CN209619172U - The wide baffle wheel of automatic measuring plate - Google Patents
The wide baffle wheel of automatic measuring plate Download PDFInfo
- Publication number
- CN209619172U CN209619172U CN201920280661.2U CN201920280661U CN209619172U CN 209619172 U CN209619172 U CN 209619172U CN 201920280661 U CN201920280661 U CN 201920280661U CN 209619172 U CN209619172 U CN 209619172U
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- China
- Prior art keywords
- wheel
- wide
- baffle
- glass
- survey
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- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
Abstract
The wide baffle wheel of automatic measuring plate belongs to float glass equipment technical field, it is float shaping equipment, it is formed by surveying wide wheel apparatus, automatic catch side wheel device and digital display control system three parts automatically, it is mounted on molten tin bath contraction section, it can remotely measure the width of glass plate at any time, according to width of glass sheet situation of change, precisely adjust baffle wheel in Central Control Room remote synchronization and survey wide wheel position, by the wide control of glass plate oscillating quantity and plate in minimum zone, glass assembly with glass product rate improves 1% or more；The wide baffle wheel of automatic measuring plate can be automatically exited to suitable position when emergency event, lifted automatically, be detached from glass plate in time, glass plate is avoided to deform, and card is disconnected, prevented disconnected plate accident and occurred；It allows operative employee to be known that the wide situation of change of glass plate in molten tin bath contraction section, reduces glass and change plate adjustment time, improve production efficiency, improve glass annealing quality, cutting quality, reduce lower glass surface tiny flaw.
Description
Technical field
The utility model belongs to float glass equipment technical field, is float shaping equipment, is mounted on float glass process
Glass production line molten tin bath contraction section controls the trend and swing of glass plate, improves the stability of shaping glass sheets, and glass plate is swung
Amount control is stablized and is generated in minimum zone in optimum range, the wide control of plate, prevents disconnected plate accident and occurs, improves float glass and produce
Measure quality.
Background technique
The manual baffle wheel installed in tin bath in floating glass production line at present, is cylindrical structure, for controlling glass plate
Trend and glass plate oscillating quantity, the adjustment of retreating of manual baffle wheel or manual rib device needs artificial on-site manual to operate
At advance and retreat amount adjusts advance and retreat amount by rule of thumb, be measured with meter scale, the wide function of no measurement glass plate, operation adjustment advance and retreat amount without display
It is asynchronous with the wide variation of glass plate, cause glass plate oscillating quantity in 100mm or more, glass plate interior tooth is controlled away from needs in 100mm
More than, the glass plate of 100mm wide is cut away as cullet, and glass finished-product rate reduces by 2.5% or so；Glass plate is swung greatly can also shadow
Lower glass surface quality, annealing quality are rung, cutting quality will cause glass since baffle wheel is withdrawn from not in time when emergency event
Plate edge deformation will cause great disconnected plate accident when serious.
Summary of the invention
It is inconvenient in order to solve existing manual baffle wheel or rib device device, disconnected plate accident is easily caused, retreats adjustment not
It synchronizes inaccurate, causes glass plate oscillating quantity big, the problems such as glass plate interior tooth is wide away from control, and yield rate is low, the utility model mentions
For a kind of wide rib wheel apparatus of automatic measuring plate, it can remotely measure the width of glass plate at any time, be become according to width of glass sheet
Change situation, precisely adjust baffle wheel advance and retreat amount in Central Control Room remote synchronization, by the control of glass plate oscillating quantity in 0-6mm, improves glass
1% or more glass yield rate, the wide baffle wheel of automatic measuring plate can be automatically exited to suitable position when emergency event, be lifted automatically,
It is detached from glass plate in time, glass plate is avoided to deform, prevents disconnected plate accident and occurs.
The invention for solving the technical problem is adopted the technical scheme that: the wide baffle wheel of automatic measuring plate is by automatic baffle wheel
Device, the wide wheel apparatus of automatic survey and digital display control system three parts form, and baffle wheel is high purity graphite, rotary table with width wheel material is surveyed
Shape structure, automatic catch side wheel device and automatic width wheel apparatus of surveying are mounted on molten tin bath contraction section, and the left and right sides is symmetrically installed, can be mutual
Standby, digital display control system is mounted on Central Control Room, the long-range disengaging for controlling baffle wheel and surveying wide wheel.When glass plate is gone on the right side of molten tin bath
When walking, right side is baffle wheel, plays main rib, and left side is to survey wide wheel, plays auxiliary rib and drafting board is wide；Glass plate leans on tin
On the left of slot when walking, left side is baffle wheel, plays main rib, and right side is to survey wide wheel, plays auxiliary rib and drafting board is wide.Gear
Cincture and the wide wheel of survey are often contacted with the rolling of glass plate edge, and survey width wheel is very small to the active force of glass plate, not will cause glass
Plate deformation, baffle wheel to glass plate active force be equal to glass plate oscillatory forces, less than cause glass plate deform active force, two
Side wheel spacing is width of glass sheet, and the wide numerical value of plate is sent in Central Control Room instrument by baffle wheel device code device by conducting wire, In
Width of glass sheet is shown in Central Control Room digital display control system, and baffle wheel is adjusted according to measurement result and surveys width and is taken turns to suitable position,
Make glass plate walking in molten tin bath middle position, plate weave control is in optimum range.
Baffle wheel is mounted on baffle wheel bar front end, and baffle wheel is suspended in tin liquor and is freely rotated under external force, rib
It takes turns bar square tube and makes inside and outside double-layer structure, tail end welds cooling water into connector and water outlet connector, installs counterweight on baffle wheel bar
Object and drawstring encoder drawstring hook, baffle wheel bar are mounted on scroll wheel pulley road, and scroll wheel pulley road is mounted on fixed frame
On, fixed frame one end is fixed on molten tin bath edge channel steel, and scroll wheel pulley road is by 4 H-type scroll wheel groups at baffle wheel bar is rolling
Driving wheel pulley can freely retreat on road, and fixed pulley and baffle wheel drawstring encoder, baffle wheel bar drawstring is installed below in fixed frame
Connection stay cord between hook and fixed pulley, drawstring turns to hanging baffle wheel mass by fixed pulley, when baffle wheel advance adjusts
Active force is provided by baffle wheel mass, in Fig. 3: 4,5,7,10 structure, baffle wheel exit active force and are gone up and down by push-rod electric machine
Device provides, and in Fig. 3: 4,5,7,16 structure, baffle wheel mass, baffle wheel bar, baffle wheel, which synchronize, is subjected to displacement variation, adjustment
To suitable position, baffle wheel bar is connect with baffle wheel drawstring encoder, and baffle wheel bar advance and retreat displacement is encoded by baffle wheel drawstring
The electric signal of device measurement, the acquisition of baffle wheel drawstring encoder is sent to digital display control system by conducting wire, and digital display control system is aobvious
Show that baffle wheel physical location, digital display control system adjust baffle wheel to suitable position in real time.
It surveys width wheel and is mounted on the wide wheel bar front end of survey, the wide wheel of survey is suspended in tin liquor to be freely rotated under external force, is surveyed wide
It takes turns bar square tube and makes inside and outside double-layer structure, tail end welds cooling water into connector and water outlet connector, surveys on wide wheel bar and install counterweight
Object and drawstring encoder drawstring hook are surveyed wide wheel bar and are mounted on scroll wheel pulley road, and scroll wheel pulley road is mounted on fixed frame
On, fixed frame one end is fixed on molten tin bath edge channel steel, and scroll wheel slideway is by 4 H-type scroll wheel groups at the wide wheel bar of survey is rolling
Wheel can freely retreat on pulley road, and fixed frame is installed below fixed pulley and surveys wide wheel drawstring encoder, survey wide wheel bar drawstring and hang
Connection stay cord between hook and fixed pulley, drawstring turn to hanging by fixed pulley and survey wide wheel mass, survey wide wheel progression force by
It surveys wide wheel mass to provide, in Fig. 2: 4,5,7,19 structure exits active force and provided by push-rod electric machine lifting device, in Fig. 2: 4,
5,7,16 structure is surveyed wide wheel bar drawstring hook and connect with wide wheel drawstring encoder is surveyed, in Fig. 2: 4,22 structure surveys wide wheel bar and retreats
For displacement by surveying wide wheel drawstring encoder measurement, the electric signal for surveying wide wheel drawstring encoder acquisition is sent to digital display control by conducting wire
System processed, digital display control system is by push-rod electric machine lifting device, the wide wheel drawstring encoder, aperture instrument, power-supply controller of electric, A/ of survey
D converter, PLC programmable controller, communication module, computer composition, control push-rod electric machine lifting device movement, which allows, surveys wide wheel
Mass surveys wide wheel bar, surveys wide wheel synchronous shift, can remotely measure width of glass sheet, digital display control system adjusts survey in real time
Width is taken turns to suitable position.
The utility model has the beneficial effects that the wide baffle wheel of automatic measuring plate is the innovative means of float shaping, this
It is wide that utility model can remotely measure glass plate at any time, and operative employee just knows that width of glass sheet changes feelings in molten tin bath contraction section in advance
Condition, reduction change plate adjustment time, and remote auto adjusts glass plate trend, baffle wheel and survey wide wheel and can move back automatically when glass plate ultra-wide
Out, it baffle wheel and surveys wide wheel when glass plate serious ultra-wide and can lift automatically, prevent glass tape edge deformation card disconnected, prevent disconnected plate thing
Therefore occur, keep glass plate strike angle more accurate, reduce glass plate and swing, the wide control of plate is more accurate, improves glass annealing
Quality, cutting quality reduce lower glass surface defect, reduce glass original plate width, improve 1% or more glass assembly with glass product rate, from
The dynamic wide baffle wheel of measurement plate is safe and reliable, and production run is stablized, and remote auto operation reduces labor intensity, improves work
Efficiency.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawing.
Fig. 1 is the utility model mounting structure flat sectional drawing
Fig. 2 is that the utility model surveys wide wheel apparatus profilograph
Fig. 3 is the utility model rib wheel apparatus profilograph
Fig. 4 is the utility model digital display control system schematic illustration
Fig. 5 is circular platform type baffle wheel profilograph
In figure: 1. upper hoses, 2. downcomers, 3. baffle wheel bars, 4. mass and drawstring encoder drawstring hooking device, 5.
Mass drawstring, 6. baffle wheel drawstring encoders, 7. fixed pulleys, 8. scroll wheels, 9. scroll wheel slideways, 10. baffle wheel mass,
11. fixed frame, 12. molten tin bath edge channel steels, 13. tin liquors, 14. baffle wheels, 15. glass plates, 16. push-rod electric machine lifting devices, 17.
Wide wheel is surveyed, 18. molten tin bath contraction sections, 19. survey wide wheel mass, and 20. survey wide wheel bar, and 21. molten tin bath center lines, 22. survey wide wheel drawstring
Encoder, 23. aperture instrument, 24. power-supply controller of electric, 25.A/D converter, 26.PLC programmable controller, 27. communication modules,
28. computer.
Specific embodiment
According to tin bath in floating glass production line size, glass product specification, the production wide baffle wheel of automatic measuring plate includes certainly
Dynamic rib wheel apparatus, the wide wheel apparatus of automatic survey and digital display control system shrink the wide wheel of the automatic survey of fragment position installation in molten tin bath by Fig. 1
Device is symmetrically installed automatic catch side wheel device in automatic width wheel of surveying, mutually standby can use, Central Control Room installation digital display control system,
Rib wheel apparatus is surveyed wide wheel apparatus and is connect with digital display control system by conducting wire, completion control system, Central Control Room can be long-range
It adjusts baffle wheel and surveys the position of wide wheel, glass core line and molten tin bath center line is made to coincide stable operation.
In Fig. 2: fixed frame (11) being fixed on molten tin bath edge channel steel (12), scroll wheel slideway (9) is mounted on fixation
It on frame (11), surveys wide wheel bar (20) and is mounted on scroll wheel slideway (9) to upper, survey before wide wheel (17) is mounted on wide wheel bar (20) of survey
End, drawstring encoder hook (4) are mounted on (20), and drawstring encoder is linked up with (4) and connect with wide wheel drawstring encoder (22) is surveyed,
Upper hose (1) and downcomer (2) are welded on wide wheel bar (20) tail end of survey, survey wide wheel drawstring encoder (22) and are opened by conducting wire connection
It spends instrument (23) and reconnects A/D converter (25) connection PLC programmable controller (26) connecting communication module (27) connection calculating
Machine (28) speculates that wide wheel bar (20) will survey wide wheel (17) and be pushed into glass plate (15) edge manually, and mass drawstring (5) connects counterweight
Object links up with (4) and surveys wide wheel mass (19), and the wide wheel (17) of survey is allowed to contact rotation, the above installation and gear with glass plate (15) edge
Cincture synchronously completes, and surveys wide wheel (17) at this time and baffle wheel (14) spacing is equal to width of glass sheet, surveys wide wheel drawstring encoder
(22), aperture instrument (23) and computer booting debugging, determine normal glass plate width position, are set as zero point, this electric signal
It is chain by computer, power-supply controller of electric and baffle wheel push-rod electric machine lifting device, pass through computer controlled automatic or artificial half
It automatically controls two sides baffle wheel and surveys the advance and retreat amount of wide wheel, real-time control glass core line coincides with molten tin bath center line.
In Fig. 3: fixed frame (11) being fixed on molten tin bath edge channel steel (12), scroll wheel slideway (9) is mounted on fixation
On frame (11), baffle wheel bar (3) is mounted on scroll wheel slideway (9) to upper, and baffle wheel (14) is mounted on baffle wheel bar (3) front end,
Drawstring encoder hook (4) is connect with baffle wheel drawstring encoder (6), and upper hose (1) and downcomer (2) are welded on baffle wheel bar
(3) tail end, baffle wheel drawstring encoder (6) reconnect A/D converter (25) by conducting wire connection aperture instrument (23) and connect PLC
Programmable controller (26) connecting communication module (27) connects computer (28), and baffle wheel bar (3) is pushed into glass plate manually
(15) edge, mass drawstring (5) connect mass hook (4) and baffle wheel mass (10), lower push-rod electric machine liter manually
Falling unit (16) is adjusted to mass drawstring (5) and tightens, and baffle wheel (14) is allowed to contact rotation, adjustment gear with glass plate (15) edge
Cincture mass (10) weight is greater than the oscillatory forces of glass plate, less than deformation force of the glass plate at a temperature of this, the above installation and surveys
Width wheel synchronously completes, baffle wheel drawstring encoder (6), the debugging of aperture instrument (23) computer booting, shows rib on computer
Taking turns and survey wide wheel current location is 0, and setting baffle wheel, dead-center position is in position at this time with wide wheel is surveyed, as the wide increase 4mm of glass plate
When, 4mm can be automatically exited from by surveying wide wheel, and baffle wheel position is motionless, and the wide+0mm in rib wheel apparatus side is shown on computer, survey wide wheel
Wide+the 4mm in device side, at this time glass core line and molten tin bath disalignment 2mm, computer can send instructions at this time, order gear
Side wheel device exits 2mm, surveys wide wheel apparatus and follows up at a slow speed automatically 2mm, follow-up in place when, show on computer baffle wheel position+
2mm surveys wide wheel side position+2mm, and glass core line and molten tin bath center line are without offset at this time.As the wide reduction 4mm of glass plate,
The wide 0mm in baffle wheel side is shown on computer, surveys the wide wheel wide -4mm in side, at this time glass core line and molten tin bath disalignment
2mm, the computer baffle wheel that sends instructions promotes 2mm at this time, surveys wide wheel and automatically exits from 2mm；Baffle wheel position-is shown on computer
2mm surveys wide wheel side position -2mm, and glass core line and molten tin bath center line are without offset at this time；Digital display control system controls always
Glass core line is overlapped with molten tin bath center line, prevents glass plate swing.
(29) are circular diameters on baffle wheel in Fig. 5, circular diameter under (30) baffle wheel, and circular diameter (30) is greater than gear under baffle wheel
Circular diameter (29) on cincture, automatic baffle wheel are circular platform type structure, and traditional baffle wheel is cylindrical structure.
Claims (7)
1. the wide baffle wheel of automatic measuring plate is by automatic catch side wheel device, automatic to survey wide wheel apparatus and digital display control system three parts group
At it is characterized in that: baffle wheel and survey width wheel material are high purity graphite, truncated cone-shaped structure, automatic catch side wheel device and automatically survey are wide
Wheel apparatus is mounted on molten tin bath contraction section, and the left and right sides is symmetrically installed, can be mutually standby, and digital display control system is mounted on Central Control Room, far
Process control baffle wheel and the disengaging for surveying wide wheel.
2. the wide baffle wheel of automatic measuring plate according to claim 1, it is characterized in that: baffle wheel and the wide wheel of survey and glass edges of boards
Portion rolls often contact, and the wide wheel of survey is very small to the active force of glass plate, not will cause glass plate deformation, baffle wheel is to glass plate
Active force is equal to the oscillatory forces of glass plate, and less than the active force for causing glass plate to deform, two side wheel spacing are width of glass sheet.
3. the wide baffle wheel of automatic measuring plate according to claim 1, it is characterized in that: surveying before wide wheel is mounted on the wide wheel bar of survey
End, the wide wheel of survey is suspended in tin liquor to be freely rotated under external force, is surveyed wide bar square tube of taking turns and is made inside and outside double-layer structure, tail end
Cooling water is welded into connector and water outlet connector, surveys on wide wheel bar and mass and drawstring encoder drawstring hook is installed, survey wide wheel bar
It is mounted on scroll wheel slideway, scroll wheel slideway is mounted on fixed frame, and fixed frame one end is fixed on molten tin bath edge channel steel, rolling
Driving wheel slideway is by 4 H-type scroll wheel groups at surveying wide wheel bar can freely retreat on scroll wheel pulley road, pacify below fixed frame
It sets pulley and surveys wide wheel drawstring encoder, survey wide wheel bar drawstring hook and connect with wide wheel drawstring encoder is surveyed, survey wide wheel bar and draw
Connection stay cord between rope hook and fixed pulley, drawstring turn to hanging by fixed pulley and survey wide wheel mass, survey wide wheel advance effect
Power is provided by surveying wide wheel mass, is exited active force and is provided by push-rod electric machine lifting device.
4. the wide baffle wheel of automatic measuring plate according to claim 1, it is characterized in that: digital display control system is by push-rod electric machine liter
Falling unit surveys wide wheel drawstring encoder, aperture instrument, power-supply controller of electric, A/D converter, PLC programmable controller, communication mould
Block, computer composition.
5. the wide baffle wheel of automatic measuring plate according to claim 1, it is characterized in that: before baffle wheel is mounted on baffle wheel bar
End, baffle wheel are suspended in tin liquor and are freely rotated under external force, and baffle wheel bar square tube makes inside and outside double-layer structure, tail end
Cooling water is welded into connector and water outlet connector, mass and drawstring encoder drawstring hook, baffle wheel bar are installed on baffle wheel bar
It being mounted on scroll wheel pulley road, scroll wheel slideway is mounted on fixed frame, and fixed frame one end is fixed on molten tin bath edge channel steel,
Scroll wheel slideway is by 4 H-type scroll wheel groups at baffle wheel bar can freely retreat on scroll wheel slideway, pacify below fixed frame
Pulley and baffle wheel drawstring encoder are set, connection stay cord between baffle wheel bar drawstring hook and fixed pulley, drawstring is by determining cunning
It rotates to hanging baffle wheel mass, active force is provided by baffle wheel mass when baffle wheel advance adjusts, and baffle wheel exits work
Firmly provided by push-rod electric machine lifting device.
6. the wide baffle wheel of automatic measuring plate according to claim 1, it is characterized in that: baffle wheel bar advance and retreat displacement is by rib
The measurement of drawstring encoder is taken turns, the electric signal of baffle wheel drawstring encoder acquisition is sent to digital display control system, digital display by conducting wire
Control system shows that baffle wheel physical location, digital display control system adjust baffle wheel to suitable position in real time.
7. the wide baffle wheel of automatic measuring plate according to claim 1, it is characterized in that: circular diameter is greater than baffle wheel under baffle wheel
Upper circular diameter, baffle wheel are circular platform type structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920280661.2U CN209619172U (en) | 2019-02-21 | 2019-02-21 | The wide baffle wheel of automatic measuring plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920280661.2U CN209619172U (en) | 2019-02-21 | 2019-02-21 | The wide baffle wheel of automatic measuring plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209619172U true CN209619172U (en) | 2019-11-12 |
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ID=68455921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920280661.2U Expired - Fee Related CN209619172U (en) | 2019-02-21 | 2019-02-21 | The wide baffle wheel of automatic measuring plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209619172U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112919781A (en) * | 2019-12-06 | 2021-06-08 | 四川旭虹光电科技有限公司 | Float glass production system and float glass production method |
-
2019
- 2019-02-21 CN CN201920280661.2U patent/CN209619172U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112919781A (en) * | 2019-12-06 | 2021-06-08 | 四川旭虹光电科技有限公司 | Float glass production system and float glass production method |
| CN112919781B (en) * | 2019-12-06 | 2024-01-16 | 四川旭虹光电科技有限公司 | Float glass production system and float glass production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191112 Termination date: 20210221 |