CN209580545U - Fiber tube spraying and rolling integrated forming equipment - Google Patents
Fiber tube spraying and rolling integrated forming equipment Download PDFInfo
- Publication number
- CN209580545U CN209580545U CN201821410845.8U CN201821410845U CN209580545U CN 209580545 U CN209580545 U CN 209580545U CN 201821410845 U CN201821410845 U CN 201821410845U CN 209580545 U CN209580545 U CN 209580545U
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- CN
- China
- Prior art keywords
- porous mold
- fibre
- spraying
- roll
- porous
- Prior art date
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- 239000000835 fiber Substances 0.000 title claims abstract description 79
- 238000005507 spraying Methods 0.000 title claims abstract description 42
- 238000005096 rolling process Methods 0.000 title abstract description 5
- 239000004744 fabric Substances 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims description 9
- 239000000084 colloidal system Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 8
- 238000000465 moulding Methods 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 6
- 239000003292 glue Substances 0.000 abstract description 5
- 239000012784 inorganic fiber Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 235000019353 potassium silicate Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 238000003828 vacuum filtration Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Nonwoven Fabrics (AREA)
Abstract
The utility model relates to a fiber tube spraying and rolling integrated molding device, a layer of filter cloth is sleeved outside a porous mold; two ends of the porous mould are provided with baffles, and the baffles are connected with rotating shafts; the rotating shaft is connected with the rotating joint; a glue spraying nozzle and a fiber nozzle which can move back and forth in the length direction of the porous mold are arranged above the porous mold; porous mould below is equipped with the roller stick of two relative settings, and the center of two roller sticks becomes equilateral triangle with the center three point of porous mould, the utility model discloses a fibre pipe spraying roll-in integrated into one piece equipment, convenient operation is laborsaving, synthesizes inorganic fiber spraying technique and roll-in method, and prepares out the fibre pipe through the mode of roll-in, and the fibre pipe compactness of preparation is controllable, overall dimension homogeneity, and the surface is smooth, uses in the short-staple on a large scale.
Description
Technical field
The utility model belongs to the preparation field of fibre pipe more particularly to a kind of spraying roll-in integrated molding of fibre pipe is set
It is standby.
Background technique
It is highly developed using the technology of inorfil coated building insulation construction at present, but do not use this also at present
Processes for forming cellulose pipe is prepared fibre pipe and is formed by the way of vacuum filtration, and the technique that the later period is surface-treated is also very
Maturation, but fibre pipe in the outer surface of mold is sprayed out using fiber coating technology merely, then can make fibrous inner structure
It is loose, the defects of fiber tube outer surface is rough.
Utility model content
The utility model aim be for overcome the deficiencies in the prior art and provide it is a kind of by inorfil spraying technology with
Rolling methods are integrated, and can control by way of roll-in the compactness of product internal structure, the uniformity of outer dimension,
The fibre pipe spraying roll-in of the smooth fibre pipe in surface is integrally formed equipment.
In order to achieve the above objectives, the technical solution adopted in the utility model is: a kind of fibre pipe spraying roll-in integrated molding
Equipment, including porous mold, filter cloth, baffle, rotary shaft, rotary joint, glue-spraying spout, fibre nozzle and roller stick；The multiple-hole die
Tool is outer to be arranged with one layer of filter cloth；The both ends of the porous mold are equipped with baffle, are connected with rotary shaft on baffle；The rotary shaft with
Rotary joint, which is connected, to be arranged；Be equipped with above the porous mold can in the glue-spraying spout that the length direction of porous mold moves back and forth and
Fibre nozzle；It is set below the porous mold there are two the roller stick being oppositely arranged, and the center of two roller sticks and porous mold
3 points of center is at equilateral triangle.
Preferably, two roller sticks can along the center of two roller sticks and porous mold away from extended line on synchronize
It is mobile.
Preferably, the glue-spraying spout and fibre nozzle are separately positioned on fibre spray machine and colloid flush coater.
Preferably, the glue-spraying spout is located at the left side of fibre nozzle.
Due to the application of the above technical scheme, the utility model has the advantage that compared with prior art
The fibre pipe spraying roll-in of the utility model is integrally formed equipment, easy to operate, and inorfil is sprayed
Painting technology is integrated with rolling methods, and is prepared fibre pipe by way of roll-in, the fibre pipe compactness of preparation
Good, outer dimension uniformity and surface is smooth, it is large range of to apply in staple fiber.
Detailed description of the invention
Technical solutions of the utility model are described further with reference to the accompanying drawing:
Attached drawing 1 is a kind of main view of fibre pipe spraying roll-in integrated molding equipment in the utility model；
Attached drawing 2 is the structural schematic diagram that glue-spraying spout, fibre nozzle are connected with roller stick in the utility model；
Wherein: 1 porous mold, 2 rotary shafts, 3 fibre pipes, 4 baffles, 5 glue-spraying spouts, 6 fibre nozzles, 7 rotary joints, 8 rollers
Stick.
Specific embodiment
With reference to the accompanying drawing and specific embodiment the utility model is described in further detail.
A kind of fibre pipe spraying roll-in integrated molding equipment described in the utility model as shown in attached drawing 1-2, including it is more
Punch die 1, filter cloth (not shown), baffle 4, rotary shaft 2, rotary joint 7, glue-spraying spout 5, fibre nozzle 6 and roller stick 8；Institute
It states and is arranged with one layer of filter cloth outside porous mold 1；The both ends of the porous mold 1 are equipped with baffle 4, and baffle 4 is connected with rotary shaft 2；
The rotary shaft 2 is connected setting with rotary joint 7；Being equipped with above the porous mold 1 can come in the length direction of porous mold 1
The dynamic glue-spraying spout 5 of return and fibre nozzle 6；The roller stick 8 being oppositely arranged there are two being set below the porous mold 1, and two rollers
The center of stick 8 and 3 points of the center of porous mold 1 use double roller herein, are the fibres in order to enable preparing at equilateral triangle
The thickness of dimension pipe 3 controls well.
Further, two roller sticks 8 can along the center of two roller sticks 8 and porous mold 1 away from extended line it is enterprising
Row synchronizing moving.
The glue-spraying spout 5 and fibre nozzle 6 are separately positioned on fibre spray machine (not shown) and colloid flush coater (figure
In be not shown) on；The glue-spraying spout 8 is located at the left side of fibre nozzle 9.
Specifically, the fiber in the application is mineral fibres, glass fibre, alumina silicate fibre, high aluminum fiber, contains zirconium fibre
Dimension, polycrystalline mullite fibre, alumina fibre, soluble one kind of fibers such as Biodegradable fiber and other alkali metal fibers or
Several mixing of person；Binder is inorganic binders or the organic adhesives such as waterglass, silica solution, Aluminum sol, zirconium colloidal sol, phosphate
The hybrid adhesive of one or more of agent.
Wherein, the utility model is only applicable in staple fiber, and surface is more smooth, and thickness more evenly, and is easier to automate.
The working principle of the utility model is as follows:
Porous mold rotation, glue-spraying spout glue spraying when moving along the length direction of porous mold make porous mold appearance
Face is uniformly coated with one layer of glue, and then glue-spraying spout resets, and keeps it close with fibre nozzle；Glue-spraying spout and fibre nozzle work simultaneously
To make, is sufficiently mixed glue with fiber, and adhere on porous mold, the synchronization of two nozzles moves back and forth along the length direction of mold,
It is stepped up fiber thickness, fibre pipe squeezes two roller sticks, and fiber hold down, two roller sticks are gradually distance from by two roller sticks
Porous mold thickens the fiber being wrapped on porous mold, repeatedly, is finally made the fibre pipe of required thickness.
Embodiment one:
(1) alumina silicate is cut into the staple fiber that draw ratio is 1 ~ 20:1 to be placed in fibre spray machine, adjusts spraying
Pressure and atomizing effect, then by waterglass bonding and water be mixed according to the ratio of 30:1 after be placed on colloid spray
In painting machine, pressure and atomizing effect is equally adjusted, and the direction of two spray heads is adjusted, make the fiber sprayed out and glue
Physical efficiency adequately mixes；
(2) glue-spraying spout fixed and fibre nozzle are set as along the speed that the length direction of porous mold moves back and forth
5m/min；
(3) after connecting porous mold and rotary joint, then it is inserted in one layer of filter cloth outside, and adjust rotation speed and be
150r/min；
(4) two roller sticks are placed on to the lower section of porous mold, make two roller sticks center and mold 3 points of center at etc.
Side triangle, center spacing are 20mm；
(5) after the starting of colloid flush coater, first glue-spraying spout is sprayed back and forth in porous mold direction, restarts fiber spray
Painting machine, when coating thickness reaches 20mm to material on porous mold, material is extruded densification by the effect of two roller sticks, together
When drive two roller sticks rotation, guarantee that material outside dimension after molding is uniform.
It is 90% that the fibre pipe of above-mentioned preparation, which fires posterior spiracle rate through high temperature, resistance 25pa/m/min, and flexural strength is
4.9Mpa。
Embodiment two:
(1) mineral fibres is cut into the staple fiber that draw ratio is 1 ~ 50:1 to be placed in fibre spray machine, adjusts spray
The pressure and atomizing effect of painting, then silica solution and Aluminum sol are stirred according to the ratio of 5:1 and are placed on after mixing
In colloid flush coater, pressure and atomizing effect is equally adjusted, and the direction of two spray heads is adjusted, make the fibre sprayed out
Dimension can be mixed adequately with colloid；
(2) glue-spraying spout fixed and fibre nozzle are set as along the speed that the length direction of porous mold moves back and forth
6m/min；
(3) after connecting porous mold and rotary joint, then it is inserted in one layer of filter cloth outside, and adjust rotation speed and be
120r/min；
(4) two roller sticks are placed on to the lower section of porous mold, make the center of two roller sticks and 3 points of the center of porous mold
At equilateral triangle, center spacing is 2mm；
(5) after the starting of colloid flush coater, first glue-spraying spout is sprayed back and forth in porous mold direction, restarts fiber spray
Painting machine continues spraying one back and forth, porous mold surface is depended on when coating thickness reaches 2mm to material on porous mold
It is thick to 2mm by roll-in by the effect of two roller sticks more than the material of 2mm thickness, after completing a roll-in back and forth, by two
Roller stick moves 3mm far from direction along the center with porous mold respectively, continues after spraying back and forth, porous mold surface, which depends on, is more than
The material of 5mm thickness is moved along with porous mold centerline direction by the effect of roller stick by roll-in to 5mm thickness, then by roller stick respectively
Dynamic 5mm, into repeatedly the center of adjustment roller stick and porous mold obtains the fiber chimney filter with a thickness of 15mm away from after excessively.
It is 80% that the fibre pipe of above-mentioned preparation, which fires posterior spiracle rate by high temperature, resistance 40pa/m/min, and flexural strength is
7.3Mpa。
The fibre pipe spraying roll-in of the utility model is integrally formed equipment, easy to operate, and inorfil is sprayed skill
Art is integrated with rolling methods, and is prepared fibre pipe by way of roll-in, and the fibre pipe compactness of preparation is good, outer
Shape dimensional homogeneity and surface is smooth, it is large range of to apply in staple fiber.
Claims (4)
1. a kind of fibre pipe spraying roll-in is integrally formed equipment, it is characterised in that: including porous mold, filter cloth, baffle, rotation
Axis, rotary joint, fiber coating equipment and roller stick；One layer of filter cloth is arranged with outside the porous mold；The two of the porous mold
End is equipped with baffle, is connected with rotary shaft on baffle；The rotary shaft is connected setting with rotary joint；It is set above the porous mold
Having can be in the glue-spraying spout and fibre nozzle for the fiber coating equipment that the length direction of porous mold moves back and forth；The porous mold
Lower section is set there are two the roller stick that is oppositely arranged, and the center of two roller sticks and 3 points of the center of porous mold are at equilateral triangle.
2. fibre pipe spraying roll-in according to claim 1 is integrally formed equipment, it is characterised in that: two roller sticks can
Along the center of two roller sticks and porous mold away from extended line on carry out synchronizing moving.
3. fibre pipe spraying roll-in according to claim 1 is integrally formed equipment, it is characterised in that: the glue-spraying spout and fibre
Dimension nozzle is separately positioned on fibre spray machine and colloid flush coater.
4. fibre pipe spraying roll-in according to claim 1 is integrally formed equipment, it is characterised in that: the glue-spraying spout is located at
The left side of fibre nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821410845.8U CN209580545U (en) | 2018-08-29 | 2018-08-29 | Fiber tube spraying and rolling integrated forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821410845.8U CN209580545U (en) | 2018-08-29 | 2018-08-29 | Fiber tube spraying and rolling integrated forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209580545U true CN209580545U (en) | 2019-11-05 |
Family
ID=68372866
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821410845.8U Active CN209580545U (en) | 2018-08-29 | 2018-08-29 | Fiber tube spraying and rolling integrated forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209580545U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109353042A (en) * | 2018-08-29 | 2019-02-19 | 江苏赛图新材料科技有限公司 | A kind of spraying roll-in of fibre pipe is integrally formed equipment and moulding process |
-
2018
- 2018-08-29 CN CN201821410845.8U patent/CN209580545U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109353042A (en) * | 2018-08-29 | 2019-02-19 | 江苏赛图新材料科技有限公司 | A kind of spraying roll-in of fibre pipe is integrally formed equipment and moulding process |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |