a large extent, and then drives the screw to rotate by turning the knob, and the screw rotates to squeeze the rotating shaft of the adjusting wheel to fine-tune the tension of the abrasive belt to achieve It is convenient and precise to adjust the tension effect of the abrasive belt during grinding.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型结构正面示意图。Fig. 2 is a schematic front view of the structure of the utility model.
图中:1-底座、2-行走轮、3-走刀机构、4-打磨机架、5-主电机、6-主动轮、7-磨削轮座、8-磨削轮、9-调节装置、10-调节轮、11-砂带、12-X轴圆柱直线导轨、13-Y轴圆柱直线导轨、14-液压缸、15-调节轮座、16-安装槽、17-螺杆、18-旋钮。In the figure: 1-base, 2-walking wheel, 3-tool feeding mechanism, 4-grinding frame, 5-main motor, 6-driving wheel, 7-grinding wheel seat, 8-grinding wheel, 9-adjustment Device, 10-adjusting wheel, 11-abrasive belt, 12-X-axis cylindrical linear guide, 13-Y-axis cylindrical linear guide, 14-hydraulic cylinder, 15-adjusting wheel seat, 16-installation groove, 17-screw, 18- knob.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1至图2,本实用新型提供一种技术方案:一种风电塔筒外侧环向及纵向焊缝砂带打磨机,包括底座1,底座1的底部固定安装有四个行走轮2,底座1的上表面固定安装有走刀机构3,走刀机构3包括X轴圆柱直线导轨12和Y轴圆柱直线导轨13,X轴圆柱直线导轨12固定安装在底座1的上表面,Y轴圆柱直线导轨13固定安装在X轴圆柱直线导轨12的上表面,打磨机架4固定安装在X轴圆柱直线导轨12的上表面,通过设置走刀机构3,在打磨的位置发生改变,需要对砂带11的打磨位置进行移动时,X轴圆柱直线导轨12带着砂带11进行X轴方向的移动,Y轴圆柱直线导轨13带着砂带11进行Y轴方向的移动,从而实现方便根据打磨位置对砂带11的位置进行调节的效果,走刀机构3的上表面固定安装有打磨机架4,打磨机架4架壁上固定安装有主电机5,主电机5输出轴的轴壁固定安装有主动轮6,打磨机架4的架壁上固定安装有磨削轮座7,磨削轮座7上转动连接有磨削轮8,打磨机架4的架壁上固定安装有调节装置9,打磨机架4通过调节装置9活动连接有调节轮10,主动轮6、磨削轮8与调节轮10之间传动连接有砂带11,砂带11为50mm的砂带,需要对风电塔筒外侧焊缝进行打磨时,将该装置通过行走轮2移动至需要打磨的位置,启动主电机5,主电机5的转动带动与其输出轴固定连接的主动轮6转动,主动轮6通过砂带11带动磨削轮8和调节轮10进行转动,将磨削轮8对准焊缝处,使用砂带11对焊缝进行打磨,实现使用砂带11进行自动打磨提高了打磨工作的效率与质量的效果,调节装置9包括液压缸14,液压缸14的一端固定安装在打磨机架4的架壁上,液压缸14的另一端固定连接有调节轮座15,调节轮座15的顶部开设有安装槽16,调节轮10通过转轴转动连接在安装槽16的槽内,调节轮座15转动连接有螺杆17,螺杆17的顶部与调节轮10的转轴相互挤压,螺杆17的底部固定安装有旋钮18,通过设置调节装置9,在需要对砂带11的张紧度进行调节时,通过启动液压缸14,液压缸14进行伸缩通过与其固定连接的调节轮座15,带着调节轮10进行移动,对砂带11的张紧度进行大幅度调节,再通过转动旋钮18带动螺杆17转动,螺杆17转动通过挤压调节轮10的转轴,对砂带11的张紧度进行微调,实现方便并精确调节砂带11打磨时张紧度的效果。Please refer to Fig. 1 to Fig. 2, the utility model provides a technical solution: an abrasive belt grinding machine for the outer circumferential and longitudinal welds of a wind power tower, including a base 1, and four walking wheels 2 are fixedly installed on the bottom of the base 1 , the upper surface of the base 1 is fixedly installed with a knife-feeding mechanism 3, the knife-feeding mechanism 3 includes an X-axis cylindrical linear guide 12 and a Y-axis cylindrical linear guide 13, the X-axis cylindrical linear guide 12 is fixedly installed on the upper surface of the base 1, and the Y-axis The cylindrical linear guide rail 13 is fixedly installed on the upper surface of the X-axis cylindrical linear guide rail 12, and the grinding frame 4 is fixedly installed on the upper surface of the X-axis cylindrical linear guide rail 12. By setting the tool feeding mechanism 3, the grinding position is changed. When the grinding position of the abrasive belt 11 is moved, the X-axis cylindrical linear guide 12 carries the abrasive belt 11 to move in the X-axis direction, and the Y-axis cylindrical linear guide 13 carries the abrasive belt 11 to move in the Y-axis direction. The grinding position adjusts the position of the abrasive belt 11. The grinding frame 4 is fixedly installed on the upper surface of the knife feeding mechanism 3, the main motor 5 is fixedly installed on the wall of the grinding frame 4, and the shaft wall of the output shaft of the main motor 5 The drive wheel 6 is fixedly installed, and the grinding wheel seat 7 is fixedly installed on the frame wall of the grinding frame 4. The grinding wheel seat 7 is rotatably connected with the grinding wheel 8, and the frame wall of the grinding frame 4 is fixedly installed with an adjustment wheel. Device 9, the grinding frame 4 is movably connected with the adjusting wheel 10 through the adjusting device 9, and the drive wheel 6, the grinding wheel 8 and the adjusting wheel 10 are connected with the abrasive belt 11, and the abrasive belt 11 is a 50mm abrasive belt. When grinding the outer weld seam of the wind power tower, the device is moved to the position to be polished through the walking wheel 2, and the main motor 5 is started, and the rotation of the main motor 5 drives the driving wheel 6 fixedly connected with its output shaft to rotate, and the driving wheel 6 passes through the The abrasive belt 11 drives the grinding wheel 8 and the adjusting wheel 10 to rotate, and the grinding wheel 8 is aligned with the weld seam, and the abrasive belt 11 is used to grind the weld seam, so that automatic grinding with the abrasive belt 11 improves the efficiency of the grinding work With the effect of quality, the adjustment device 9 includes a hydraulic cylinder 14, one end of the hydraulic cylinder 14 is fixedly installed on the frame wall of the grinding frame 4, and the other end of the hydraulic cylinder 14 is fixedly connected with an adjustment wheel seat 15, and the top of the adjustment wheel seat 15 An installation groove 16 is provided, and the adjustment wheel 10 is connected in the groove of the installation groove 16 through the rotation of the rotating shaft. The adjustment wheel seat 15 is rotatably connected with a screw rod 17. A knob 18 is installed, and by setting the adjusting device 9, when the tension of the abrasive belt 11 needs to be adjusted, by starting the hydraulic cylinder 14, the hydraulic cylinder 14 stretches and passes through the adjusting wheel base 15 fixedly connected with it, with the adjusting wheel 10 moves to adjust the tension of the abrasive belt 11 to a large extent, and then rotates the screw 17 by turning the knob 18, and the screw 17 rotates and squeezes the rotating shaft of the adjusting wheel 10 to fine-tune the tension of the abrasive belt 11. The effect of conveniently and precisely adjusting the tension of the abrasive belt 11 during grinding is realized.
工作原理:该风电塔筒外侧环向及纵向焊缝砂带打磨机使用时,需要对风电塔筒外侧焊缝进行打磨时,将该装置通过行走轮2移动至需要打磨的位置,启动主电机5带动主动轮6转动,主动轮6通过砂带11带动磨削轮8和调节轮10进行转动,使用砂带11对焊缝进行打磨,实现使用砂带11进行自动打磨提高了打磨工作的效率与质量的效果,在打磨的位置发生改变,需要对砂带11的打磨位置进行移动时,X轴圆柱直线导轨12与Y轴圆柱直线导轨13,分别带着带着砂带11进行X轴和Y轴方向的移动,从而实现方便根据打磨位置对砂带11的位置进行调节的效果,在需要对砂带11的张紧度进行调节时,通过启动液压缸14伸缩带着调节轮10进行移动,对砂带11的张紧度进行大幅度调节,再通过转动旋钮18带动螺杆17转动,挤压调节轮10的转轴,对砂带11的张紧度进行微调,实现方便并精确调节砂带11打磨时张紧度的效果。Working principle: When using the abrasive belt grinder for the outer circumferential and longitudinal welds of the wind power tower, when it is necessary to grind the outer welds of the wind power tower, the device is moved to the position to be polished by the walking wheel 2, and the main motor is started 5 drives the driving wheel 6 to rotate, and the driving wheel 6 drives the grinding wheel 8 and the adjusting wheel 10 to rotate through the abrasive belt 11, and uses the abrasive belt 11 to grind the weld seam, so as to realize automatic grinding with the abrasive belt 11 and improve the efficiency of the grinding work As for the quality effect, when the grinding position changes and the grinding position of the abrasive belt 11 needs to be moved, the X-axis cylindrical linear guide 12 and the Y-axis cylindrical linear guide 13 respectively carry the abrasive belt 11 for X-axis and Movement in the direction of the Y-axis, so as to achieve the effect of conveniently adjusting the position of the abrasive belt 11 according to the grinding position. When the tension of the abrasive belt 11 needs to be adjusted, the hydraulic cylinder 14 is telescopically moved with the adjustment wheel 10 , adjust the tension of the abrasive belt 11 by a large margin, and then drive the screw 17 to rotate by turning the knob 18, squeeze the rotating shaft of the adjustment wheel 10, and fine-tune the tension of the abrasive belt 11 to achieve convenient and accurate adjustment of the abrasive belt 11 The effect of tension when sanding.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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| CN115256141A (en) * | 2022-07-19 | 2022-11-01 | 山东省建设建工(集团)有限责任公司 | Welding point grinding device for steel structure construction |
| CN115476243A (en) * | 2022-09-27 | 2022-12-16 | 广西大学 | A Large Tank Weld Seam Grinding Machine |
| CN116160314A (en) * | 2023-04-13 | 2023-05-26 | 青岛融合装备科技有限公司 | Polishing device for attractive weld joint forming |
| CN116604443A (en) * | 2023-06-30 | 2023-08-18 | 武船重型工程股份有限公司 | Upright post polishing mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111113216A (en) * | 2020-03-17 | 2020-05-08 | 江苏海建股份有限公司 | On-spot prosthetic devices of rotary kiln riding wheel |
| CN115256141A (en) * | 2022-07-19 | 2022-11-01 | 山东省建设建工(集团)有限责任公司 | Welding point grinding device for steel structure construction |
| CN115476243A (en) * | 2022-09-27 | 2022-12-16 | 广西大学 | A Large Tank Weld Seam Grinding Machine |
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| CN116604443A (en) * | 2023-06-30 | 2023-08-18 | 武船重型工程股份有限公司 | Upright post polishing mechanism |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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