CN209614456U - A new energy-saving and environment-friendly cutting platform mechanism - Google Patents
A new energy-saving and environment-friendly cutting platform mechanism Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 62
- 230000007613 environmental effect Effects 0.000 claims abstract 7
- 230000003028 elevating effect Effects 0.000 claims abstract 4
- 238000003825 pressing Methods 0.000 claims description 6
- 238000004134 energy conservation Methods 0.000 claims 6
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- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000463 material Substances 0.000 abstract description 7
- 238000010521 absorption reaction Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 7
- 238000001179 sorption measurement Methods 0.000 description 5
- 238000003698 laser cutting Methods 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 201000005947 Carney Complex Diseases 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及切割技术领域,具体为一种节能环保新型切割平台机构。The utility model relates to the technical field of cutting, in particular to a novel energy-saving and environment-friendly cutting platform mechanism.
背景技术Background technique
切割机分为火焰切割机、等离子切割机、激光切割机和水切割等,激光切割机为效率最快,切割精度最高,切割厚度一般较小,等离子切割机切割速度也很快,切割面有一定的斜度,火焰切割机针对于厚度较大的碳钢材质,随着现代机械加工业地发展,对切割的质量、精度要求的不断提高,对提高生产效率、降低生产成本、具有高智能化的自动切割功能的要求也在提升,数控切割机的发展必须要适应现代机械加工业发展的要求,切割机从切割材料来区分,分为金属材料切割机和非金属材料切割机,金属材料切割机分为火焰切割机、等离子切割机、激光切割机和水刀切割机等,非金属材料切割机主要是刀具切割机,人们一般都在切割平台进行切割非金属材料,例如鞋材、布料、皮革、海绵和纸板等,但现有的切割平台电能消耗较多,其采用固定材料的方式是吸附式,吸附式只能一层一层的切割,而且生产效率低,为此,我们提出一种节能环保新型切割平台机构。Cutting machines are divided into flame cutting machines, plasma cutting machines, laser cutting machines, and water cutting machines. Laser cutting machines have the fastest efficiency, highest cutting precision, and generally small cutting thickness. With a certain inclination, the flame cutting machine is aimed at carbon steel with a large thickness. With the development of the modern mechanical processing industry, the requirements for cutting quality and precision are continuously improved, and it is highly intelligent for improving production efficiency and reducing production costs. The requirements for the automatic cutting function are also improving. The development of CNC cutting machines must adapt to the requirements of the development of the modern mechanical processing industry. Cutting machines are divided into metal material cutting machines and non-metallic material cutting machines. Cutting machines are divided into flame cutting machines, plasma cutting machines, laser cutting machines and water jet cutting machines, etc. Non-metallic material cutting machines are mainly knife cutting machines. , leather, sponge and cardboard, etc., but the existing cutting platform consumes more electric energy, and the method of fixing materials is adsorption type, which can only cut layer by layer, and the production efficiency is low. Therefore, we propose A novel energy-saving and environment-friendly cutting platform mechanism.
实用新型内容Utility model content
本实用新型的目的在于提供一种节能环保新型切割平台机构,具备电能消耗少以及生产效率高的优点,解决了现有的切割平台电能消耗较多,其采用固定材料的方式是吸附式,吸附式只能一层一层的切割,而且生产效率低的问题。The purpose of the utility model is to provide a new energy-saving and environment-friendly cutting platform mechanism, which has the advantages of less power consumption and high production efficiency, and solves the problem that the existing cutting platform consumes more power. The method can only be cut layer by layer, and the production efficiency is low.
为实现上述目的,本实用新型提供如下技术方案:一种节能环保新型切割平台机构,包括切割平台本体、输送台、横梁、刀头组、龙门架、横向压板、横向压轮、横向压轮升降机构、纵向压轮组、纵向压轮组气缸和纵向导轨,所述切割平台本体的上表面活动安装有输送台,所述切割平台本体顶部的左右端且位于输送台外侧的顶部均固定连接有龙门架,所述龙门架内侧的上端固定连接有纵向导轨,所述纵向导轨的内侧滑动连接有横梁,所述横梁右侧的中端固定安装有刀头组,所述切割平台本体顶部的前端与后端且位于龙门架内侧的下端均固定安装有横向压轮升降机构,所述刀头组的底部固定安装有纵向压轮组气缸,所述纵向压轮组气缸的底部固定连接有纵向压轮组,所述横向压轮升降机构的内侧固定连接有横向压轮,所述龙门架的内壁固定连接有横向压板。In order to achieve the above purpose, the utility model provides the following technical solutions: a new type of energy-saving and environment-friendly cutting platform mechanism, including cutting platform body, conveying table, beam, cutter head group, gantry frame, horizontal pressure plate, horizontal pressure wheel, horizontal pressure wheel lift Mechanism, longitudinal pressure roller group, longitudinal pressure roller group cylinder and longitudinal guide rail, the upper surface of the cutting platform body is movably installed with a conveying platform, the left and right ends of the cutting platform body top and the top outside the conveying platform are fixedly connected with A gantry frame, the upper end of the inner side of the gantry frame is fixedly connected with a longitudinal guide rail, the inner side of the longitudinal guide rail is slidably connected with a beam, the middle end on the right side of the beam is fixedly equipped with a cutter head group, and the front end of the top of the cutting platform body The bottom of the cutter head group is fixedly equipped with a longitudinal pressure roller group cylinder, and the bottom of the longitudinal pressure roller group cylinder is fixedly connected with a longitudinal pressure roller group. For the wheel set, the inner side of the horizontal pressure roller lifting mechanism is fixedly connected with a horizontal pressure roller, and the inner wall of the gantry frame is fixedly connected with a horizontal pressure plate.
优选的,所述纵向压轮组为两组,所述纵向压轮组每组的数量至少为两个,且形状相同。Preferably, there are two sets of longitudinal pressure rollers, each of which is at least two in number and has the same shape.
优选的,所述纵向压轮组气缸的数量为两个,且形状相同。Preferably, the number of cylinders of the longitudinal pressure roller group is two, and the shapes are the same.
优选的,所述纵向导轨的形状为圆形或矩形,且纵向导轨数量为两个或四个。Preferably, the shape of the longitudinal guide rail is circular or rectangular, and the number of the longitudinal guide rails is two or four.
优选的,所述输送台通过输送带进行输送。Preferably, the conveying platform is conveyed by a conveyor belt.
优选的,所述刀头组的数量为两组,且刀头组每组的形状相同。Preferably, the number of the cutter head groups is two groups, and the shape of each cutter head group is the same.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型通过切割平台本体、输送台、横梁、刀头组、龙门架、横向压板、横向压轮、横向压轮升降机构、纵向压轮组、纵向压轮组气缸和纵向导轨的配合,起到了可有效的减少电能的消耗,同时提高生产效率,解决了现有的切割平台电能消耗较多,其采用固定材料的方式是吸附式,吸附式只能一层一层的切割,而且生产效率低的问题。The utility model operates through the cooperation of the cutting platform body, the conveying platform, the beam, the cutter head group, the gantry frame, the horizontal pressure plate, the horizontal pressure roller, the horizontal pressure roller lifting mechanism, the longitudinal pressure roller group, the cylinder of the longitudinal pressure roller group and the longitudinal guide rail. It can effectively reduce the consumption of electric energy and improve production efficiency at the same time. It solves the problem that the existing cutting platform consumes a lot of electric energy. The method of fixing materials is adsorption type, which can only cut layer by layer. low problem.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型纵向导轨结构示意图。Fig. 2 is a structural schematic diagram of the longitudinal guide rail of the utility model.
图中:1切割平台本体、2输送台、3横梁、4刀头组、5龙门架、6横向压板、7横向压轮、8横向压轮升降机构、9纵向压轮组、10纵向压轮组气缸、11纵向导轨。In the figure: 1 cutting platform body, 2 conveyor table, 3 beam, 4 cutter head group, 5 gantry frame, 6 horizontal pressure plate, 7 horizontal pressure wheel, 8 horizontal pressure wheel lifting mechanism, 9 vertical pressure wheel group, 10 vertical pressure wheel Group of cylinders, 11 longitudinal guide rails.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-2,一种节能环保新型切割平台机构,包括切割平台本体1、输送台2、横梁3、刀头组4、龙门架5、横向压板6、横向压轮7、横向压轮升降机构8、纵向压轮组9、纵向压轮组气缸10和纵向导轨11,切割平台本体1的上表面活动安装有输送台2,输送台2通过输送带进行输送,切割平台本体1顶部的左右端且位于输送台2外侧的顶部均固定连接有龙门架5,龙门架5内侧的上端固定连接有纵向导轨11,纵向导轨11的形状为圆形或矩形,且纵向导轨11数量为两个或四个,起到了可有效的减少电能的消耗,同时提高生产效率,解决了现有的切割平台电能消耗较多,其采用固定材料的方式是吸附式,吸附式只能一层一层的切割,而且生产效率低的问题,纵向导轨11的内侧滑动连接有横梁3,横梁3右侧的中端固定安装有刀头组4,刀头组4的数量为两组,且刀头组4每组的形状相同,切割平台本体1顶部的前端与后端且位于龙门架5内侧的下端均固定安装有横向压轮升降机构8,刀头组4的底部固定安装有纵向压轮组气缸10,纵向压轮组气缸10的数量为两个,且形状相同,纵向压轮组气缸10的底部固定连接有纵向压轮组9,纵向压轮组9为两组,纵向压轮组9每组的数量至少为两个,且形状相同,横向压轮升降机构8的内侧固定连接有横向压轮7,龙门架5的内壁固定连接有横向压板6。Please refer to Figure 1-2, a new type of energy-saving and environmentally friendly cutting platform mechanism, including cutting platform body 1, conveying table 2, beam 3, cutter head group 4, gantry frame 5, horizontal pressing plate 6, horizontal pressing wheel 7, and horizontal pressing wheel Lifting mechanism 8, longitudinal pressure roller group 9, longitudinal pressure roller group cylinder 10 and longitudinal guide rail 11, the upper surface of cutting platform body 1 is equipped with conveying platform 2, and conveying platform 2 is conveyed by conveyor belt, cutting platform body 1 top The left and right ends and the top outside the conveyor platform 2 are fixedly connected with the gantry 5, and the upper end of the gantry 5 is fixedly connected with the longitudinal guide rail 11. The shape of the longitudinal guide rail 11 is circular or rectangular, and the number of the longitudinal guide rails 11 is two. Or four, it can effectively reduce the consumption of electric energy, and at the same time improve the production efficiency, and solve the problem that the existing cutting platform consumes more electric energy. Cutting, and the problem of low production efficiency, the inner side of the longitudinal guide rail 11 is slidingly connected with the beam 3, and the middle end on the right side of the beam 3 is fixedly equipped with the cutter head group 4, the number of the cutter head group 4 is two groups, and the cutter head group 4 The shape of each group is the same, the front end and rear end of the top of the cutting platform body 1 and the lower end positioned at the inner side of the gantry frame 5 are fixedly equipped with a horizontal pressure roller lifting mechanism 8, and the bottom of the cutter head group 4 is fixedly equipped with a longitudinal pressure roller group cylinder 10 , the number of longitudinal pressure roller group cylinders 10 is two, and the shape is the same, the bottom of the longitudinal pressure roller group cylinder 10 is fixedly connected with the longitudinal pressure roller group 9, the longitudinal pressure roller group 9 is two groups, and each longitudinal pressure roller group 9 The quantity is at least two, and the shape is the same, the inner side of the horizontal pressure roller lifting mechanism 8 is fixedly connected with the horizontal pressure roller 7, and the inner wall of the gantry 5 is fixedly connected with the horizontal pressure plate 6.
使用时,通过外置控制器启动切割平台本体1,这时工作人员只需要将材料叠加二到十层,并将其放置在输送台2的顶部,由输送台2将其输送至纵向压轮组9的顶部,然后由纵向压轮组9以及纵向压轮组气缸10对其进行纵向压紧,同时利用横向压板6和横向压轮7的配合进行横向压紧,通过设置纵向导轨11,可用于带动横梁3以及刀头组4进行移动,以便于对其进行切割,此方法采用物理按压方式进行固定,其不仅改善了传统的吸附式固定材料的耗电,而且还提高了其生产效率,并且只需要一至二千瓦即可驱动设备,解决了现有的切割平台电能消耗较多,其采用固定材料的方式是吸附式,吸附式只能一层一层的切割,而且生产效率低的问题。When in use, start the cutting platform body 1 through an external controller, and at this time, the staff only need to stack two to ten layers of materials and place them on the top of the conveying table 2, and the conveying table 2 will transport them to the longitudinal pressure rollers The top of the group 9 is then compressed longitudinally by the longitudinal pressure roller group 9 and the cylinder 10 of the longitudinal pressure roller group. In order to drive the beam 3 and the cutter head group 4 to move so as to cut them, this method uses physical pressing to fix, which not only improves the power consumption of traditional adsorption fixing materials, but also improves its production efficiency. And it only needs one to two kilowatts to drive the equipment, which solves the problem that the existing cutting platform consumes a lot of electric energy, and the method of fixing materials is adsorption type, which can only cut layer by layer, and the production efficiency is low. .
综上所述:该节能环保新型切割平台机构,通过切割平台本体1、输送台2、横梁3、刀头组4、龙门架5、横向压板6、横向压轮7、横向压轮升降机构8、纵向压轮组9、纵向压轮组气缸10和纵向导轨11的配合,起到了可有效的减少电能的消耗,同时提高生产效率,解决了现有的切割平台电能消耗较多,其采用固定材料的方式是吸附式,吸附式只能一层一层的切割,而且生产效率低的问题。To sum up: the new energy-saving and environmentally friendly cutting platform mechanism, through the cutting platform body 1, the conveying table 2, the beam 3, the cutter head group 4, the gantry frame 5, the horizontal pressure plate 6, the horizontal pressure wheel 7, and the horizontal pressure wheel lifting mechanism 8 , the longitudinal pressure roller group 9, the cooperation of the longitudinal pressure roller group cylinder 10 and the longitudinal guide rail 11 can effectively reduce the consumption of electric energy, improve production efficiency at the same time, and solve the problem that the existing cutting platform consumes more electric energy. The material method is adsorption type, which can only cut layer by layer, and the production efficiency is low.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111347499A (en) * | 2020-03-26 | 2020-06-30 | 彭瑶 | Woodworking machine |
| CN112059688A (en) * | 2020-09-11 | 2020-12-11 | 宁波戈冉泊精密金属有限公司 | Special cutting device of high-voltage copper bar |
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2019
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111347499A (en) * | 2020-03-26 | 2020-06-30 | 彭瑶 | Woodworking machine |
| CN111347499B (en) * | 2020-03-26 | 2022-04-12 | 吴善旺 | Woodworking machine |
| CN112059688A (en) * | 2020-09-11 | 2020-12-11 | 宁波戈冉泊精密金属有限公司 | Special cutting device of high-voltage copper bar |
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