CN209599419U - A kind of high viscosity damage resistant PE wood-plastic board composite production line - Google Patents
A kind of high viscosity damage resistant PE wood-plastic board composite production line Download PDFInfo
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- CN209599419U CN209599419U CN201821388999.1U CN201821388999U CN209599419U CN 209599419 U CN209599419 U CN 209599419U CN 201821388999 U CN201821388999 U CN 201821388999U CN 209599419 U CN209599419 U CN 209599419U
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Abstract
The utility model provides a kind of high viscosity damage resistant PE wood-plastic board composite production line, it using the push cylinder synchronous drive workbench for driving cutter to cut wood-plastic board by being rotated, make cutting after wood moulding slab products on the table automatically realize 4 stations switching when, also synchronous drive reshaping device carries out squeezing shaping to wood moulding slab products in shaping station, solve wood-plastic board in process of production deformation the technical issues of, and realize cutting, shaping, cut discharging progress synchronous with 4 production stages of garbage collection, make the shape of wood moulding slab products, size is consistent.
Description
Technical field
The utility model relates to wood-plastic board Combined Machining Technology field, specially a kind of high viscosity damage resistant PE wood-plastic board is multiple
Symphysis producing line.
Background technique
Wood plastic composite since western developed country is researched and developed successfully, be widely used in first skirting,
Siding, bed board, decorative panel, fence, balustrade, building template, building doors and windows, outdoor roof tiles;(door is built-in for automotive upholstery
Plaque, bottom plate, spare wheel cover, backrest, instrument board, glove box, barn door, headrest plug-in unit etc.);Packaging and logistics combination
Pallet, packing case, storage box, flower case, stock shelf;Highway noises partition, seashore road plate, railroad sleeper;It can also decorate
Frame, oceangoing ship ship cockpit partition, office partition, outdoor outdoor table and bench, adjustable shelf etc., there are also roll over for material just in exploitation
Lamination, shutter, indoor roof plate, student desk and chair etc..This new technology is at the early-stage in China, with the depth of popularization and application
Enter, active influence will be generated to making full use of resource, increasing economic efficiency and reduce environmental pollution etc., there is wide city
Field prospect.Wood plastic composite (WPC) is to be compounded a certain proportion of modeling using biological materials such as primary wood, bamboos as primary raw material
Expect base-material, handles the molding composite material of post-processing through special process.Wood plastic composite is applied widely, can almost cover
The use field of all logs, plastics, plastic-steel, aluminium alloy and other similar composite materials, and since it uses environmental protection, cost
Economy, and can be with recycling and reusing, thus also solve the problems, such as the regeneration of composite material, wood industry waste resource.In
Nowadays under the overall situation for advocating low-carbon economy, the recyclable feature of Wood plastic composite makes it increasingly be taken seriously.Currently, complete
Ball WPC yield is more than 2,000,000 tons.In this, north America region yield is ranked first with 1,000,000 tons, 300,000 tons of China, Japan 10
Ten thousand tons and 70,000 tons of Germany.It can be seen that the Wood plastic composite industry in China still develop in the world it is relatively good.
In the Chinese patent of Patent No. CN201711267775.5, a kind of production large scale wood-plastic clad plate is disclosed
The equipment of material, including workbench, workbench top side are provided with squeezer, and the squeezer top is provided with plastics and melts
Change feeder and organic fiber feeder, the organic fiber feeder are set to plastic melt feeder side, the plastics
Melt in feeder and organic fiber feeder and be provided with holding tank, the holding tank side is provided with the first heater strip.This
Utility model makes plastics and organic fiber object rotate uniformly mixing by turbine leaf according to a certain ratio using flowmeter, then sharp
Mixture is carried out with squeezer to be tentatively squeezed into sheet shape, subsequently plate is carried out using lower platen and top board smooth
With lines processing, so that wood-plastic composite panel be made, step full-automation processing produced is improved work efficiency, and
The utility model structure is simple, and use is safe, and wood-plastic composite panel finished product efficiency produced is high.
But wood-plastic board is overmolded after supercooling in co-extrusion, cut into wood moulding slab products, but due to
For wood-plastic board when just completion co-extrusion is overmolded, the temperature of raw material is at 100 DEG C or more, and leading to molding Wood plastic boards, there are one
Fixed deformation behavior, it may occur that the case where bending, needing wood-plastic board to re-start shaping and cut in cutting complete process makes wood
Size, the shape of mould plate are consistent.
Utility model content
In view of the above problems, the utility model provides a kind of high viscosity damage resistant PE wood-plastic board composite production line, lead to
It crosses using driving the push cylinder synchronous drive workbench of cutter cutting wood-plastic board to be rotated, makes the wood moulding slab products after cutting
On the table automatically realize 4 stations switching when, also synchronous drive reshaping device in shaping station to wood moulding slab products
Carry out squeezing shaping, solve wood-plastic board in process of production deformation the technical issues of, while it is automatic to realize wood moulding slab products
It cuts, is consistent the shape of wood moulding slab products, size.
To achieve the above object, the utility model provides the following technical solutions:
A kind of high viscosity damage resistant PE wood-plastic board composite production line, including the first extrusion device, the second extrusion device and multiple
Molding tool, first extrusion device is vertically arranged with the second extrusion device, and the setting that crosses at the composite die, and institute
It states and is provided with molding die between the first extrusion device and composite die, further includes:
Roll-in conveying mechanism, the roll-in conveying mechanism are set to the rear side of the composite die, to the compound die
The wood-plastic board of tool output orderly conveys backward;
Delivery device is sheared, the shearing delivery device is set to the rear side of the roll-in conveying mechanism, by setting vertically
The push cylinder set drives cutter to carry out slitting treatment to the wood-plastic board that the roll-in conveying mechanism exports and forms wood moulding slab products;
Rotary switching mechanism, the rotary switching mechanism be set to it is described shearing delivery device rear side, receive described in
The wood moulding slab products exported after shearing delivery device cutting, and driven by the shearing delivery device to the wood moulding slab products
Carry out rotation switching, the rotary switching mechanism along its direction of rotation be disposed with receiving station, shaping station, cut station with
Waste recovery station, the receiving station are located at the upper surface of the rotary switching mechanism;
Reshaping device, the reshaping device are set to the side of the shaping station, are driven by the shearing delivery device
The dynamic wood moulding slab products on the shaping station carry out squeezing shaping;And
Cutting mechanism, the cutting mechanism is set to the lower section for cutting station, to the wood cut on station
Mould plate product is cut.
As an improvement, the roll-in conveying mechanism includes:
Conveyer belt, the conveyer belt are set to the lower section of the wood-plastic board, are supported conveying to the wood-plastic board;And
Seaming roll, several seaming rolls are set to the top of the wood-plastic board, carry out at rolling to the wood-plastic board
Reason.
As an improvement, sheared delivery device further include:
Portal frame, the portal frame are set to the rear side of the roll-in conveying mechanism, described the middle part is provided with cutting platform
Wood-plastic board passes through above the cutting platform, and cutter groove is provided in the middle part of the cutting platform, and its top is provided with the push gas
Cylinder;And
Component is pushed, the push component connect setting with the push rod of the push cylinder, driven by the push cylinder
Dynamic roll backward to the wood moulding slab products pushes at the receiving station.
As an improvement, the push component includes:
First push rolls, the first push rolls horizontal rolling setting, hang down with the conveying direction of the wood moulding slab products
Straight setting, and its both ends connect setting with second connecting rod with the push cylinder by hinged first connecting rod;And
First elastic component, first elastic component are connected between the first connecting rod and the second connecting rod.
As an improvement, the rotary switching mechanism includes:
Workbench, the workbench are cuboid setting, and both ends along its length are provided with rotary shaft, and it passes through
The rotary shaft swivel mount is set on bracket, which is respectively provided on the side of distribution along the axis direction of the rotary shaft
There is the accommodating groove for storing the wood moulding slab products, and the both ends of the accommodating groove are provided with limiting slot;
Connecting shaft, the connecting shaft are rotatably dispose in the side of the workbench, are arranged in parallel with the rotary shaft, and
It connect setting in such a way that belt is driven with the rotary shaft;
Transmission gear, the transmission gear are sheathed in the connecting shaft, are located at the lower section of the cutter;And
Unidirectional rack gear group, the unidirectional rack gear group are vertically arranged along the push direction of the push cylinder, top and institute
The push rod connection of push cylinder is stated, and its lower end is engaged with the transmission gear.
As an improvement, the unidirectional rack gear group includes:
The upper end of rack gear seat, the rack gear seat is connect with the push rod of the push cylinder, is driven by the push cylinder
It is dynamic to be slided up and down along vertical side, mounting groove is provided at lower end;
Rake tooth, several rake tooths along the mounting groove the equidistant rotary setting of length direction in the mounting groove
It is interior, and mounting groove is exposed at its top;
Spring, several springs are arranged in a one-to-one correspondence with the rake tooth, conflict be set to the rake tooth with
Between the slot bottom of the mounting groove;And
Limited block, several limited blocks are arranged in a one-to-one correspondence with the rake tooth, be set to the rake tooth with
Between the slot bottom of the mounting groove, and its top for being located at the spring.
As an improvement, the reshaping device includes:
Trim panel, the trim panel is reciprocatingly slided by sliding-rail sliding sliding pair is set to the side of the shaping station,
It carries out squeezing shaping processing to the wood moulding slab products on the workbench at the shaping station;
First driving rack, first driving rack is arranged along the moving direction of the trim panel, with the shaping
Plate is fixedly connected;
First transmission gear, first transmission gear are engaged in the top of first driving rack;
Transmission shaft, the transmission shaft are arranged in parallel with the rotary switching mechanism, are arranged with first driving cog thereon
Wheel and the second transmission gear;And
Second driving rack, the lower end of second driving rack are engaged with second transmission gear, the upper end and institute
State push cylinder connection setting.
As an improvement, the cutting mechanism includes:
Saw blade, the saw blade are set to the lower section of the workbench, and the length direction along the workbench is symmetrical arranged,
And its annular cutter groove corresponding matching for being arranged with the workbench two sides;And
Driving motor, the driving motor are set to the side of the workbench, coaxially connected thereon to be provided with drive shaft,
The drive shaft passes through saw blade rotary setting described in gear set drive.
The beneficial effect of the utility model production line is:
(1) the utility model using the push cylinder synchronous drive workbench for driving cutter to cut wood-plastic board by being revolved
Turn, make cutting after wood moulding slab products on the table automatically realize 4 stations switching when, also synchronous drive reshaping device
Squeezing shaping is carried out to wood moulding slab products in shaping station, solves the problems, such as wood-plastic board deformation in process of production, while real
Show wood moulding slab products automatic cutting to cut, is consistent the shape of wood moulding slab products, size;
(2) the utility model is when being arranged workbench, using on workbench accommodating groove and limiting slot to the wood after cutting
Mould plate product is limited and is positioned, and makes wood moulding slab products when carrying out Switch of working position, can achieve the effect of accurate positionin, benefit
In subsequent shaping with cut;
(3) during the utility model push cylinder drives cutter to cut wood-plastic board, at receiving station
Workbench as the positioning in cutting process, it is ensured that incision is smooth in wood-plastic board cutting process, be conducive to subsequent point
Positioning during cutting;
(4) the utility model utilizes push cylinder during push cylinder drives cutter to cut wood-plastic board
It drives push component integrally to push the wood moulding slab products after completing cutting to enter in the accommodating groove at receiving station, makes workpiece
Always retain certain spacing between platform and cutter, can satisfy the conveying of subsequent wood-plastic board, at the same avoid work stage rotation with
Wood-plastic board interferes;
(5) the utility model is in the process that using shaping component the wood moulding slab products at shaping station are carried out with squeezing shaping
In, accommodating groove is opening setting close to the side of cutter, the decrement released in extrusion process to storage channel opening one
Side release, carries out cutting fixed length, can make the wood-plastic board produced by both ends of the cutting mechanism to wood moulding slab products again later
The size and shape of product keeps very strong consistency, utilizes subsequent use and reprocessing;
(6) the utility model realizes wood-plastic board cutting, wood-plastic board system by the rotation switching of 4 stations in work stage
The synchronised automatic that product shaping and wood moulding slab products cut three process carries out, and improves work efficiency, reduces people
Work cost.
In conclusion the utility model has the advantages that high production efficiency, superior product quality, cost of labor are low etc., it is especially suitable
For wood-plastic board Combined Machining Technology field.
Detailed description of the invention
Fig. 1 is the utility model schematic perspective view one;
Fig. 2 is the utility model schematic perspective view two;
Fig. 3 is the utility model broken section structural schematic diagram;
Fig. 4 is the utility model molding die schematic perspective view one;
Fig. 5 is the utility model molding die schematic perspective view two;
Fig. 6 is that the utility model cuts delivery device schematic perspective view;
Fig. 7 is that the utility model cuts delivery device schematic cross-sectional view;
Fig. 8 is structure enlargement diagram at A in Fig. 7;
Fig. 9 is the utility model rotary switching mechanism schematic perspective view;
Figure 10 is that the utility model embodiment cuts delivery device partial structural diagram;
Figure 11 is the utility model reshaping device schematic perspective view;
Figure 12 is the utility model reshaping device positive structure diagram;
Figure 13 is the utility model rotary switching mechanism schematic cross-sectional view;
Figure 14 is the utility model cutting mechanism schematic perspective view;
Figure 15 is utility model works platform schematic perspective view;
Figure 16 is the unidirectional rack gear group schematic cross-sectional view of the utility model;
Figure 17 is two schematic cross-sectional view one of the utility model embodiment;
Figure 18 is two schematic cross-sectional view two of the utility model embodiment;
Figure 19 is three schematic perspective view of the utility model embodiment;
Figure 20 is three mold insert structure schematic diagram of the utility model embodiment;
Figure 21 is three mold core knot inner flow passage section view contrast schematic diagram of the utility model embodiment;
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside",
The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise " be based on the orientation or positional relationship shown in the drawings, be only for
Convenient for description the utility model and simplify description, rather than the equipment of indication or suggestion meaning or element must have specifically
Orientation is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " first ",
" second " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicates indicated technology
The quantity of feature.Define " first " as a result, the feature of " second " can explicitly or implicitly include it is one or more
This feature.The meaning of " plurality " is two or more in the description of the present invention, unless otherwise clearly specific limit
It is fixed.
Embodiment one:
As shown in Figures 1 to 6, a kind of high viscosity damage resistant PE wood-plastic board composite production line, including the first extrusion device 1,
Second extrusion device 2 and composite die 3, first extrusion device 1 are vertically arranged with the second extrusion device 2, and described multiple
Cross setting at molding tool 3, and is provided with molding die 11 between first extrusion device 1 and composite die 3, further includes:
Roll-in conveying mechanism 4, the roll-in conveying mechanism 4 is set to the rear side of the composite die 3, to described compound
The wood-plastic board 10 that mold 3 exports orderly conveying backward;
Delivery device 5 is sheared, the shearing delivery device 5 is set to the rear side of the roll-in conveying mechanism 4, by vertical
The push cylinder 51 of setting drives cutter 52 to carry out slitting treatment to the wood-plastic board 10 that the roll-in conveying mechanism 4 exports and forms wood
Mould plate product 10a;
Rotary switching mechanism 6, the rotary switching mechanism 6 are set to the rear side of the shearing delivery device 5, receive institute
The wood moulding slab products 10a exported after shearing delivery device 5 is cut is stated, and is driven by the shearing delivery device 5 to the wood
Mould plate product 10a carries out rotation switching, which is disposed with receiving station 61, shaping along its direction of rotation
Station 62 cuts station 63 and waste recovery station 64, and the receiving station 61 is located at the upper end of the rotary switching mechanism 6
Face;
Reshaping device 7, the reshaping device 7 are set to the side of the shaping station 62, by the shearing pusher
The driving of structure 5 carries out squeezing shaping to the wood moulding slab products 10a on the shaping station 62;And
Cutting mechanism 8, the cutting mechanism 8 are set to the lower section for cutting station 63, cut station 63 to described
On wood moulding slab products 10a cut.
As shown in Figure 1, it should be noted that in the utility model, first extrusion device 1 further includes on vacuum feed
Expect that mechanism 12, the vacuum feeding mechanism 12 include elevating hopper 121, feeding tube 122, suction cylinder 123 and vacuum pump 124, feeding
Bucket 121 is connected by feeding tube 122 with suction cylinder 123, and suction cylinder 123 is being set to the feed hopper of the first extrusion device 1 just
Top, suction cylinder 123 are connected to by pipeline with vacuum pump 124, and vacuum pump 124 provides the power of suction.
As shown in Fig. 2, further illustrating, it is additionally provided with edge between the first extrusion device 1 and molding die 11 and goes out
Material direction sets gradually the first barrel 131, the second barrel 132, third barrel 133 and the 4th barrel 134 of heating, wherein the
The side of two barrels, 132 to the 4th barrel 134 is provided with exhaust fan 135, and the temperature of the first barrel 131 is 200 DEG C, the second material
The temperature of cylinder 132 is 185 DEG C, and the temperature of third barrel 133 is 135~137 DEG C, and the temperature of the 4th barrel is 116~126 DEG C.
As shown in figs. 4 and 5, further explanation, molding die 11, which discharges, reversed is all around provided around
One heating plate 111, the second heating plate 112, third heating plate 113 and the 4th heating plate 114, wherein the first heating plate 111 with
The temperature of second heating plate 112 is 150 DEG C, and the temperature of third heating plate 113 is 140 DEG C, and the temperature of the 4th heating plate 114 is
135~143 DEG C.
It is worth noting that, being additionally provided with vacuum device 14 between the second barrel 132 and third barrel 133, vacuumize
Mechanism 14 includes vacuum meter 141, condensation drum 142 and Vacuum suction pump 143, and vacuum meter 141 is set on the second barrel 132, cold
Solidifying bucket 142 is connected to setting with the second barrel 132, and Vacuum suction pump 143 is connected to setting with condensation drum 142, and vacuum device 14 is right
Second barrel 132 carries out vacuumize process, and vacuum degree is 0.08~-0.1Mpa, and vacuum device 14 produces the first extrusion device 1
Raw steam is sucked out, and is condensed into liquid water through condensation drum 142.
Wherein, the host electric current of the first extrusion device 1 and the second extrusion device 2 be 46~50A, feeding electric current 1.884A,
5.568 turns of engine speed, feeding revolving speed is 4.256 turns, and the temperature of composite die 3 is 116 DEG C.
First extrusion device 1 melts bottom material of the A material through 11 extrusion molding of molding die for wood-plastic board 10, and bottom material is from again later
The middle part of molding tool 3 passes through, and the second extrusion device 2 then melts B material and is transported at composite die 3, wraps to the surface of bottom material
Cover, formed wood-plastic board 10, wherein the second extrusion device 2 to bottom material coat with a thickness of 1mm.
As shown in figure 3, as a preferred embodiment, the roll-in conveying mechanism 4 includes:
Conveyer belt 41, the conveyer belt 41 are set to the lower section of the wood-plastic board 10, are supported to the wood-plastic board 10
Conveying;And
Seaming roll 42, several seaming rolls 42 are set to the top of the wood-plastic board 10, to the wood-plastic board 10 into
Row rolling processing.
It should be noted that after wood-plastic board 10 is exported out of composite die 3,42 pairs of wood of seaming roll with conveyer belt 41
Mould plate 10 carries out occlusion traction, and preliminary rolling shaping is carried out to wood-plastic board 10, and wood-plastic board 10 is conveyed to rear haulage.
As shown in Fig. 6 and Fig. 8, as a preferred embodiment, sheared delivery device 5 further include:
Portal frame 53, the portal frame 53 are set to the rear side of the roll-in conveying mechanism 4, and the middle part is provided with cutting platforms
531, the wood-plastic board 10 passes through above the cutting platform 531, and the middle part of the cutting platform 531 is provided with cutter groove 532, and it is pushed up
Portion is provided with the push cylinder 51;And
Component 54 is pushed, the push component 54 connect setting with the push rod 511 of the push cylinder 51, pushed away by this
Cylinder 51 of supplying gas driving rolls the wood moulding slab products 10a backward to be pushed at the receiving station 61.
Further, the push component 54 includes:
First push rolls 541,541 horizontal rolling of the first push rolls setting are defeated with the wood moulding slab products 10a
Direction is sent to be vertically arranged, and its both ends is connect by hinged first connecting rod 542 with second connecting rod 543 with the push cylinder 51
Setting;And
First elastic component 544, first elastic component 544 are connected in the first connecting rod 542 and connect with described second
Between bar 543.
It should be noted that due to composite die 3 export wood-plastic board 10 be quantity-produced, need to wood-plastic board 10 into
Row cutting forms wood moulding slab products 10a, needs to be transported to the rotary switching mechanism 6 of rear side after wood moulding slab products 10a slitting
It is interior, but since a distance must be retained between rotary switching mechanism 6 and cutting mechanism 5, so that subsequent wood-plastic board 10 can
To there is the sufficient time to convey to rotary switching mechanism 6, and rotating mechanism mechanism 6 is then during this period of time, realizes between station
Rotation switching, will not be interfered with the wood-plastic board 10 of subsequent delivery.
It further illustrates, when cutter 52 cuts wood-plastic board 10, the end of wood-plastic board 10 is not supported completely
Contact the end of rotary switching mechanism 6, also there are one section of travel spaces, after cutter 52 cuts off wood-plastic board 10, push cylinder
51 can also push downwards one end distance, at this point, the end after the first push rolls 541 are cut with wood moulding slab products 10a contacts, pass through
The push of push cylinder 51, the first push rolls 541 push forward wood moulding slab products 10a with wood moulding slab products 10a extrusion friction, the
One elastic component 544 stretches, and wood moulding slab products 10a is pushed to completely into in rotary switching mechanism 6, later push cylinder 51
Push rod 511 is recycled, the first elastic component 544 retraction drives the recycling of the first push rolls 541.
As shown in Fig. 6 to Figure 15, as a preferred embodiment, the rotary switching mechanism 6 includes:
Workbench 60, the workbench 60 are cuboid setting, and both ends along its length are provided with rotary shaft 601,
And it is set on bracket 602 by 601 swivel mount of rotary shaft, which encloses along the axis direction of the rotary shaft 601
The accommodating groove 603 for storing the wood moulding slab products 10a, and the two of the accommodating groove 603 are provided on the side of distribution
End is provided with limiting slot 604;
Connecting shaft 65, the connecting shaft 65 are rotatably dispose in the side of the workbench 60, flat with the rotary shaft 601
Row setting, and it connect setting in such a way that belt is driven with the rotary shaft 601;
Transmission gear 66, the transmission gear 66 are sheathed in the connecting shaft 65, are located at the lower section of the cutter 52;
And
Unidirectional rack gear group 67, the unidirectional rack gear group 67 is vertically arranged along the push direction of the push cylinder 51, top
Portion is connect with the push rod 511 of the push cylinder 51, and its lower end is engaged with the transmission gear 66.
As shown in figure 16, further, the unidirectional rack gear group 67 includes:
Rack gear seat 671, the upper end of the rack gear seat 671 is connect with the push rod 511 of the push cylinder 51, by described
51 drives edge of push cylinder just slides up and down vertically, and mounting groove 672 is provided at lower end;
Rake tooth 673, several rake tooths 673 along the mounting groove 672 the equidistant rotary setting of length direction in
In the mounting groove 672, and mounting groove 672 is exposed at its top;
Spring 674, several springs 674 are arranged in a one-to-one correspondence with the rake tooth 673, and conflict is set to described
Between rake tooth 673 and the slot bottom of the mounting groove 672;And
Limited block 675, several limited blocks 675 are arranged in a one-to-one correspondence with the rake tooth 673, are set to described
Between rake tooth 673 and the slot bottom of the mounting groove 672, and its top for being located at the spring 674.
It should be noted that 60 rotary setting of workbench, rotary power from push cylinder 51 push rod 511 to
It is driven during upper recycling by unidirectional rack gear group 67 and the cooperation of transmission gear 66, wherein the storage being arranged on workbench 60
Slot 603 is receiving station 61 positioned at the upper surface of 60 vertical direction of workbench, along clockwise for storing wood moulding slab products 10a
Direction selection, residue are followed successively by shaping station 62, cut station 63 and waste recovery station 64.
It further illustrates, unidirectional rack gear group 67 with push cylinder 51 when pushing downwards without nutating gear 66
Selection deflects rake tooth 673 by compressed spring 674, crosses transmission gear 66, and recycles upwards in push cylinder 51
When, rake tooth 673 passes through the limit of limited block 675, cooperates with transmission gear 66, selects transmission gear 66, and then pass through company
Spindle 65 drives workbench 60 to select, and realizes the switching of station.
Wherein, transmission gear 66 is rotated by 90 ° every time, i.e. drive workbench 60 is rotated by 90 ° every time, realizes the switching of station.
As shown in Fig. 9, Figure 11 and Figure 12, as a preferred embodiment, the reshaping device 7 includes:
Trim panel 71, the trim panel 71 are reciprocatingly slided by sliding-rail sliding sliding pair 72 and are set to the shaping station 62
Side, on the workbench 60 at the shaping station 62 wood moulding slab products 10a carry out squeezing shaping processing;
First driving rack 73, first driving rack 73 is arranged along the moving direction of the trim panel 71, with institute
Trim panel 71 is stated to be fixedly connected;
First transmission gear 74, first transmission gear 74 are engaged in the top of first driving rack 73;
Transmission shaft 75, the transmission shaft 75 are arranged in parallel with the rotary switching mechanism 6, are arranged with described first thereon and pass
Moving gear 74 and the second transmission gear 76;And
Second driving rack 77, the lower end of second driving rack 77 are engaged with second transmission gear 76, thereon
End connect setting with the push cylinder 51.
It should be noted that needing reshaping device to wood-plastic board system when wood moulding slab products 10a is switched to shaping station 62
Product 10a carries out squeezing shaping processing, and trim panel 71 is pushed by about 51 push cylinder and driven.
Wherein, when push cylinder 51 pushes downwards, 77 slide downward of the second driving rack and 76 band of the second transmission gear
Dynamic transmission shaft 75 is rotated, and then drives the rotation of the first transmission gear 74, then pass through the mobile drive of the first driving rack 73
Trim panel 71 carries out squeezing shaping processing to the wood moulding slab products 10a at shaping station 62, and recycles upwards in push cylinder 51
When reset, then counteragent, trim panel 71 reset.
It is worth noting that, the face that trim panel 71 and wood moulding slab products 10a are squeezed is rigidity setting, to wood moulding slab products
The curved position 10a carries out extruding moulding, prepares since wood moulding slab products 10a is just produced, the temperature in shaping is also
50~70 DEG C of temperature can effectively eliminate the position of bend relief by squeezing.
As shown in figure 14, as a preferred embodiment, the cutting mechanism 8 includes:
Saw blade 81, the saw blade 81 are set to the lower section of the workbench 60, along the length direction of the workbench 60
It is symmetrical arranged, and its 605 corresponding matching of annular cutter groove for being arranged with 60 two sides of workbench;And
Driving motor 82, the driving motor 82 is set to the side of the workbench 60, coaxially connected thereon to be provided with
Drive shaft 83, the drive shaft 83 drive 81 rotary setting of saw blade by gear set 84.
It should be noted that wood moulding slab products 10a is after completing re-shaping exercise, length due to convex portion compression,
It can change, need to cut at both ends, be consistent the length of wood moulding slab products 10a, therefore pass through driving motor
82 drive saw blades 81 cut the both ends of wood moulding slab products 10a.
Embodiment two:
Figure 17 is a kind of a kind of knot of the embodiment two of high viscosity damage resistant PE wood-plastic board composite production line of the utility model
Structure schematic diagram;As shown in figure 17, wherein using attached drawing corresponding with embodiment one with component identical or corresponding in embodiment one
Label hereafter only describes the distinctive points with embodiment one, the embodiment two and embodiment one shown in FIG. 1 for simplicity
The difference is that:
As shown in Figure 17 and Figure 18, a kind of high viscosity damage resistant PE wood-plastic board composite production line, the roll-in conveying mechanism 4
It further include the auxiliary push component 55 for being set to 10 lower section of wood-plastic board, auxiliary push component 55 includes:
Cylinder 551 is driven, the driving cylinder 551 is vertically arranged at the underface of the wood-plastic board 10;
Second push rolls 552,552 horizontal rolling of the second push rolls setting are defeated with the wood moulding slab products 10a
Direction is sent to be vertically arranged, and its both ends passes through the first hinged auxiliary connecting rod 553 and the second auxiliary connecting rod 554 and the driving gas
The connection setting of cylinder 551;And
Second elastic component 555, second elastic component 555 are connected in the first connecting rod 553 and connect with described second
Between bar 554.
It should be noted that during push component 54 pushes wood moulding slab products 10a, wood moulding slab products
The top of 10a is lacked support by the push power applied, its underpart, and wood moulding slab products 10a is easily caused to tilt, and is assisted by setting
Push component 55 is supported push to the lower part of wood moulding slab products 10a, guarantees the stress of the upper and lower end face of wood moulding slab products 10a
Uniformly, and the working principle of auxiliary push component 55 is consistent with the push working principle of component 54.
Embodiment three:
Figure 19 is a kind of a kind of knot of the embodiment three of high viscosity damage resistant PE wood-plastic board composite production line of the utility model
Structure schematic diagram;As shown in figure 19, wherein using attached drawing corresponding with embodiment one with component identical or corresponding in embodiment one
Label hereafter only describes the distinctive points with embodiment one, the embodiment three and embodiment one shown in FIG. 1 for simplicity
The difference is that:
As shown in Figure 19 to Figure 21, a kind of high viscosity damage resistant PE wood-plastic board composite production line, the composite die 3 is wrapped
It includes:
Mold core 31, the mold core 31 are rectangular setting, and the middle part is provided with the bottoms exported for 11 extrusion forming of molding die
Expect the material mouth 311 passed through, along the discharging direction of the material mouth 311, is provided on the two sides of the mold core around the material mouth 311
Runner 34, and it is provided with inlet connector 312 on the side wall for the mold core 31 being connected to the feed end of the runner 34, which connects
First 312 connect setting with second extrusion device 2;
Clamping plate 32, the clamping plate 32 are symmetrically disposed on the two sides of the mold core 31 along the discharging direction of material mouth 311, with
The splicing of mold core 31 setting;And
Heating plate 33, several heating plates 33 are set to the mold core 31 and clamping plate along the discharging direction of material mouth 311
On 32 4 sides, the B material flowed in the runner 34 of the mold core 31 is heated.
Further, the runner 34 includes first runner 341, second flow channel 342 and third flow channel 343, and described first
The feed end of runner 341 is connected to the inlet connector 312, the feed end of the second flow channel 342 and the first runner 341
Discharge end connection, the feed end of the third flow channel 343 is connected to the discharge end of the second flow channel 342, the third stream
The discharge end in road 343 is arranged around the material mouth 311.
It should be noted that the B material that 2 heat of the second extrusion device is melted is included first runner 341, second flow channel 342 and third
Runner 343 is coated on the surface of bottom material, thickness 1mm.
It further illustrates, the width D 1 of first runner 341, the width D 2 of second flow channel and the width D 3 of third flow channel
Meet relationship: D1 > D2 > D3, the depth L1 of first runner 341, the depth L2 of second flow channel, the depth L3's of third flow channel expires
Sufficient relationship: L1 > L2 > L3.
It further explains, carrying out pressurization, which expects that B right, is expected to the B of flowing by width and gradually reducing for depth
When bottom material is coated, covered effect is more preferable.
The course of work:
Step 1) co-extrusion, the first extrusion device 1 melts the A material of production wood-plastic board 10, through 11 extrusion molding of molding die
For the bottom material of plate, bottom material after molding is delivered to backward at the composite die 3 of 1 rear side of the first extrusion device, and is passed through
3 middle part of composite die;
Step 2) cladding, synchronous with step 1), the second extrusion device 2 melts the B material of production wood-plastic board 10, is delivered to
At composite die 3, the surface formation wood-plastic board 10 for being wrapped in bottom material is squeezed out through composite die 3;
Step 3) rolling conveying, is engaged by conveyer belt 41 with seaming roll 42 from the wood-plastic board 10 of 3 extrusion molding of composite die
Traction is delivered to backward at the shearing delivery device 5 of 4 rear side of roll-in conveying mechanism;
Step 4) cutting push, the wood-plastic board 10 exported from roll-in conveying mechanism 4 is by the push gas in shearing delivery device 5
Cylinder 51 drives cutter 52 to be cut, and wood-plastic board 10 is made to cut into several wood moulding slab products 10a, and wood moulding slab products 10a
After the completion of cutting, the rotary switching mechanism 6 being located on rear side of shearing delivery device 5 is pushed to backward by push component 54 is automatic
Place;
Step 5) rotation switching, the wood moulding slab products 10a being delivered at the receiving station 61 on rotary switching mechanism 6, with
What step 4) synchronized, it drives workbench 60 to be rotated by 90 ° by push cylinder 51, rotates wood moulding slab products 10a from receiving station 61
It switches at shaping station 62;
Step 6) shaping switches to the wood moulding slab products 10a at shaping station 62, synchronous with step 4), by push gas
Cylinder 51 drives mould plate product 10a of 71 automatic aligning of trim panel at shaping station 62 in reshaping device 7 to carry out squeezing shaping
Processing;
Step 7) cuts discharging, the wood moulding slab products 10a after Shape correction, synchronous with step 4), by push cylinder 51
It drives workbench 60 to be rotated by 90 °, switches to wood moulding slab products 10a from the rotation of shaping station 62 and cut at station 63, by cutting
Driving motor 82 in mechanism 8 drives saw blade 81 to carrying out cutting finishing at the both ends of wood moulding slab products 10a, the wood moulding after cutting
Slab products 10a is fallen vertically carries automatic output by conveyer belt;
Step 8) garbage collection, remaining waste material after cutting finishing is synchronous with step 4), is started building by 51 band of push cylinder
Make platform 60 to be rotated by 90 °, make cutting modify after remaining waste material commit suicide cutting position 63 rotation switch to it is defeated at waste recovery station 64
Reuse is collected out.
Wherein, in the step 1), the first extrusion device melts the A material of production wood-plastic board 10, squeezes through molding die 11
It, need to be by vacuumizing and cooling treatment when being shaped to the bottom material of plate out.
It should be noted that the production technology of more traditional wood-plastic board, the utility model increases the cutting of synchronous progress
Push, shaping, cuts discharging and garbage collection at rotation switching, so that wood-plastic board 10 is directly over processing and forms size, shape one
The wood moulding slab products 10a of cause.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (8)
1. a kind of high viscosity damage resistant PE wood-plastic board composite production line, including the first extrusion device (1), the second extrusion device (2)
With composite die (3), first extrusion device (1) is vertically arranged with the second extrusion device (2), and in the composite die
(3) cross setting at, and molding die (11), feature are provided between first extrusion device (1) and composite die (3)
It is, further includes:
Roll-in conveying mechanism (4), the roll-in conveying mechanism (4) is set to the rear side of the composite die (3), to described multiple
The orderly conveying backward of the wood-plastic board (10) of molding tool (3) output;
It shears delivery device (5), shearing delivery device (5) is set to the rear side of the roll-in conveying mechanism (4), by erecting
The wood-plastic board (10) that the push cylinder (51) being directly arranged drives cutter (52) to export the roll-in conveying mechanism (4) is cut
Processing forms wood moulding slab products (10a);
Rotary switching mechanism (6), the rotary switching mechanism (6) are set to the rear side of shearing delivery device (5), receive
The wood moulding slab products (10a) exported after shearing delivery device (5) cutting, and driven by the shearing delivery device (5)
Dynamic to carry out rotation switching to the wood moulding slab products (10a), which is disposed with reception along its direction of rotation
Station (61), shaping station (62) cut station (63) and waste recovery station (64), and the receiving station (61) is located at described
The upper surface of rotary switching mechanism (6);
Reshaping device (7), the reshaping device (7) are set to the side of the shaping station (62), are pushed by the shearing
Mechanism (5) driving carries out squeezing shaping to the wood moulding slab products (10a) on the shaping station (62);And
Cutting mechanism (8), the cutting mechanism (8) are set to the lower section for cutting station (63), cut station to described
(63) the wood moulding slab products (10a) on are cut.
2. a kind of high viscosity damage resistant PE wood-plastic board composite production line according to claim 1, which is characterized in that the roller
Pressure conveying mechanism (4) include:
Conveyer belt (41), the conveyer belt (41) are set to the lower section of the wood-plastic board (10), carry out to the wood-plastic board (10)
Support conveying;And
Seaming roll (42), several seaming rolls (42) is set to the top of the wood-plastic board (10), to the wood-plastic board
(10) rolling processing is carried out.
3. a kind of high viscosity damage resistant PE wood-plastic board composite production line according to claim 1, which is characterized in that sheared
Delivery device (5) further include:
Portal frame (53), the portal frame (53) are set to the rear side of the roll-in conveying mechanism (4), and the middle part is provided with cuttings
Platform (531), the wood-plastic board (10) passes through above the cutting platform (531), and is provided with cutter groove in the middle part of the cutting platform (531)
(532), and its top is provided with the push cylinder (51);And
It pushing component (54), push component (54) connect setting with the push rod (511) of the push cylinder (51), by
The push cylinder (51) driving rolls the wood moulding slab products (10a) backward to be pushed at the receiving station (61).
4. a kind of high viscosity damage resistant PE wood-plastic board composite production line according to claim 3, which is characterized in that described to push away
Sending component (54) includes:
First push rolls (541), the first push rolls (541) horizontal rolling setting, with the wood moulding slab products (10a)
Conveying direction is vertically arranged, and its both ends passes through hinged first connecting rod (542) and second connecting rod (543) and the push cylinder
(51) connection setting;And
First elastic component (544), first elastic component (544) are connected in the first connecting rod (542) and described second
Between connecting rod (543).
5. a kind of high viscosity damage resistant PE wood-plastic board composite production line according to claim 1, which is characterized in that the rotation
Turning switching mechanism (6) includes:
Workbench (60), the workbench (60) are cuboid setting, and both ends along its length are provided with rotary shaft
(601), and it is set on bracket (602) by rotary shaft (601) swivel mount, and the workbench (60) is along the rotary shaft
(601) axis direction is provided with the accommodating groove for storing the wood moulding slab products (10a) on the side of distribution
(603), and the both ends of the accommodating groove (603) are provided with limiting slot (604);
Connecting shaft (65), the connecting shaft (65) are rotatably dispose in the side of the workbench (60), with the rotary shaft
(601) it is arranged in parallel, and it connect setting in such a way that belt is driven with the rotary shaft (601);
Transmission gear (66), the transmission gear (66) are sheathed on the connecting shaft (65), are located at the cutter (52)
Lower section;And
Unidirectional rack gear group (67), the unidirectional rack gear group (67) are vertically arranged along the push direction of the push cylinder (51),
Top is connect with the push rod (511) of the push cylinder (51), and its lower end is engaged with the transmission gear (66).
6. a kind of high viscosity damage resistant PE wood-plastic board composite production line according to claim 5, which is characterized in that the list
Include: to rack gear group (67)
Rack gear seat (671), the upper end of the rack gear seat (671) are connect with the push rod (511) of the push cylinder (51), by
Push cylinder (51) drives edge just slides up and down vertically, and mounting groove (672) are provided at lower end;
Rake tooth (673), length direction equidistant rotary setting of several rake tooths (673) along the mounting groove (672)
In the mounting groove (672), and mounting groove (672) are exposed at its top;
Spring (674), several springs (674) are arranged in a one-to-one correspondence with the rake tooth (673), and conflict is set to institute
It states between rake tooth (673) and the slot bottom of the mounting groove (672);And
Limited block (675), several limited blocks (675) are arranged in a one-to-one correspondence with the rake tooth (673), are set to institute
It states between rake tooth (673) and the slot bottom of the mounting groove (672), and its top for being located at the spring (674).
7. according to a kind of high viscosity damage resistant PE wood-plastic board composite production line described in claim 1, which is characterized in that the shaping
Mechanism (7) includes:
Trim panel (71), the trim panel (71) are reciprocatingly slided by sliding-rail sliding sliding pair (72) and are set to the shaping station
(62) side carries out squeezing shaping to the wood moulding slab products (10a) on the workbench (60) at the shaping station (62)
Processing;
First driving rack (73), first driving rack (73) are arranged along the moving direction of the trim panel (71), with
The trim panel (71) is fixedly connected;
First transmission gear (74), first transmission gear (74) are engaged in the upper of first driving rack (73)
Side;
Transmission shaft (75), the transmission shaft (75) are arranged in parallel with the rotary switching mechanism (6), are arranged with described first thereon
Transmission gear (74) and the second transmission gear (76);And
Second driving rack (77), the lower end of second driving rack (77) are engaged with second transmission gear (76),
Upper end connect setting with the push cylinder (51).
8. a kind of high viscosity damage resistant PE wood-plastic board composite production line according to claim 5, which is characterized in that the sanction
Cutting mechanism (8) includes:
Saw blade (81), the saw blade (81) are set to the lower section of the workbench (60), the length along the workbench (60)
Direction is symmetrical arranged, and annular cutter groove (605) corresponding matching of itself and the setting of the workbench (60) two sides;And
Driving motor (82), the driving motor (82) are set to the side of the workbench (60), coaxially connected setting thereon
There are drive shaft (83), which drives saw blade (81) rotary setting by gear set (84).
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CN201821388999.1U CN209599419U (en) | 2018-08-28 | 2018-08-28 | A kind of high viscosity damage resistant PE wood-plastic board composite production line |
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CN201821388999.1U CN209599419U (en) | 2018-08-28 | 2018-08-28 | A kind of high viscosity damage resistant PE wood-plastic board composite production line |
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2018
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