CN209591676U - An enameled wire drying device with varnish gas treatment - Google Patents
An enameled wire drying device with varnish gas treatment Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及漆包线加工技术领域,具体为一种具有漆气处理的漆包线烘干装置。The utility model relates to the technical field of enameled wire processing, in particular to an enameled wire drying device with varnish gas treatment.
背景技术Background technique
漆包线是电机、电器和家用电器等产品的主要原材料,特别是近几年电力工业实现了持续快速增长,家用电器的迅速发展,给漆包线的应用带来较广阔的领域,漆包线的生产过程中需要使用烘干设备对漆包线外侧的油漆进行烘干。Enameled wire is the main raw material for products such as motors, electrical appliances and household appliances. Especially in recent years, the electric power industry has achieved sustained and rapid growth, and the rapid development of household appliances has brought a wider field of application of enameled wire. The production process of enameled wire requires Use drying equipment to dry the paint on the outside of the enameled wire.
但是现有的漆包线烘干装置,需要在漆包线移动过程中对漆包线进行烘干,导致在在漆包线烘干过程中产生的漆气会分散到空气中,对人体和环境造成巨大伤害,降低了装置环保性。However, the existing enameled wire drying device needs to dry the enameled wire during the moving process of the enameled wire, so that the paint gas generated during the enameled wire drying process will be dispersed into the air, causing great harm to the human body and the environment, and reducing the efficiency of the device. environmental protection.
实用新型内容Utility model content
本实用新型的目的在于提供一种具有漆气处理的漆包线烘干装置,以解决上述背景技术中提出现有的漆包线烘干装置,需要在漆包线移动过程中对漆包线进行烘干,导致在在漆包线烘干过程中产生的漆气会分散到空气中,对人体和环境造成巨大伤害,降低了装置环保性的问题。The purpose of this utility model is to provide an enameled wire drying device with paint gas treatment, to solve the problem that the existing enameled wire drying device proposed in the above background technology needs to dry the enameled wire during the moving process of the enameled wire, resulting in The paint gas generated during the drying process will disperse into the air, causing great harm to the human body and the environment, and reducing the environmental protection of the device.
为实现上述目的,本实用新型提供如下技术方案:一种具有漆气处理的漆包线烘干装置,包括烘干箱体和处理箱,所述烘干箱体前端开设有进线孔,且烘干箱体后端开设有出线孔,所述烘干箱体内壁固定连接有电热灯管组,且烘干箱体内壁左侧固定连接有消毒灯组,所述消毒灯组位于电热灯管组左侧,所述烘干箱体右端固定连接有风机,且风机吸风口穿过烘干箱体右侧延伸至烘干箱体内部,所述风机出风口固定连接有连接管,且连接管左端固定连接有进气管,所述处理箱内部固定连接有滤布,且滤布内侧填充有活性炭,所述处理箱内部填充有过滤液,所述进气管下端穿过处理箱上端和滤布延伸至过滤液内部,所述处理箱上端固定连接有排气管,且排气管下端穿过处理箱上端延伸至处理箱内部。In order to achieve the above purpose, the utility model provides the following technical solutions: an enameled wire drying device with lacquer gas treatment, including a drying box and a treatment box, the front end of the drying box is provided with a wire hole, and the drying The rear end of the cabinet is provided with an outlet hole, the inner wall of the drying cabinet is fixedly connected with an electric heating lamp group, and the left side of the inner wall of the drying cabinet is fixedly connected with a disinfection lamp group, and the disinfection lamp group is located on the left side of the electric heating lamp group. The right end of the drying box is fixedly connected with a fan, and the fan suction port extends through the right side of the drying box to the inside of the drying box. The air outlet of the fan is fixedly connected with a connecting pipe, and the left end of the connecting pipe is fixed Connected with an air intake pipe, the inside of the treatment box is fixedly connected with a filter cloth, and the inside of the filter cloth is filled with activated carbon, the inside of the treatment box is filled with filtrate, and the lower end of the air intake pipe extends through the upper end of the treatment box and the filter cloth to filter Inside the liquid, the upper end of the treatment box is fixedly connected with an exhaust pipe, and the lower end of the exhaust pipe extends through the upper end of the treatment box to the inside of the treatment box.
优选的,所述进线孔与出线孔在烘干箱体外侧等间距分布,且进线孔与出线孔圆心处于同一水平线并相互对应分布。Preferably, the wire inlet holes and wire outlet holes are equidistantly distributed on the outside of the drying box, and the centers of the wire inlet holes and the wire outlet holes are on the same horizontal line and are distributed correspondingly to each other.
优选的,所述电热灯管组关于烘干箱体水平中心线对称分布两组,且电热灯管组每组分为四个等间距分布的电加热灯管。Preferably, two sets of electric heating lamp tube groups are distributed symmetrically with respect to the horizontal center line of the drying box, and each group of electric heating lamp tube groups is divided into four electric heating lamp tubes distributed at equal intervals.
优选的,所述消毒灯组为W紫外线uv光解灯管,且消毒灯组关于水平中心线对称分布两组。Preferably, the disinfection lamp group is a W ultraviolet uv photolysis lamp tube, and the disinfection lamp group is symmetrically distributed in two groups with respect to the horizontal center line.
优选的,所述活性炭为夹装在两层滤布之间的结构,且活性炭与两层滤布的形状大小与处理箱的内部形状大小相适配。Preferably, the activated carbon is sandwiched between two layers of filter cloths, and the shapes and sizes of the activated carbon and the two layers of filter cloths are compatible with the internal shape and size of the treatment box.
优选的,所述过滤液为植物提取液,且过滤液内部的进气管下端与处理箱底部不贴合。Preferably, the filtrate is a plant extract, and the lower end of the air inlet pipe inside the filtrate does not adhere to the bottom of the treatment tank.
与现有技术相比,本实用新型的有益效果是:该具有漆气处理的漆包线烘干装置,通过在烘干箱内部增加150W紫外线uv光解灯管,可以将漆气内部的碳氢化合物进行氧化,并通过紫外线进行催化将有害物质分解,对烘干装置内部进行初步处理,同时风机吸取烘干装置内部未充分分解的有害气体,并通过连接管排入处理箱内部,处理箱内部的过滤液可以减少漆渣、漆雾的粘性,并减少漆渣、漆雾的刺激性气味,同时滤布中间的活性炭可以吸附漆气内的有害物质,降低漆气的危害,本装置通过多重漆气处理工序,使漆气变为无害气体并排入空气中,防止漆气排入空气中对人体和环境造成伤害,增加了装置环保性。Compared with the prior art, the beneficial effect of the utility model is: the enameled wire drying device with lacquer gas treatment can remove the hydrocarbons inside the lacquer gas by adding a 150W ultraviolet light uv photolysis lamp tube inside the drying box. Oxidation, and catalyzed by ultraviolet rays to decompose harmful substances, preliminary treatment of the interior of the drying device, at the same time, the fan absorbs the harmful gas that is not fully decomposed inside the drying device, and discharges it into the treatment box through the connecting pipe, and the inside of the treatment box The filtrate can reduce the viscosity of paint slag and paint mist, and reduce the irritating smell of paint slag and paint mist. At the same time, the activated carbon in the middle of the filter cloth can absorb harmful substances in the paint gas and reduce the harm of paint gas. The gas treatment process makes the paint gas into a harmless gas and discharges it into the air, preventing the paint gas from being discharged into the air from causing harm to the human body and the environment, and increasing the environmental protection of the device.
附图说明Description of drawings
图1为本实用新型立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型内部结构示意图Fig. 2 is a schematic diagram of the internal structure of the utility model
图3为本实用新型烘干箱体内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the drying cabinet of the utility model;
图4为本实用新型处理箱内部结构示意图。Fig. 4 is a schematic diagram of the internal structure of the processing box of the present invention.
图中:1、烘干箱体;2、进线孔;3、出线孔;4、电热灯管组;5、消毒灯组;6、风机;7、连接管;8、进气管;9、处理箱;10、滤布;11、活性炭;12、过滤液;13、排气管。In the figure: 1. Drying box; 2. Inlet hole; 3. Outlet hole; 4. Electric lamp group; 5. Disinfection lamp group; 6. Fan; 7. Connecting pipe; 8. Intake pipe; 9. Processing box; 10, filter cloth; 11, activated carbon; 12, filtrate; 13, exhaust pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种具有漆气处理的漆包线烘干装置,包括烘干箱体1和处理箱9,烘干箱体1前端开设有进线孔2,且烘干箱体1后端开设有出线孔3,烘干箱体1内壁固定连接有电热灯管组4,且烘干箱体1内壁左侧固定连接有消毒灯组5,消毒灯组5位于电热灯管组4左侧,烘干箱体1右端固定连接有风机6,且风机6吸风口穿过烘干箱体1右侧延伸至烘干箱体1内部,风机6出风口固定连接有连接管7,且连接管7左端固定连接有进气管8,处理箱9内部固定连接有滤布10,且滤布10内侧填充有活性炭11,处理箱9内部填充有过滤液12,进气管8下端穿过处理箱9上端和滤布10延伸至过滤液12内部,处理箱9上端固定连接有排气管13,且排气管13下端穿过处理箱9上端延伸至处理箱9内部。Please refer to Figures 1-4, the utility model provides a technical solution: an enameled wire drying device with lacquer gas treatment, including a drying box 1 and a treatment box 9, and the front end of the drying box 1 is provided with an inlet hole 2. The rear end of the drying box 1 is provided with an outlet hole 3, the inner wall of the drying box 1 is fixedly connected with the electric heating lamp group 4, and the left side of the inner wall of the drying box 1 is fixedly connected with the disinfection lamp group 5, and the disinfection lamp Group 5 is located on the left side of electric lamp group 4, and the right end of drying box 1 is fixedly connected with fan 6, and the suction port of fan 6 extends through the right side of drying box 1 to the inside of drying box 1, and the air outlet of fan 6 A connecting pipe 7 is fixedly connected, and the left end of the connecting pipe 7 is fixedly connected with an intake pipe 8, and the inside of the treatment box 9 is fixedly connected with a filter cloth 10, and the inside of the filter cloth 10 is filled with activated carbon 11, and the inside of the treatment box 9 is filled with a filtrate 12, The lower end of the intake pipe 8 passes through the upper end of the treatment box 9 and the filter cloth 10 to extend to the interior of the filtrate 12, the upper end of the treatment box 9 is fixedly connected with an exhaust pipe 13, and the lower end of the exhaust pipe 13 passes through the upper end of the treatment box 9 and extends to the treatment box 9 internal.
进一步的,进线孔2与出线孔3在烘干箱体1外侧等间距分布,且进线孔2与出线孔3圆心处于同一水平线并相互对应分布,进线孔2与出线孔3可以保证棒线材的进出,进线孔2与出线孔3分为多组,且每组相互对应,使棒线材可以正常的从烘干箱体1内部穿过。Further, the wire inlet holes 2 and the wire outlet holes 3 are equidistantly distributed on the outside of the drying box 1, and the centers of the wire inlet holes 2 and the wire outlet holes 3 are on the same horizontal line and are distributed correspondingly to each other. The wire inlet holes 2 and the wire outlet holes 3 can ensure that The entry and exit of rods and wires, the wire inlet holes 2 and the wire outlet holes 3 are divided into multiple groups, and each group corresponds to each other, so that the rods and wires can pass through the inside of the drying box 1 normally.
进一步的,电热灯管组4关于烘干箱体1水平中心线对称分布两组,且电热灯管组4每组分为四个等间距分布的电加热灯管,电热灯管组4可以对烘干箱体1内部的棒线材进行加热,并使棒线材外侧的油漆进行烘干,同时多组电加热灯管可以加快棒线材外表面的油漆烘干,增加了烘干速度和效果。Further, the electric heating lamp group 4 is symmetrically distributed in two groups with respect to the horizontal center line of the drying cabinet 1, and each group of the electric heating lamp group 4 is divided into four electric heating lamps distributed at equal intervals, and the electric heating lamp group 4 can The rods and wires inside the drying box 1 are heated, and the paint on the outside of the rods and wires is dried. At the same time, multiple groups of electric heating lamps can speed up the drying of the paint on the outer surface of the rods and wires, increasing the drying speed and effect.
进一步的,消毒灯组5为150W紫外线uv光解灯管,且消毒灯组5关于水平中心线对称分布两组,150W紫外线uv光解灯管可以漆气内部的碳氢化合物进行氧化,并通过紫外线进行催化将有害物质分解,使烘干箱体1内部的漆气进行初步分解。Further, the disinfection lamp group 5 is a 150W ultraviolet uv photolysis lamp tube, and the disinfection lamp group 5 is symmetrically distributed in two groups about the horizontal center line. The 150W ultraviolet ray photolysis lamp tube can oxidize the hydrocarbons inside the paint gas, and pass through The ultraviolet ray catalyzes and decomposes the harmful substances, so that the paint gas inside the drying cabinet 1 is preliminarily decomposed.
进一步的,活性炭11为夹装在两层滤布10之间的结构,且活性炭11与两层滤布10的形状大小与处理箱9的内部形状大小相适配,活性炭11可以吸附漆气内的有害物质,降低漆气的危害,同时滤布10和活性炭11可以充分的对过滤液12内部出来的气体进行再次过滤。Further, the activated carbon 11 is a structure sandwiched between two layers of filter cloths 10, and the shape and size of the activated carbon 11 and the two layers of filter cloths 10 are compatible with the internal shape and size of the treatment box 9, and the activated carbon 11 can absorb paint gas. harmful substances, reducing the hazards of paint gas, and at the same time, the filter cloth 10 and activated carbon 11 can fully filter the gas coming out of the filtrate 12 again.
进一步的,过滤液12为植物提取液,且过滤液12内部的进气管8下端与处理箱9底部不贴合,植物提取液可以减少漆渣、漆雾的粘性,并减少漆渣、漆雾的刺激性气味,保证进气管8进入处理箱9的气体可以正常进入过滤液12内部。Further, the filtrate 12 is a plant extract, and the lower end of the intake pipe 8 inside the filtrate 12 does not fit the bottom of the treatment box 9. The plant extract can reduce the viscosity of paint residue and paint mist, and reduce the viscosity of paint residue and paint mist. The irritating smell of guaranteeing that air intake pipe 8 enters the gas of treatment box 9 can normally enter filtrate 12 insides.
工作原理:首先通过输送装置将棒线材对准烘干箱体1外侧的进线孔2将棒线材送入烘干箱体1内部,并在烘干箱体1出线孔3处设置收取装置,使棒线材可以从进线孔2进入烘干箱体1内部并通过出线孔3移出,棒线材在烘干箱体1内部移动过程中,电热灯管组4通电加热对棒线材表面的油漆进行干燥,在油漆干燥过程中会产生漆气,同时消毒灯组5中的150W紫外线uv光解灯管可以对漆气进行氧化分解,对漆气进行初步净化,同时风机6吸取烘干箱体1的气体,并通过连接管7输送到进气管8中,进气管8将漆气通道过滤液12中,过滤液12可以减少漆渣、漆雾的粘性,并减少漆渣、漆雾的刺激性气味,使漆气变为无害无味的气体并变成气泡冒出,经过滤液12过滤的气体经过滤布10中的活性炭11,将气体内残留的颗粒物和有害物质进行吸附,使从排气管13排出的气体变为无害无味的正常气体。Working principle: Firstly, the rod and wire are aligned with the inlet hole 2 on the outside of the drying box 1 through the conveying device, and the rod and wire are sent into the inside of the drying box 1, and a collecting device is set at the outlet hole 3 of the drying box 1, The rods and wires can enter the interior of the drying box 1 from the wire inlet hole 2 and move out through the outlet hole 3. During the movement of the rods and wires inside the drying box 1, the electric heating lamp group 4 is energized to heat the paint on the surface of the rods and wires. Drying, paint gas will be generated during the paint drying process. At the same time, the 150W ultraviolet uv photolysis lamp tube in the disinfection lamp group 5 can oxidize and decompose the paint gas, and initially purify the paint gas. At the same time, the fan 6 absorbs the drying box 1 The gas is transported to the intake pipe 8 through the connecting pipe 7, and the intake pipe 8 channels the paint gas into the filtrate 12. The filtrate 12 can reduce the viscosity of paint residue and paint mist, and reduce the irritation of paint residue and paint mist Odor, make the paint gas become harmless and tasteless gas and become bubbles to emerge, the gas filtered by the filtrate 12 passes through the activated carbon 11 in the filter cloth 10, and the residual particles and harmful substances in the gas are adsorbed, so that the gas from the exhaust The gas discharged from the pipe 13 becomes normal gas which is harmless and tasteless.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110875107A (en) * | 2019-11-27 | 2020-03-10 | 河南豫变电工有限公司 | Production device for polyester glass fiber sintered enameled rectangular copper wire |
| CN112071520A (en) * | 2020-09-11 | 2020-12-11 | 安徽慧艺线缆集团有限公司 | Cable surface water trap for cable manufacture line |
| CN113578631A (en) * | 2021-08-03 | 2021-11-02 | 张楠楠 | Cable intelligence spraying production line |
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2019
- 2019-03-26 CN CN201920392782.6U patent/CN209591676U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110875107A (en) * | 2019-11-27 | 2020-03-10 | 河南豫变电工有限公司 | Production device for polyester glass fiber sintered enameled rectangular copper wire |
| CN112071520A (en) * | 2020-09-11 | 2020-12-11 | 安徽慧艺线缆集团有限公司 | Cable surface water trap for cable manufacture line |
| CN113578631A (en) * | 2021-08-03 | 2021-11-02 | 张楠楠 | Cable intelligence spraying production line |
| CN113578631B (en) * | 2021-08-03 | 2022-07-19 | 芜湖挺优机电技术有限公司 | Cable intelligence spraying production line |
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Address after: 341000 Jiangxi province Zhanggong District of Ganzhou City, Shahe Industrial Park Patentee after: Jiateng Electric Industry (Ganzhou) Co.,Ltd. Address before: 341000 Jiangxi province Zhanggong District of Ganzhou City, Shahe Industrial Park Patentee before: WELL ASCENT ELECTRONIC (GANZHOU) CO.,LTD. |