CN209584397U - A kind of automatic wire drive device of silk material differential arc oxidation - Google Patents
A kind of automatic wire drive device of silk material differential arc oxidation Download PDFInfo
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- CN209584397U CN209584397U CN201822146851.3U CN201822146851U CN209584397U CN 209584397 U CN209584397 U CN 209584397U CN 201822146851 U CN201822146851 U CN 201822146851U CN 209584397 U CN209584397 U CN 209584397U
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- insulation
- frame
- belt pulley
- stepper motors
- arc oxidation
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Abstract
A kind of automatic wire drive device of silk material differential arc oxidation, including frame, stainless steel is fixed on its left lower into silk axis, frame roof is equipped with polyfluortetraethylene plate, the toggle switch installed on frame, display screen, subdivider, power supply and all stepper motors pass through outside line and monolithic mechatronics, subdivider and single-chip microcontroller connect to power supply, first insulation belt pulley is installed on the main shaft of No. 1 stepper motor, first insulation belt pulley passes through the second insulation belt pulley of belt connection and third insulation belt pulley, and then it connects elevating mechanism and drives Pick Wire axis vertical lift, No. 2 stepper motors connection insulation lead screw of the front installation of frame, Pick Wire scraper is installed on insulation lead screw, No. 3 stepper motors connection insulation stainless steel wire drawing shaft of frame right lower part installation, the micro-arc oxidation treatment to silk material can be automatically performed, by adjusting 3 Silk speed is received in the revolving speed control of a stepper motor, allows oxidation film to be more uniformly attached to silk material surface, it is time saving and energy saving to have the characteristics that.
Description
Technical field
The utility model relates to technical field of micro-arc oxidization, in particular to a kind of automatic wire drive device of silk material differential arc oxidation.
Background technique
Existing silk material movement wire system is applied to metal wire cutting machine in the industry.The machine is in industrial production or grinds
Study carefully the cutting that study aspect is primarily used to conductive metal.Specifically, usually in the shell of device, including movement wire system and
Digital control system.Movement wire system is mainly used for the wire control of the wire of cutting, and digital control system is used for the movement of material to be cut.
But in the production of technical field of micro-arc oxidization, needing to carry out differential arc oxidation to a large amount of non-ferrous metal or alloy wire
Situation in, the machine that automates there are no one is completed to the production of the differential arc oxidation of silk material.And existing metal or alloy
The micro-arc oxidation treatment of silk material relies primarily on manpower completion, time-consuming and laborious, is not suitable for large-scale production.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the purpose of this utility model is that propose a kind of silk material differential arc oxidation from
Dynamic wire drive device, can be automatically performed the micro-arc oxidation treatment to silk material, coloured after obtaining more good micro-arc oxidation treatment
Metal or alloy silk material has the characteristics that time saving and energy saving, saving human resources.
To achieve the goals above, the technical solution adopted in the utility model is:
A kind of automatic wire drive device of silk material differential arc oxidation, including frame 26, stainless steel pass through bearing spider 23 into silk axis 1
It is fixed on the left lower of frame 26, toggle switch 2 and display screen 3 are installed above the left side of frame 26, pacified at the top of frame 26
Equipped with transparent polyfluortetraethylene plate 6, subdivider 4, single-chip microcontroller 5, power supply 7 and No. 1 stepping electricity are installed on polyfluortetraethylene plate 6
Machine 9, toggle switch 2, display screen 3, subdivider 4, power supply 7 and No. 1 stepper motor 9 are electrically connected by outside line and single-chip microcontroller 5
It connects, subdivider 4 and single-chip microcontroller 5 are directly connected to power supply 7, and the first insulation belt pulley is equipped on the main shaft of No. 1 stepper motor 9
8, the first insulation belt pulley 8 is connected with the second insulation belt pulley 18 and third insulation belt pulley 19 respectively by belt, and second absolutely
Edge belt pulley 18 is connected by elevating mechanism with third insulation belt pulley 19 and drives the first Pick Wire axis 15 vertical lift；
The middle position in the front of frame 26 and lower right side are mounted on the anti-corrosion plate 13 of insulation, frame 26 just before
The output shaft and insulation lead screw of 12, No. 2 stepper motors 12 of No. 2 stepper motors are installed on the anti-corrosion plate 13 of insulation in the middle position of side
21 are connected directly, insulation lead screw 21 and the orthogonal setting of lead screw 20, install Pick Wire scraper 10, frame 26 on the lead screw 21 that insulate
14, No. 3 stepper motors 14 of No. 3 stepper motors are installed on the insulation of lower right side is anti-corrosion plate 13 and export axis connections insulation stainless steels
22, No. 2 stepper motor 12 and No. 3 stepper motors 14 of wire drawing shaft are connect with subdivider 4 by outside line, No. 2 stepper motors
12 and No. 3 stepper motors 14 are connect with single-chip microcontroller 5 by outside line；
The lower part of frame 26 is equipped with differential arc oxidation pond 25, is laterally fixed with the second Pick Wire in the surface in differential arc oxidation pond 25
Axis 24, the second Pick Wire axis 24 and the first Pick Wire axis 15 are spaced certain interval.
The elevating mechanism includes the lead screw 20 connecting with the second insulation belt pulley 18 and third insulation belt pulley 19, lead screw
20 are located at 6 lower section of polyfluortetraethylene plate and are vertically arranged, and lead screw 20 connects the first Pick Wire axis 15, and the first Pick Wire axis 15 passes through cunning
Block liner 17 is connected with lifting support 16.
The entire frame 26 includes four support rods, and support rod is all made of polytetrafluoroethylene (PTFE) groove bar 11.
Since the utility model drives belt pulley and guide screw movement using motor, Pick Wire axis is moved up and down, it should
Device can substitute the micro-arc oxidation treatment and winding that manpower completes silk material, with spy that is time saving and energy saving, saving human resources
Point.By adjusting the revolving speed of 3 stepper motors, control whole device receives the speed of silk, therefore oxidation film can be allowed more uniform
Ground is attached to non-ferrous metal or alloy wire surface, and controls the thickness of silk material oxidation film, can be according to different oxide materials
And the thickness requirement of plated film changes silk speed, improves working efficiency；By controlling the time of the differential arc oxidation of silk material, reduce simultaneously
The generation of silk material crack conditions, non-ferrous metal or alloy wire after more good micro-arc oxidation treatment is just obtained with this；By
In the setting of Pick Wire scraper, therefore while eliminating the consumption of the human resources in Filament Winding process, obtains wrapping wire and more step up
Close, uniform silk material product.The automatic wire drive device of utility model differential arc oxidation is primarily adapted for use in the differential arc oxidation of a large amount of silk materials.
Further, the utility model uses elevating mechanism, therefore operator can be allowed to be easy to install additional, change silk material.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the principles of the present invention block diagram.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Referring to Fig. 1, a kind of automatic wire drive device of silk material differential arc oxidation, including frame 26, the entire frame 26 include four
A support rod, support rod are all made of polytetrafluoroethylene (PTFE) groove bar 11.It ensure that the master control system on device is in state of insulation, prop up
Groove above strut makes the route on machine is neat to be arranged in insulation protection bracket.The effect of the component is to play
It is conveniently that electric-control system leaves wiring space while insulation.Also, the component can be substituted by insulating support and wire box.
Stainless steel is fixed on the left lower of frame 26, peace above the left side of frame 26 into silk axis 1 by bearing spider 23
Equipped with toggle switch 2 and display screen 3, transparent polyfluortetraethylene plate 6 is installed, for placing electric control gear portion at the top of frame 26
Point, the material properties of the polytetrafluoroethylene (PTFE) transparent panel 6 can guarantee that the electric control part of the present apparatus not will receive differential arc oxidation and be
The influence of high voltage, secondly, selecting transparent polyfluortetraethylene plate 6 that can overlook the inner case of whole machine, machine exists
During use, the hardware problem of machine is found convenient for people.
Subdivider 4, single-chip microcontroller 5, power supply 7 and No. 1 stepper motor 9 are installed on polyfluortetraethylene plate 6, referring to fig. 2, stirred
Switch 2, display screen 3, subdivider 4, power supply 7 and No. 1 stepper motor 9 are electrically connected by outside line with single-chip microcontroller 5, are segmented
Device 4 and single-chip microcontroller 5 are directly connected to power supply 7, power supply 7 are directly powered for single-chip microcontroller 5 and subdivider 4, No. 1 stepping
First insulation belt pulley 8 is installed on the main shaft of motor 9, the first insulation belt pulley 8 by belt respectively with the second insulated hull band
Wheel 18 is connected with third insulation belt pulley 19, and the second insulation belt pulley 18 is connected with third insulation belt pulley 19 by elevating mechanism
The first Pick Wire axis 15 is driven to be vertically moved up or down；The elevating mechanism include and second insulation belt pulley 18 and third insulation belt pulley 19
The lead screw 20 of connection drives the lead screw 20 of 26 two sides of frame to rotate, and lead screw 20 is located at 6 lower section of polyfluortetraethylene plate and sets vertically
It sets, lead screw 20 connects the first Pick Wire axis 15, and the first Pick Wire axis 15 is moved up and down, and the first Pick Wire axis 15 passes through in sliding block
Lining 17 is connected with lifting support 16, enables the stable lifting of energy under the action of No. 1 stepper motor 9 of the first Pick Wire axis 15.
The lifting support 16 that is immersed in solution when differential arc oxidation and the first Pick Wire axis 15 are all stainless steel materials, so that
Equipment service life in the chemical solution of strong corrosive is more long.Bearing spider 23 and sliding block liner 17 are due in high electricity
Pressure, deep-etching environment in work, using the non-standard of polytetrafluoroethylene (PTFE) so that solution and operation interface, governor circuit,
Oxidation trough minor insulation again, so that protective device works normally and the life security of operator.
The middle position in the front of frame 26 and lower right side are mounted on the anti-corrosion plate 13 of insulation, frame 26 just before
The output shaft and insulation lead screw of 12, No. 2 stepper motors 12 of No. 2 stepper motors are installed on the anti-corrosion plate 13 of insulation in the middle position of side
21 are connected directly, and enable wire drawing shaft to receive silk even closer, uniform, reduce silk material crack conditions.Its working method still by
Stm32 single-chip microcontroller control, by the control electricity for controlling user Pick Wire scraper 10 in the judgement of the input signal of operation panel
Machine.It insulate lead screw 21 and the orthogonal setting of lead screw 20,10, No. 2 stepper motors rotations of installation Pick Wire scraper on the lead screw 21 that insulate
It drives Pick Wire scraper 10 in front and back transverse shifting, No. 3 stepper motors is installed on the insulation of 26 lower right side of frame is anti-corrosion plate 13
14, No. 3 stepper motors 14 export axis connection insulation stainless steel wire drawing shaft 22, its rotation are driven, so that the silk material after differential arc oxidation
It can uniformly be layered on insulation stainless steel wire drawing shaft 22, to just can control entire receipts by the revolving speed for adjusting No. 3 stepper motors
The speed of silk changes silk speed according to the thickness requirement of different oxide material and plated film, improves working efficiency.No. 2 stepping electricity
Machine 12 and No. 3 stepper motor 14 is connect with subdivider 4 by outside line, so that subdivider 4 is No. 2 stepper motors 12 and 3
Number stepper motor 14 is powered；No. 2 stepper motor 12 and No. 3 stepper motors 14 are connect with single-chip microcontroller 5 by outside line, are made
Obtaining single-chip microcontroller 5 directly can control No. 2 stepper motor 12 and No. 3 stepper motors 14 by pulse signal.
Frame 26 is arranged right below the differential arc oxidation pond 25 to match with the automatic wire machine specification of this differential arc oxidation, micro-
The surface of arc oxidation pond 25 is laterally fixed with the second Pick Wire axis 24, between the second Pick Wire axis 24 and the first Pick Wire axis 15 are spaced centainly
Gap, when differential arc oxidation, lifting structure is dipped into differential arc oxidation pond 25 with silk material, the first Pick Wire axis 15 and the second Pick Wire axis
24 are just clipped in the middle silk material, thus to electroplating film in silk material.
Master control set single chip computer architecture uses STM series monolithic, has the characteristics that dominant frequency is high, is able to drive whole
A display screen and peripheral hardware are abundant, and control work drive motor is more stable, conveniently.Using STM32 series monolithic be it is a kind of compared with
Good selection, it is not limited to this, the single-chip microcontroller control of other series can be used in user, such as: msp430.
Operation panel includes 2 two part of display screen 3 and toggle switch, and toggle switch 2 controls 3, No. 1 motors of display screen, No. 2
The on-off of 4 motor, No. 3 motors master control electrical apparatus power supplys.The display content of display screen 3 can be divided into 8 groups.Every group of data can all become
The operation start-up parameter of motor.Each group of data all include 5 check box, direction, speed, acceleration, deceleration parameters.This 5
The effect of a parameter is as follows.Check box chooses start-up parameter for motor.Pay attention to the starting that one group of parameter can only be chosen as motor
Parameter；Direction, speed, acceleration and deceleration are the starting steering of motor, demand speed, to the acceleration before demand speed
Deceleration parameter when degree, motor stopping.The operating procedure of the operation panel is as follows:
Step 1: one group of data for choosing needs to operate；
Step 2: data are adjusted.It adjusts data manipulation and contains data variation direction, rate of change.When rate of change is
10, change direction is timing, clicks the start-up parameter of stepper motor i.e. it can be seen that parameter increases 10；
Step 3: using toggle switch, and the motor of needs movement is opened, and the motor for not needing movement is closed；
Step 4: start button, electric motor starting are clicked.During aforesaid operations, or during equipment operation, if
It breaks down, power switch can be stirred to achieve the purpose that power-off, loss is minimized.
In said step 1, execute operation data selection before, further include whole machine is debugged so that
Machine the volume silk material needed to be oxidized can be placed on the optimum oxidation position of oxidation pond and can all electric control parts normal work
Make, parameter corresponding with requiring then is chosen according to processing request.
The working principle of the utility model is:
Firstly, operator needs to carry out relevant parameter setting to automatic wire machine according to previous experience, mainly
The speed of 3 stepper motors is adjusted, to control the time of the differential arc oxidation of silk material.Concrete operations are when relevant parameter setting
After having got well, operator needs artificial then preceding 1 meter of silk material is crossed the first Pick Wire axis 15 into silk axis 1 by stainless steel to fix again
Onto insulation stainless steel wire drawing shaft 22, then No. 1 stepper motor 9 works, so that elevating mechanism immerses the silk material needed to be oxidized
It in configured good maintenance oxidation solution in differential arc oxidation pond 25, then powers to differential arc oxidation pond, starts differential arc oxidation.This
When, No. 2 stepper motors 12 are started to work, and are slowly rotated, and drive Pick Wire scraper 10 to move left and right, while No. 3 stepper motors 14
Connection drives insulation stainless steel wire drawing shaft 22 to work, and starts to receive silk.Specific silk material material and the thickness needed to be oxidized
It is realized by the parameter of the experience setting wire machine of operator.
Claims (3)
1. a kind of automatic wire drive device of silk material differential arc oxidation, which is characterized in that including frame (26), stainless steel is logical into silk axis (1)
Cross the left lower that bearing spider (23) is fixed on frame (26), be equipped with above the left side of frame (26) toggle switch (2) and
Display screen (3), frame (26) top are equipped with transparent polyfluortetraethylene plate (6), and polyfluortetraethylene plate is equipped with subdivision on (6)
Device (4), single-chip microcontroller (5), power supply (7) and No. 1 stepper motor (9), toggle switch (2), display screen (3), subdivider (4), power supply
(7) be electrically connected with single-chip microcontroller (5) by outside line with No. 1 stepper motor (9), subdivider (4) and single-chip microcontroller (5) with electricity
Source (7) is directly connected to, and the first insulation belt pulley (8), the first insulation belt pulley (8) are equipped on the main shaft of No. 1 stepper motor (9)
By belt respectively with second insulation belt pulley (18) and third insulation belt pulley (19) be connected, second insulate belt pulley (18) and
Third insulation belt pulley (19) passes through elevating mechanism and connects drive the first Pick Wire axis (15) vertical lift；
The middle position in the front of frame (26) and lower right side are mounted on the anti-corrosion plate (13) of insulation, frame (26) just before
Side middle position the anti-corrosion plate of insulation (13) on install No. 2 stepper motors (12), the output shaft of No. 2 stepper motors (12) and absolutely
Periphysis thick stick (21) is connected directly, insulation lead screw (21) and lead screw (20) orthogonal setting, installs Pick Wire in insulation lead screw (21)
Scraper (10) is equipped with No. 3 stepper motors (14), No. 3 stepper motors on the anti-corrosion plate of insulation (13) of frame (26) lower right side
(14) output axis connection insulation stainless steel wire drawing shaft (22), No. 2 stepper motors (12) and No. 3 stepper motors (14) pass through outer lines
Lu Junyu subdivider (4) connection, No. 2 stepper motors (12) and No. 3 stepper motors (14) pass through outside line with single-chip microcontroller (5)
Connection；
The lower part of frame (26) is equipped with differential arc oxidation pond (25), is laterally fixed with second in the surface of differential arc oxidation pond (25) and chooses
Silk axis (24), the second Pick Wire axis (24) and the first Pick Wire axis (15) are spaced certain interval.
2. a kind of automatic wire drive device of silk material differential arc oxidation according to claim 1, which is characterized in that the elevating mechanism
Including the lead screw (20) connecting with the second insulation belt pulley (18) and third insulation belt pulley (19), lead screw (20) is located at polytetrafluoro
It below vinyl plate (6) and is vertically arranged, lead screw (20) connects the first Pick Wire axis (15), and the first Pick Wire axis (15) passes through sliding block liner
(17) it is connected with lifting support (16).
3. a kind of automatic wire drive device of silk material differential arc oxidation according to claim 1, which is characterized in that the frame (26)
Including four support rods, support rod is all made of polytetrafluoroethylene (PTFE) groove bar (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822146851.3U CN209584397U (en) | 2018-12-20 | 2018-12-20 | A kind of automatic wire drive device of silk material differential arc oxidation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822146851.3U CN209584397U (en) | 2018-12-20 | 2018-12-20 | A kind of automatic wire drive device of silk material differential arc oxidation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209584397U true CN209584397U (en) | 2019-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822146851.3U Expired - Fee Related CN209584397U (en) | 2018-12-20 | 2018-12-20 | A kind of automatic wire drive device of silk material differential arc oxidation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209584397U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109402696A (en) * | 2018-12-20 | 2019-03-01 | 西安文理学院 | The automatic wire drive device of silk material differential arc oxidation |
-
2018
- 2018-12-20 CN CN201822146851.3U patent/CN209584397U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109402696A (en) * | 2018-12-20 | 2019-03-01 | 西安文理学院 | The automatic wire drive device of silk material differential arc oxidation |
| CN109402696B (en) * | 2018-12-20 | 2020-07-28 | 西安文理学院 | Automatic wire feeding device for micro-arc oxidation of wire material |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191105 Termination date: 20201220 |
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| CF01 | Termination of patent right due to non-payment of annual fee |