CN205667793U - A kind of novel VOC exhaust-gas treatment cleaning system - Google Patents
A kind of novel VOC exhaust-gas treatment cleaning system Download PDFInfo
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- CN205667793U CN205667793U CN201520877416.1U CN201520877416U CN205667793U CN 205667793 U CN205667793 U CN 205667793U CN 201520877416 U CN201520877416 U CN 201520877416U CN 205667793 U CN205667793 U CN 205667793U
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Abstract
一种新型VOC废气处理净化系统,包括一级湿式处理段和二级光触媒处理段和烟囱;一级湿式处理段由循环废气洗涤塔组成;循环废气洗涤塔的进风口处设置罩有吸风罩,循环废气洗涤塔的内部平行设置有一级喷淋层和二级喷淋层,循环废气洗涤塔出风口的下方设置有除雾层;循环废气洗涤塔的一侧设置有供给一级喷淋层和二级喷淋层喷淋药水的循环水泵;二级光触媒处理段由光触媒有机废气净化器构成;循环废气洗涤塔的出风口通过通气管道、排风机与光触媒有机废气净化器连接。本系统严格按照国家有关劳动、卫生、消防及环保等方面的标准进行设计,通排风根据工艺要求实施。工艺结构简单,通风量和风压均匀,运行成本低,效率高。
A new type of VOC exhaust gas treatment and purification system, including a first-level wet treatment section, a second-level photocatalyst treatment section and a chimney; the first-level wet treatment section is composed of a circulating exhaust gas scrubber; the air inlet of the circulating exhaust gas scrubber is covered with a suction hood , the interior of the circulating exhaust gas scrubber is provided with a primary spray layer and a secondary spray layer in parallel, and a defogging layer is provided below the air outlet of the circulating exhaust gas scrubber; one side of the circulating exhaust gas scrubber is provided with a supply primary spray layer and the circulating water pump for spraying liquid medicine in the secondary spraying layer; the secondary photocatalyst treatment section is composed of a photocatalyst organic waste gas purifier; the air outlet of the circulating waste gas scrubber is connected to the photocatalyst organic waste gas purifier through a ventilation pipe and an exhaust fan. The system is designed in strict accordance with the national standards on labor, sanitation, fire protection and environmental protection, and the ventilation and exhaust are implemented according to the process requirements. The process structure is simple, the ventilation volume and wind pressure are uniform, the operating cost is low, and the efficiency is high.
Description
技术领域 technical field
本实用新型涉及废气处理系统领域,具体涉及一种新型VOC废气处理净化系统。 The utility model relates to the field of waste gas treatment systems, in particular to a novel VOC waste gas treatment and purification system.
背景技术 Background technique
对于化工、涂料等工艺中产生的VOC有机废气,传统工艺常采用的单级吸附装置设备是利用活性碳颗粒具有吸附作用,除去废气中的有机物、异味等。在专业生产化工、涂料、PCB、半导体制造、医药、电陶瓷等处理工艺中,会产生一些VOC有机物及异味气体废气,例如:(丙酮、甲苯、二甲苯、苯酚、二甲基苯胺、甲醛、正己烷、乙酸乙酯、乙醇等)。从其物化性质来看,如直接排放,会对大气及周围环境势必造成污染。故要将生产中产的废气经过处理后才可排放,以达到国家废气排放标准。 For VOC organic waste gas generated in chemical, coating and other processes, the single-stage adsorption device equipment often used in traditional processes uses activated carbon particles to have adsorption effect to remove organic matter and odors in the waste gas. In the professional production of chemical industry, paint, PCB, semiconductor manufacturing, medicine, electric ceramics and other treatment processes, some VOC organic matter and odor gas waste gas will be produced, such as: (acetone, toluene, xylene, phenol, dimethylaniline, formaldehyde, n-hexane, ethyl acetate, ethanol, etc.). Judging from its physical and chemical properties, if it is discharged directly, it will inevitably cause pollution to the atmosphere and the surrounding environment. Therefore, the waste gas produced in the production process must be treated before it can be discharged to meet the national waste gas emission standards.
实用新型内容 Utility model content
为克服上有技术的缺陷,本实用新型的目的旨在提出一种能够减少二次污染,降低运行成本的新型VOC废气处理净化系统。 In order to overcome the technical defects, the purpose of this utility model is to propose a new VOC waste gas treatment and purification system that can reduce secondary pollution and reduce operating costs.
为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种新型VOC废气处理净化系统,其特征在于:包括一级湿式处理段和二级光触媒处理段和烟囱;所述一级湿式处理段由循环废气洗涤塔组成;所述循环废气洗涤塔的进风口处设置罩有吸风罩,循环废气洗涤塔的内部平行设置有一级喷淋层和二级喷淋层,循环废气洗涤塔出风口的下方设置有除雾层;所述循环废气洗涤塔的一侧设置有供给一级喷淋层和二级喷淋层喷淋药水的循环水泵;所述二级光触媒处理段由光触媒有机废气净化器构成;所述循环废气洗涤塔的出风口通过通气管道、排风机与光触媒有机废气净化器连接;所述光触媒有机废气净化器的内部设置有多根平行的紫外光灯,还填充有催化剂;所述光触媒有机废气净化器的出风口直接连通到15m高的烟囱内;所述烟囱的中部开有检测口。 A new type of VOC waste gas treatment and purification system, characterized in that: it includes a first-level wet treatment section, a second-level photocatalyst treatment section and a chimney; the first-level wet treatment section is composed of a circulating exhaust gas scrubber; the inlet of the circulating exhaust gas scrubber A suction hood is provided at the tuyere, a primary spray layer and a secondary spray layer are arranged in parallel inside the circulating exhaust gas scrubber, and a defogging layer is provided under the air outlet of the circulating exhaust gas scrubber; One side is provided with a circulating water pump for supplying the first-level spraying layer and the second-level spraying layer; the second-level photocatalyst treatment section is composed of a photocatalyst organic waste gas purifier; the air outlet of the circulating waste gas scrubber passes through the ventilation pipe , the exhaust fan is connected with the photocatalyst organic waste gas purifier; the inside of the photocatalyst organic waste gas purifier is provided with many parallel ultraviolet lamps, and is also filled with catalyst; the air outlet of the photocatalyst organic waste gas purifier is directly connected to the 15m high In the chimney; there is a detection port in the middle of the chimney.
上述方案的解释及进一步方案如下: The explanation of the above scheme and further schemes are as follows:
1. 上述方案中,所述循环废气洗涤塔上开设有多个观察孔。 1. In the above scheme, multiple observation holes are opened on the circulating waste gas scrubber.
2. 上述方案中,所述烟囱的顶部矗立有避雷针 2. In the above scheme, a lightning rod stands on the top of the chimney
由于上述技术方案运用,本实用新型与现有技术相比具有下列优点: Due to the application of the above-mentioned technical solutions, the utility model has the following advantages compared with the prior art:
本实用新型提供的一种新型VOC废气处理净化系统,解决了背景技术有机废气成分复杂多变而吸附剂吸附有选择性而受限的现象,并且减少二次固体废物的产生等问题。新型设备占地小、结构紧凑合理、外形美观,处理效率高,运行稳定,投资运行成本低。 The utility model provides a new type of VOC waste gas treatment and purification system, which solves the phenomenon that the composition of organic waste gas is complex and variable in the background technology and the adsorption of adsorbents is selective and limited, and reduces the generation of secondary solid waste. The new equipment occupies a small area, has a compact and reasonable structure, beautiful appearance, high processing efficiency, stable operation, and low investment and operation costs.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
以上附图中:1、循环废气洗涤塔;2、吸风罩;3、一级喷淋层;4、二级喷淋层;5、出风口;6、除雾层;7、循环水泵;8、光触媒有机废气净化塔;9、通气管道;10、排风机;11、紫外光灯;12、烟囱;13、检测口;14、观察口;15、避雷针。 In the above drawings: 1. Circulating waste gas scrubber; 2. Suction hood; 3. Primary spray layer; 4. Secondary spray layer; 5. Air outlet; 6. Demister layer; 7. Circulating water pump; 8. Photocatalyst organic waste gas purification tower; 9. Ventilation pipe; 10. Exhaust fan; 11. Ultraviolet lamp; 12. Chimney; 13. Detection port; 14. Observation port; 15. Lightning rod.
具体实施方式 detailed description
下面结合附图及实施例对本实用新型作进一步描述: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
实施例:参见图1所示: Embodiment: see shown in Fig. 1:
一种新型VOC废气处理净化系统,包括一级湿式处理段和二级光触媒处理段和烟囱;一级湿式处理段由循环废气洗涤塔1组成;循环废气洗涤塔1的进风口处设置罩有吸风罩2,循环废气洗涤塔1的内部平行设置有一级喷淋层3和二级喷淋层4,循环废气洗涤塔1出风口5的下方设置有除雾层6;循环废气洗涤塔1的一侧设置有供给一级喷淋层3和二级喷淋层4喷淋药水的循环水泵7;二级光触媒处理段由光触媒有机废气净化器8构成;循环废气洗涤塔1的出风口5通过通气管道9、排风机10与光触媒有机废气净化器8连接;光触媒有机废气净化器8的内部设置有多根平行的紫外光灯11,还填充有催化剂;光触媒有机废气净化器8的出风口直接连通到15m高的烟囱12内;烟囱12的中部开有检测口13。 A new type of VOC exhaust gas treatment and purification system, including a first-level wet treatment section, a second-level photocatalyst treatment section and a chimney; the first-level wet treatment section is composed of a circulating exhaust gas scrubber 1; The wind cover 2, the inside of the circulating exhaust gas scrubber 1 are provided with a primary spray layer 3 and the secondary spray layer 4 in parallel, and a defogging layer 6 is provided below the air outlet 5 of the circulating exhaust gas scrubber 1; One side is provided with a circulating water pump 7 for supplying the primary spray layer 3 and the secondary spray layer 4 to spray liquid medicine; the secondary photocatalyst treatment section is composed of a photocatalyst organic waste gas purifier 8; the air outlet 5 of the circulating waste gas scrubber 1 passes through The air duct 9 and the exhaust fan 10 are connected with the photocatalyst organic waste gas purifier 8; the inside of the photocatalyst organic waste gas purifier 8 is provided with multiple parallel ultraviolet lamps 11, which are also filled with catalysts; the air outlet of the photocatalyst organic waste gas purifier 8 is directly It is connected to the chimney 12 with a height of 15m; the middle part of the chimney 12 has a detection port 13 .
优选的,循环废气洗涤塔1上开设有多个观察孔14。 Preferably, a plurality of observation holes 14 are opened on the circulating exhaust gas scrubber 1 .
优选的,烟囱12的顶部矗立有避雷针15。 Preferably, a lightning rod 15 stands on the top of the chimney 12 .
在系统主风机的作用下,废气从各个排放点筹集到吸风罩2后,通过管路集中排放至循环废气洗涤塔1内。废气从循环废气洗涤塔1底部进入塔内,向上方运动。循环水泵7将喷洒药剂供给到一级喷淋层3和二级喷淋层4内。塔内喷嘴喷出的液滴与气流相对运动。同时,循环废气洗涤塔1内装有至少2.5m长的填充料,增大与气体的接触面积,使气体与液滴充分接触,经过循环废气洗涤塔1内的一级喷淋层3和二级喷淋层4喷淋洗涤后达到净化颗粒、蒸气及部分挥发物的效果。而后气体经过循环废气洗涤塔1的除雾层6,捕集雾滴及部分挥发气体后,经由排风机10吹入光触媒有机废气净化器8内进行终极净化,在有紫外光照射的条件下,污染物吸附于催化剂表面,与自由电子或空穴结合,发生氧化还原反应,有机物被彻底矿化,达到净化效果。气体最终排放至距地面15米高的大气中,满足国家二级排放标准。 Under the action of the main fan of the system, the exhaust gas is collected from each discharge point to the suction hood 2, and then discharged into the circulating exhaust gas scrubber 1 through the pipeline. Exhaust gas enters the tower from the bottom of the circulating exhaust gas scrubber 1 and moves upward. The circulating water pump 7 supplies the spraying agents to the primary spray layer 3 and the secondary spray layer 4 . The droplets ejected from the nozzle in the tower move relative to the airflow. At the same time, the circulating exhaust gas scrubber 1 is equipped with at least 2.5m long packing material, which increases the contact area with the gas, makes the gas fully contact with the liquid droplets, and passes through the primary spray layer 3 and the secondary spray layer 3 in the circulating exhaust gas scrubber 1. After the spraying layer 4 is sprayed and washed, the effect of purifying particles, steam and some volatiles is achieved. Then the gas passes through the defogging layer 6 of the circulating waste gas washing tower 1, after trapping mist and part of the volatile gas, it is blown into the photocatalyst organic waste gas purifier 8 through the exhaust fan 10 for ultimate purification, under the condition of ultraviolet light irradiation, Pollutants are adsorbed on the surface of the catalyst, combined with free electrons or holes, and a redox reaction occurs, and the organic matter is completely mineralized to achieve the purification effect. The gas is finally discharged into the atmosphere at a height of 15 meters above the ground, which meets the national secondary emission standard.
本系统严格按照国家有关劳动、卫生、消防及环保等方面的标准进行设计,通排风根据工艺要求实施。工艺结构简单,通风量和风压均匀,运行成本低,效率高。 The system is designed in strict accordance with the national standards on labor, sanitation, fire protection and environmental protection, and the ventilation and exhaust are implemented according to the process requirements. The process structure is simple, the ventilation volume and wind pressure are uniform, the operating cost is low, and the efficiency is high.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型所做的等效变化或修饰,都应该涵盖在本实用新型的保护范围之内。 The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present utility model, and its purpose is to enable those familiar with this technology to understand the content of the present utility model and implement it accordingly, and not to limit the protection scope of the present utility model. All equivalent changes or modifications made according to the utility model shall be covered within the protection scope of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520877416.1U CN205667793U (en) | 2015-11-06 | 2015-11-06 | A kind of novel VOC exhaust-gas treatment cleaning system |
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| CN201520877416.1U CN205667793U (en) | 2015-11-06 | 2015-11-06 | A kind of novel VOC exhaust-gas treatment cleaning system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106474921A (en) * | 2016-12-03 | 2017-03-08 | 福建众辉环保设备有限公司 | A kind of waste gas cleaning system |
| CN106731395A (en) * | 2016-12-30 | 2017-05-31 | 安徽德玉环境工程装备有限公司 | A kind of paint spray booth emission-control equipment |
| CN107551709A (en) * | 2017-09-28 | 2018-01-09 | 四川迪菲特环保设备有限公司 | A kind of japanning room waste water and gas integrated conduct method and its device |
-
2015
- 2015-11-06 CN CN201520877416.1U patent/CN205667793U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106474921A (en) * | 2016-12-03 | 2017-03-08 | 福建众辉环保设备有限公司 | A kind of waste gas cleaning system |
| CN106731395A (en) * | 2016-12-30 | 2017-05-31 | 安徽德玉环境工程装备有限公司 | A kind of paint spray booth emission-control equipment |
| CN107551709A (en) * | 2017-09-28 | 2018-01-09 | 四川迪菲特环保设备有限公司 | A kind of japanning room waste water and gas integrated conduct method and its device |
| CN107551709B (en) * | 2017-09-28 | 2022-12-02 | 四川迪菲特环保科技有限公司 | Comprehensive treatment method and device for waste water and waste gas of paint room |
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