CN209579994U - A kind of highmulti paper surface gypsum board process units - Google Patents
A kind of highmulti paper surface gypsum board process units Download PDFInfo
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- CN209579994U CN209579994U CN201822261214.0U CN201822261214U CN209579994U CN 209579994 U CN209579994 U CN 209579994U CN 201822261214 U CN201822261214 U CN 201822261214U CN 209579994 U CN209579994 U CN 209579994U
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Abstract
The utility model discloses a kind of highmulti paper surface gypsum board process units, steam heater A, steam heater B and steam heater C are respectively equipped in the material drying device, fluidized bed furnace and bakery, steam tail gas delivery pipe and condensate discharge pipe are equipped on steam heater A, steam heater B and steam heater C, condensate discharge pipe is connected to the condensate liquid collecting vessel that proportioner is equipped with by pipeline；The steam tail gas delivery pipe is connected to the material pre-drying device that stock ground is equipped with by pipeline；Plasterboard side wall paper adhering device and the cleaning drying device Clean- to endless conveyor are equipped on conveyer frames, the utility model reduces cost, improves production efficiency, optimization production structure.
Description
Technical field
The utility model relates to a kind of highmulti paper surface gypsum board process units, belong to Thistle board tool of production neck
Domain.
Background technique
Paper-faced gyp in process of production, generally passes through following process flow: transporting to hopper storing-material by going out stock ground
Drying-fluidized bed furnace-grinding -- storing-ingredient (being mixed with water) stirring-extruding-gypsum sticky paper-transmission, cutting-baking
Roasting-stripping and slicing-packaging；Its technical process is relatively more, so how reducing cost in process flow, improving production efficiency, is excellent
Metaplasia, which produces structure, becomes the most important thing that enterprise considers.
It is existing using the hot steam of power plant as the plaster board production equipment of heat source, have the following disadvantages, first, do not account for
Recycling to condensate liquid and waste heat；Second, it is found in gypsum sticky paper production process, up and down two be transmitted on conveyer belt
Paper is not close in the fitting of plasterboard side wall, which is because, put the colloid that adhesive dispenser is placed in two papers, is transmitting
When being bonded to gypsum sheet metal forming and paper bonding part, some colloids have been done, so cannot be firm viscous by two pieces of paper face
Knot or cohesive force are inadequate, so being easy to appear the case where two papers are detached from subsequent conveyer belt；Third, in Paper-faced gyp
In production process, after plaster formulation and paster technique, to be transmitted by conveyer belt to cut place and be cut, finally again
See baking-curing off, in transmit process, because conveyer belt is continuous with forming step, it is easy to leave on a moving belt
Some sundries, such as gypsum material ash, and gypsum needs to guarantee the clean of transmission plane in transmit process, therefore it is necessary to will be to biography
Face is sent to be cleaned, meanwhile, after cleaning, in order to avoid the water on transmission plane drenches the paster in gypsum plate face, cause to patch
Paper generates destruction, needs to handle remaining moisture, and the prior art, can conveyer belt not cleaned and be wiped simultaneously
Dry device.
That is: need a kind of multi-functional Thistle board process units now, can solve the above problem, realize reduce at
Originally, production efficiency and optimization production structure are improved.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of highmulti paper surface gypsum board process units, realize and reduce
Cost improves production efficiency and optimization production structure, can be with overcome the deficiencies in the prior art.
The technical solution of the utility model is: a kind of highmulti paper surface gypsum board process units, it includes sequentially connected
Stock ground, storage hopper, material drying device, fluidized bed furnace, grinding device, proportioner, plasterboard extrusion forming sticky paper device, transmission
Frame and bakery, the more than one endless conveyor that conveyer frames are equipped with are equipped in the junction of wherein two endless conveyors
Cutting machine is respectively equipped with steam heater A, steam heater B in the material drying device, fluidized bed furnace and bakery
And steam heater C, steam tail gas is equipped on steam heater A, steam heater B and steam heater C
Delivery pipe and condensate discharge pipe, condensate discharge pipe are connected to the condensate liquid collecting vessel that proportioner is equipped with by pipeline；
The steam tail gas delivery pipe is connected to the material pre-drying device that stock ground is equipped with by pipeline；Gypsum is equipped on conveyer frames
Plate side wall paper adhering device and the cleaning drying device Clean- to endless conveyor.
Above-mentioned steam heater A, it includes baking material storehouse ontology, and feed inlet and discharging are equipped on the ontology of baking material storehouse
Mouthful, in baking material storehouse, the inner cavity of ontology is laid with steam pipe A, and the steam inlet of the steam pipe A is in discharge port side, steam
Outlet is equipped with the automatic cleaning apparatus for wiping bonding material on tube wall off in feed inlet side on steam pipe A.
Above-mentioned automatic cleaning apparatus includes the lantern ring that the both ends steam pipe A are equipped with clearance fit, is equipped between two lantern rings
The scraper plate A contacted with tube wall is equipped with driving plate far from the side of steam pipe A in scraper plate A.
Above-mentioned steam heater B is the steam pipe B being laid in boiling furnace chamber.
It includes the baking rack continuously arranged in bakery to above-mentioned steam heater C, is laid on baking rack
There is plasterboard to toast layer, is equipped with two layers overlapped steam pipe C, the steam pipe C in the lower surface of plasterboard baking layer
Arranged repeatedly in plasterboard baking layer lower surface in serpentine, the both ends of steam pipe C respectively with vertical air inlet pipe and vertical escape pipe
It is connected, is respectively equipped in the lower end of vertical escape pipe and upper end and is connected to the leakage fluid dram of condensate liquid collecting vessel and to be connected to material pre-
The exhaust outlet of drying unit.
Above-mentioned material pre-drying device includes the heat exchanger being placed in material heap.
Above-mentioned plasterboard side wall paper adhering device, it includes being equipped with to drench glue from front to back in the two sides of conveyer frames
The damping device and extruding adhering device of body, the damping device includes the upright bar being equipped at left and right sides of conveyer frames,
It is equipped with water storage box in upright bar upper end, is equipped with perfusion tube in the lower end of water storage box, is equipped with infusion switch in the outlet end of perfusion tube；Institute
The extruding adhering device stated includes the mounting base being equipped at left and right sides of conveyer frames, and push rod is equipped in mounting base, is passed from circulation
It send and is equipped with closer push rod one end by the abutting plate of plasterboard side wall paper and colloid tight bond, be equipped in mounting base
The positioning device of push rod.
Above-mentioned cleaning drying device, it includes the spray dress that cleaning is carried out to the lower crawler belt lower surface of endless conveyor
It sets, scraper plate B is equipped on the left side of spray equipment, lower crawler belt direction of travel, collecting tank is equipped with below conveyer frames；The scraper plate
It is successively arranged water absorber on the left of B and dries up the air-heater of endless conveyor, the water absorber includes being fixed on biography
The longitudinally mounted plate on frame is sent, the longitudinally mounted plate slant setting is set in longitudinally mounted plate face to endless conveyor side
There is the water-absorbing sponge layer being in close contact with endless conveyor.
It is equipped with roller on conveyer frames above-mentioned, the support contacted with endless conveyor inner surface is equipped between roller
Plate is equipped with level board, the upper surface of the level board and the upper surface of endless conveyor at left and right sides of cutter device
It is horizontal.
The prior art compares, the utility model highmulti paper surface gypsum board process units, in steam heater A, steam
Steam tail gas delivery pipe and condensate discharge pipe are equipped on heating device B and steam heater C, condensate discharge pipe passes through
Pipeline is connected to the condensate liquid collecting vessel that proportioner is equipped with；The steam tail gas delivery pipe is connected to stock ground by pipeline
The material pre-drying device being equipped with；It is able to achieve in gypsum production in this way, the recycling to condensate liquid and steam waste heat, to save
About production cost；
It is equipped with plasterboard side wall paper adhering device on conveyer frames, plasterboard side on conveyer belt can be handled in this way and bonded
Illusive paper；
It, in this way can not only be to conveyer belt by cleaning drying device with the cleaning drying device Clean- to endless conveyor
It is cleaned, and it can be dried, so that residual moisture be avoided to destroy the gypsum paper on conveyer belt；
The steam heater A, it includes baking material storehouse ontology, and feed inlet and discharging are equipped on the ontology of baking material storehouse
Mouthful, in baking material storehouse, the inner cavity of ontology is laid with steam pipe A, and the steam inlet of the steam pipe A is in discharge port side, steam
Outlet is equipped with the automatic cleaning apparatus for wiping bonding material on tube wall off, such knot in feed inlet side on steam pipe A
Structure flows to convection current by material in the flow direction of the hot steam in steam pipe A and baking material storehouse ontology, is conducive to the object for improving material
Material baking efficiency；
The automatic cleaning apparatus includes the lantern ring that the both ends steam pipe A are equipped with clearance fit, is equipped between two lantern rings
The scraper plate A contacted with tube wall is equipped with driving plate far from the side of steam pipe A in scraper plate A,
It includes the baking rack continuously arranged in bakery to the steam heater C, is laid on baking rack
There is plasterboard to toast layer, is equipped with two layers overlapped steam pipe C, the steam pipe C in the lower surface of plasterboard baking layer
Arranged repeatedly in plasterboard baking layer lower surface in serpentine, the both ends of steam pipe C respectively with vertical air inlet pipe and vertical escape pipe
It is connected, is respectively equipped in the lower end of vertical escape pipe and upper end and is connected to the leakage fluid dram of condensate liquid collecting vessel and to be connected to material pre-
The exhaust outlet of drying unit,
By test of many times, placing two layers of steam pipe C in the lower surface overlapping of each plasterboard baking layer in this way can make
Can be easily reached by obtaining the temperature in bakery by 250 degrees Celsius, and more existing heat exchanger conversion is easier to improve temperature, Ke Yiti
The coagulation efficacy of high molding of gypsum plate；
The material pre-drying device includes the heat exchanger being placed in material heap, in this way can be to the steam after heated
Tail gas carries out preliminary drying to material, to save quantity of steam used in following drying materials, while also reducing used in drying link
Time；
The plasterboard side wall paper adhering device, it includes being equipped with to drench glue from front to back in the two sides of conveyer frames
The damping device and extruding adhering device of body, the damping device includes the upright bar being equipped at left and right sides of conveyer frames,
It is equipped with water storage box in upright bar upper end, is equipped with perfusion tube in the lower end of water storage box, is equipped with infusion switch in the outlet end of perfusion tube；Institute
The extruding adhering device stated includes the mounting base being equipped at left and right sides of conveyer frames, and push rod is equipped in mounting base, is passed from circulation
It send and is equipped with closer push rod one end by the abutting plate of plasterboard side wall paper and colloid tight bond, be equipped in mounting base
The positioning device of push rod, such device can be broken the colloid that plasterboard side is dried up by water storage box and perfusion tube
It is wet, then during plasterboard continues transmission down, the side of plate abutting plasterboard will be pushed against by squeezing adhering device,
So as to bond the paper of loose part again, it is not firm that plasterboard side bonding on processing conveyer belt can be realized in this way
Paper；
The cleaning drying device, it includes the spray dress that cleaning is carried out to the lower crawler belt lower surface of endless conveyor
It sets, scraper plate B is equipped on the left side of spray equipment, lower crawler belt direction of travel, collecting tank is equipped with below conveyer frames；The scraper plate
It is successively arranged water absorber on the left of B and dries up the air-heater of endless conveyor, the water absorber includes being fixed on biography
The longitudinally mounted plate on frame is sent, the longitudinally mounted plate slant setting is set in longitudinally mounted plate face to endless conveyor side
There are the water-absorbing sponge layer being in close contact with endless conveyor, such structure, by spray equipment in the lower section of endless conveyor
Spray cleaning is carried out, is struck off by scraper plate B to what hard adhesive also remaining after spray carried out, passes through the water suction of water absorber
Spongy layer absorbs the moisture for staying in transmission belt surface, meanwhile, water-absorbing sponge layer can also improve and wipe endless conveyor table
The impurity in face carries out last drying process to the cyclic transfer belt surface after water suction finally by air-heater, can guarantee in this way
When being recycled to upside and plasterboard is contacted, the paper of plasterboard will not be drenched endless conveyor, will not be generated at it
The case where being staved is easy in transmission afterwards, to guarantee the quality of Thistle board；
It is equipped with roller on conveyer frames, the support plate contacted with endless conveyor inner surface, In are equipped between roller
Level board is equipped at left and right sides of cutter device, the upper surface of the level board and the upper surface of endless conveyor are horizontal,
Such structure replaces existing line to contact, reduces conveyer belt with support plate by the way that support plate is arranged with the face contact of conveyer belt
Contact quantity with roller reduces the small deformation of unevenness of plasterboard so as to make plasterboard horizontal transmission；Level board can be
It when cutting, is cut, can be conducive to smooth again on the level board of the left and right sides of plasterboard horizontal transmission to cutter device
Cutting.
Detailed description of the invention
Fig. 1 is the attachment structure schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of material drying device.
Fig. 3 is the cross-sectional view of material drying device.
Fig. 4 is the structural schematic diagram that bakery connects.
Fig. 5 is the structural schematic diagram of baking rack.
Fig. 6 is the structural schematic diagram of plasterboard side wall paper adhering device.
Fig. 7 is the enlarged diagram of part A in Fig. 6.
Fig. 8 is the structural schematic diagram of cleaning drying device.
Fig. 9 is the attachment structure schematic diagram on conveyer frames.
Wherein, stock ground 1；Storage hopper 2；Material drying device 3；Fluidized bed furnace 4；Grinding device 5；Proportioner 6；Plasterboard squeezes
Molded sticky paper device 7；Conveyer frames 8；Bakery 9；Endless conveyor 10；Cutting mill 11；Lime set collecting vessel 12；Material prebake dress
Set 13；Baking material storehouse ontology 14；Feed inlet 15；Steam pipe A16；Steam (vapor) outlet 17；Lantern ring 18；Scraper plate A19；Driving plate 20；Baking
Frame 21；Plasterboard toasts layer 22；Steam pipe C23；Vertical air inlet pipe 24；Vertical escape pipe 25；Upright bar 26；Water storage box 27；Installation
Seat 28；Push rod 29；Push against plate 30；Spray equipment 31；Scraper plate B32；Collecting tank 33；Air-heater 34；Longitudinally mounted plate 35；Support plate
36；Level board 37.
Specific embodiment
For embodiment 1. as shown in Figure 1, a kind of highmulti paper surface gypsum board process units, it includes sequentially connected stock ground
1, storage hopper 2, material drying device 3, fluidized bed furnace 4, grinding device 5, proportioner 6, plasterboard extrusion forming sticky paper device 7,
Conveyer frames 8 and bakery 9, the more than one endless conveyor 10 that conveyer frames 8 are equipped with, in wherein two endless conveyors 10
Junction is equipped with cutting machine 11, is equipped with roller on conveyer frames 8, is equipped between roller and connects with 10 inner surface of endless conveyor
The support plate 36 of touching is equipped with level board 37, the upper surface of the level board 37 and circulation at left and right sides of cutter device
The upper surface of conveyer belt 10 is horizontal；Steam heating dress is respectively equipped in the material drying device 3, fluidized bed furnace 4 and bakery 9
A, steam heater B and steam heater C are set, in steam heater A, steam heater B and steam heater C
On be equipped with steam tail gas delivery pipe and condensate discharge pipe, condensate discharge pipe is connected on proportioner 6 by pipeline and is set
Some condensate liquid collecting vessels 12；The steam tail gas delivery pipe is connected to the material prebake that stock ground 1 is equipped with by pipeline and fills
Set 13；It is equipped with plasterboard side wall paper adhering device on conveyer frames 8 and the Clean- cleaning, drying of endless conveyor 10 is filled
It sets.
The steam heater A, it includes baking material storehouse ontology 14, and 15 He of feed inlet is equipped on baking material storehouse ontology 14
Discharge port, in baking material storehouse, the inner cavity of ontology 14 is laid with steam pipe A16, and the steam inlet of the steam pipe A16 is discharging
Mouthful side, steam (vapor) outlet 17 are equipped on steam pipe A16 in 15 side of feed inlet and wipe the automatic clear of bonding material on tube wall off
Manage device.
The automatic cleaning apparatus include the both ends steam pipe A16 be equipped with clearance fit lantern ring 18, two lantern rings 18 it
Between be equipped with the scraper plate A19 that contact with tube wall, in side of the scraper plate A19 far from steam pipe A16 equipped with driving plate 20.
The steam heater B is the steam pipe B being laid in 4 inner cavity of fluidized bed furnace.
It includes the baking rack 21 continuously arranged in bakery 9 to the steam heater C, on baking rack 21
It is laid with plasterboard baking layer 22, is equipped with two layers of overlapped steam pipe C23 in the lower surface of plasterboard baking layer 22, it is described
Steam pipe C23 arranged repeatedly in plasterboard baking 22 lower surface of layer in serpentine, the both ends of steam pipe C23 respectively with vertically into
Tracheae 24 is connected with vertical escape pipe 25, is respectively equipped in the lower end of vertical escape pipe 25 and upper end and is connected to condensate liquid collecting vessel
12 leakage fluid dram and the exhaust outlet for being connected to material pre-drying device 13.
The material pre-drying device 13 includes the heat exchanger being placed in material heap.
The plasterboard side wall paper adhering device, it includes being equipped with to drench from front to back in the two sides of conveyer frames 8
The damping device of colloid and squeeze adhering device, the damping device include be equipped at left and right sides of conveyer frames 8 it is vertical
Bar 26, is equipped with water storage box 27 in 26 upper end of upright bar, is equipped with perfusion tube in the lower end of water storage box 27, is equipped in the outlet end of perfusion tube
Infusion switch；The extruding adhering device includes the mounting base 28 being equipped at left and right sides of conveyer frames 8, is equipped in mounting base 28
Push rod 29 is equipped with from closer 29 one end of push rod of endless conveyor 10 by plasterboard side wall paper and colloid tight bond
Plate 30 is pushed against, the positioning device of push rod 29 is equipped in mounting base 28.
The cleaning drying device, it includes the spray that cleaning is carried out to the lower crawler belt lower surface of endless conveyor 10
Device 31, spray equipment 31 are the spray tube connecting with hydraulic pump, are set on the left side of spray equipment 31, lower crawler belt direction of travel
There is scraper plate B32, collecting tank 33 is equipped with below conveyer frames 8；Water absorber is successively arranged on the left of the scraper plate B32 and drying follows
The air-heater 34 of ring conveyer belt 10, air-heater 34 are connected with longitudinal discharge pipe that lower crawler belt lower surface is arranged in, the suction
Water installations include the longitudinally mounted plate 35 being fixed on conveyer frames 8,35 slant setting of longitudinally mounted plate, longitudinally mounted
Plate 35 is equipped with the water-absorbing sponge layer being in close contact with endless conveyor 10 towards 10 side of endless conveyor.
Claims (9)
1. a kind of highmulti paper surface gypsum board process units, it includes sequentially connected stock ground (1), storage hopper (2), drying materials
Device (3), fluidized bed furnace (4), grinding device (5), proportioner (6), plasterboard extrusion forming sticky paper device (7), conveyer frames (8)
And bakery (9), the more than one endless conveyor (10) that conveyer frames (8) are equipped with, two endless conveyors (10) wherein
Junction be equipped with cutting machine (11), it is characterised in that: material drying device (3), fluidized bed furnace (4) and the bakery (9)
It is inside respectively equipped with steam heater A, steam heater B and steam heater C, is heated in steam heater A, steam
Steam tail gas delivery pipe and condensate discharge pipe are equipped on device B and steam heater C, condensate discharge pipe passes through pipeline
It is connected to the condensate liquid collecting vessel (12) that proportioner (6) is equipped with；The steam tail gas delivery pipe is connected to by pipeline
The material pre-drying device (13) that stock ground (1) is equipped with；Plasterboard side wall paper adhering device is equipped on conveyer frames (8) and to following
The Clean- cleaning drying device of ring conveyer belt (10).
2. highmulti paper surface gypsum board process units according to claim 1, it is characterised in that: the steam heats dress
A is set, it includes baking material storehouse ontology (14), feed inlet (15) and discharge port is equipped on baking material storehouse ontology (14), in baking material storehouse sheet
The inner cavity of body (14) is laid with steam pipe A(16), the steam pipe A(16) steam inlet in discharge port side, steam
(17) are exported in feed inlet (15) side, the automatic cleaning dress for wiping bonding material on tube wall off is equipped on steam pipe A(16)
It sets.
3. highmulti paper surface gypsum board process units according to claim 2, it is characterised in that: the automatic cleaning dress
The lantern ring (18) for being equipped with clearance fit including the both ends steam pipe A(16) is set, is equipped between two lantern rings (18) and is contacted with tube wall
Scraper plate A(19), driving plate (20) are equipped with far from the side of steam pipe A(16) in scraper plate A(19).
4. highmulti paper surface gypsum board process units according to claim 1, it is characterised in that: the steam heats dress
Setting B is the steam pipe B being laid in fluidized bed furnace (4) inner cavity.
5. highmulti paper surface gypsum board process units according to claim 1, it is characterised in that: the steam heats dress
Setting C, it includes the baking rack (21) continuously arranged in bakery (9), and plasterboard baking layer is laid on baking rack (21)
(22), two layers of overlapped steam pipe C(23 is equipped in the lower surface of plasterboard baking layer (22)), the steam pipe C
(23) arranged repeatedly in plasterboard baking layer (22) lower surface in serpentine, steam pipe C(23) both ends respectively with vertical air inlet pipe
(24) it is connected with vertical escape pipe (25), is respectively equipped in the lower end of vertical escape pipe (25) and upper end and is connected to condensate liquid collection
The leakage fluid dram of bucket (12) and the exhaust outlet for being connected to material pre-drying device (13).
6. highmulti paper surface gypsum board process units according to claim 1, it is characterised in that: the material prebake
Device (13) includes the heat exchanger being placed in material heap.
7. highmulti paper surface gypsum board process units according to claim 1, it is characterised in that: the plasterboard side wall
Paper adhering device, the two sides that it is included in conveyer frames (8) are equipped with the damping device for drenching colloid and extruding from front to back
Adhering device, the damping device is included in the upright bar (26) being equipped at left and right sides of conveyer frames (8), in upright bar (26) upper end
Equipped with water storage box (27), it is equipped with perfusion tube in the lower end of water storage box (27), is equipped with infusion switch in the outlet end of perfusion tube；It is described
Extruding adhering device include the mounting base (28) being equipped at left and right sides of conveyer frames (8), push rod is equipped on mounting base (28)
(29), it is equipped with from endless conveyor (10) closer push rod (29) one end by plasterboard side wall paper and colloid tight bond use
Abutting plate (30), on mounting base (28) be equipped with push rod (29) positioning device.
8. highmulti paper surface gypsum board process units according to claim 1, it is characterised in that: the cleaning, drying dress
It sets, it includes the spray equipment (31) that cleaning is carried out to the lower crawler belt lower surface of endless conveyor (10), in spray equipment
(31) left side, lower crawler belt direction of travel are equipped with scraper plate B(32), collecting tank (33) are equipped with below conveyer frames (8)；It is described to scrape
Plate B(32) on the left of be successively arranged water absorber and dry up the air-heater (34) of endless conveyor (10), the water suction fills
Set the longitudinally mounted plate (35) including being fixed on conveyer frames (8), described longitudinally mounted plate (35) slant setting, in longitudinal peace
Loading board (35) is equipped with the water-absorbing sponge layer being in close contact with endless conveyor (10) towards endless conveyor (10) side.
9. highmulti paper surface gypsum board process units according to claim 1, it is characterised in that: on conveyer frames (8)
Equipped with roller, the support plate (36) contacted with endless conveyor (10) inner surface is equipped between roller, on a left side for cutter device
Right two sides are equipped with level board (37), and the upper surface of the level board (37) and the upper surface of endless conveyor (10) are horizontal.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201822261214.0U CN209579994U (en) | 2018-12-30 | 2018-12-30 | A kind of highmulti paper surface gypsum board process units |
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| CN201822261214.0U CN209579994U (en) | 2018-12-30 | 2018-12-30 | A kind of highmulti paper surface gypsum board process units |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366717A (en) * | 2018-12-30 | 2019-02-22 | 贵州源于诚石膏建材有限公司 | A kind of highmulti paper surface gypsum board process units |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366717A (en) * | 2018-12-30 | 2019-02-22 | 贵州源于诚石膏建材有限公司 | A kind of highmulti paper surface gypsum board process units |
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