CN209579048U - A kind of automatic wall grinding equipment - Google Patents

A kind of automatic wall grinding equipment Download PDF

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Publication number
CN209579048U
CN209579048U CN201920099303.1U CN201920099303U CN209579048U CN 209579048 U CN209579048 U CN 209579048U CN 201920099303 U CN201920099303 U CN 201920099303U CN 209579048 U CN209579048 U CN 209579048U
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chassis
threaded rod
grinding
servo motor
rod
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刘恩超
叶知秋
侯宇声
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Qilu Institute of Technology
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Qilu Institute of Technology
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Abstract

A kind of automation wall polishing equipment, including support and walking mechanism and workpiece polishing mechanism, support and walking mechanism include a chassis, chassis top surface is equipped with cabinet, cabinet inside is equipped with first servo motor, the angular wheel for driving one end is rotated by first servo motor, angular wheel drives the rotation of the first threaded rod, to which adjusting block is rotatablely connected by internal the second threaded hole opened up and the first threaded rod, adjusting block is set to slide up and down on the first threaded rod, realize the polishing to wall different height, the top horizontal on chassis installs the second threaded rod simultaneously, second threaded rod drives angular wheel to rotate by second servo motor of one end, to which cabinet is rotatablely connected by internal the first threaded hole and the second threaded rod, cabinet is set to move in the horizontal direction, can workpiece polishing mechanism internal side wall install electric telescopic rod and Buffer spring to provide buffering when contacting with wall, and installs the dust hood connecting with air blower in workpiece polishing mechanism bottom end to absorb dust.

Description

一种自动化墙体打磨设备A kind of automatic wall grinding equipment

技术领域technical field

本实用新型涉及土木建筑施工技术领域,尤其涉及一种自动化墙体打磨设备。The utility model relates to the technical field of civil engineering construction, in particular to an automatic wall grinding equipment.

背景技术Background technique

墙体打磨设备是土木建筑施工等领域常用的一种作业设备,用来代替人力打磨墙面,保护工人身心健康,同时也提升施工或装修质量。Wall grinding equipment is a commonly used operating equipment in civil construction and other fields. It is used to replace manpower to polish walls, protect the physical and mental health of workers, and improve the quality of construction or decoration.

现在市场上的墙体打磨设备很多,有的也在一定程度上节省了人力,但仍然存在结构设计不合理或者自动化程度不高以及工作不可靠、打磨范围局限等问题。There are a lot of wall grinding equipment on the market now, and some of them save manpower to a certain extent, but there are still problems such as unreasonable structural design or low degree of automation, unreliable work, and limited grinding range.

例如申请号为201811358963.3中国发明专利公开了一种手持式无尘型建筑墙体打磨装置,包括安装箱,安装箱左端固定有手持架,右端安装有打磨辊,打磨辊上设有辊体,辊体上设有打磨条和吸尘条,吸尘条上开设有阵列分布的吸尘孔,打磨辊内部设有辊体腔,辊体腔通过连接腔连通第一空腔,打磨辊转动后利用打磨条打磨墙体的过程中利用吸尘条对打磨过程中产生的灰尘进行吸入消除,营造出无尘环境,但其作为手持打磨工具,完全不能摆脱对人工的依赖。For example, the application number is 201811358963.3 Chinese invention patent discloses a hand-held dust-free building wall grinding device, including an installation box, a hand-held frame is fixed on the left end of the installation box, a grinding roller is installed on the right end, and a roller body is arranged on the grinding roller. There are grinding strips and dust-absorbing strips on the body. There are dust-absorbing holes distributed in arrays on the dust-absorbing strips. There is a roller body cavity inside the grinding roller. The roller body cavity is connected to the first cavity through the connecting cavity. After the grinding roller rotates, the grinding strip In the process of polishing the wall, the dust suction bar is used to inhale and eliminate the dust generated during the polishing process, creating a dust-free environment, but as a hand-held polishing tool, it cannot get rid of the dependence on labor at all.

又如申请号为201721513144.2的中国实用新型专利公开的一种土木工程用可伸缩的高效墙体打磨设备,该设备设置了双向电机和螺旋轴,能够通过双向电机的传动作用带动螺旋轴转动进而能够使得螺旋滑套在墙面上上下移动打磨,但由于其尺寸局限设置,不得不依靠液压推动器控制整个架体上移,结构相对变得复杂,而且,需要更换打磨位置时,需要推动整个设备运动,对人的依赖较大。Another example is a Chinese utility model patent with application number 201721513144.2, which discloses a retractable high-efficiency wall grinding equipment for civil engineering. The spiral sliding sleeve can be moved up and down on the wall for grinding, but due to its limited size, it has to rely on the hydraulic pusher to control the upward movement of the entire frame, and the structure is relatively complicated. Moreover, when the grinding position needs to be changed, the entire device needs to be pushed Exercise is more dependent on people.

另外,现有技术中为了防止磨盘与墙面的碰撞,多在磨盘根部设置弹簧或者在磨盘前部设置缓冲垫,在打磨过程中,磨盘根部的弹簧的冲撞作用以及磨盘前部的缓冲垫对磨盘的打磨精度和表面质量都有影响。In addition, in the prior art, in order to prevent the collision between the grinding disc and the wall, springs are often arranged at the root of the grinding disc or cushion pads are arranged at the front of the grinding disc. The grinding accuracy and surface quality of the grinding disc have an influence.

实用新型内容Utility model content

本实用新型的目的是为了解决现有技术中墙体打磨设备结构设计不合理、自动化程度和打磨精度与质量不高等问题,而提出一种自动化墙体打磨设备,从而解决上述问题。The purpose of this utility model is to propose an automatic wall grinding equipment to solve the problems of unreasonable structural design, low degree of automation, grinding precision and quality in the prior art, so as to solve the above problems.

为了实现本实用新型的技术目的,本实用新型采用了如下技术方案:In order to realize the technical purpose of the utility model, the utility model adopts the following technical solutions:

一种自动化墙体打磨设备,包括支撑及行走机构和打磨机构,所述支撑及行走机构包括一底盘,所述底盘的顶部表面设置有机箱,所述机箱内部安装有第一伺服电机,且第一伺服电机输出端通过锥形齿轮与第一螺纹杆转动连接,所述第一螺纹杆竖直安装在机箱顶部,所述机箱顶部表面位于第一螺纹杆一侧固定有L形固定板,所述第一螺纹杆表面通过调节块与打磨机构连接,所述底盘顶部表面水平安装有第二螺纹杆,且第二螺纹杆通过机箱内部的第一螺纹孔与机箱转动连接,所述第二螺纹杆一端通过锥形齿轮与第二伺服电机转动连接。An automatic wall grinding equipment, including a supporting and traveling mechanism and a grinding mechanism, the supporting and traveling mechanism includes a chassis, the top surface of the chassis is provided with a chassis, and a first servo motor is installed inside the chassis, and the second The output end of a servo motor is rotationally connected to the first threaded rod through a bevel gear. The first threaded rod is vertically installed on the top of the case. The surface of the first threaded rod is connected to the grinding mechanism through the adjustment block, the second threaded rod is installed horizontally on the top surface of the chassis, and the second threaded rod is connected to the chassis through the first threaded hole inside the chassis, and the second threaded rod One end of the rod is rotationally connected with the second servo motor through a bevel gear.

如上所述的一种自动化墙体打磨设备,所述调节块一端设置有第一滑块,所述L形固定板一侧表面开设有第一滑槽,所述调节块通过一端的第一滑块在第一滑槽内滑动连接。According to the above-mentioned automatic wall grinding equipment, one end of the adjustment block is provided with a first slider, and the surface of one side of the L-shaped fixed plate is provided with a first chute, and the adjustment block passes through the first slide at one end. The blocks are slidably connected in the first chute.

如上所述的一种自动化墙体打磨设备,所述机箱底部设置有多个第二滑块,所述底盘的底部表面开设有多个第二滑槽,且第二滑块在第二滑槽内滑动。According to the above-mentioned automatic wall grinding equipment, the bottom of the chassis is provided with a plurality of second sliders, the bottom surface of the chassis is provided with a plurality of second chutes, and the second sliders are placed in the second chute. slide inside.

如上所述的一种自动化墙体打磨设备,所述打磨机构内部安装有第三伺服电机,且第三伺服电机的输出端与固定块连接,并且固定块一端通过紧固螺栓与打磨片连接,所述打磨机构内部侧壁安装有电动伸缩杆,且电动伸缩杆一端固定有缓冲弹簧,并且缓冲弹簧一端固定有缓冲块。In the above-mentioned automatic wall grinding equipment, a third servo motor is installed inside the grinding mechanism, and the output end of the third servo motor is connected to the fixed block, and one end of the fixed block is connected to the grinding sheet through fastening bolts, An electric telescopic rod is installed on the inner side wall of the grinding mechanism, and a buffer spring is fixed at one end of the electric telescopic rod, and a buffer block is fixed at one end of the buffer spring.

如上所述的一种自动化墙体打磨设备,所述打磨机构底端通过固定架安装有吸尘罩,且吸尘罩底端通过软管与鼓风机连接,所述鼓风机输出端通过软管与集尘箱内部贯通连接,所述集尘箱表面通过平开合页安装有门板,且门板表面安装有透明观察窗,所述吸尘罩一端安装有辅助滑轮。According to the above-mentioned automatic wall grinding equipment, the bottom end of the grinding mechanism is equipped with a dust collection cover through a fixed frame, and the bottom end of the dust collection cover is connected to the blower through a hose, and the output end of the blower is connected to the collector through a hose. The interior of the dust box is connected through, the surface of the dust collection box is equipped with a door panel through a flat hinge, and a transparent observation window is installed on the surface of the door panel, and an auxiliary pulley is installed at one end of the dust collection hood.

如上所述的一种自动化墙体打磨设备,所述底盘底端设置有套管,所述套管内部安装有支撑杆,且支撑杆顶端一侧固定有弹簧,并且弹簧底端与套管内侧底部固定,所述支撑杆顶部一端贯穿套管表面安装有踏板,且踏板的底端设置有卡槽,所述套管表面下部设置有卡扣。In the above-mentioned automatic wall grinding equipment, a sleeve is provided at the bottom of the chassis, a support rod is installed inside the sleeve, and a spring is fixed on one side of the top of the support rod, and the bottom end of the spring is connected to the inner side of the sleeve. The bottom is fixed, the top end of the support rod runs through the surface of the sleeve and a pedal is installed, and the bottom end of the pedal is provided with a slot, and the lower part of the surface of the sleeve is provided with a buckle.

如上所述的一种自动化墙体打磨设备,所述调节块远离第一螺纹杆一端固定有伸缩缸,且伸缩缸输出端连接有活塞杆,并且活塞杆一端与打磨机构固定。In the above-mentioned automatic wall grinding equipment, a telescopic cylinder is fixed on the end of the adjustment block away from the first threaded rod, and a piston rod is connected to the output end of the telescopic cylinder, and one end of the piston rod is fixed to the grinding mechanism.

如上所述的一种自动化墙体打磨设备,所述底盘顶部表面一端安装有推手,且推手安装有两个。According to the above-mentioned automatic wall grinding equipment, a push handle is installed on one end of the top surface of the chassis, and two push handles are installed.

如上所述的一种自动化墙体打磨设备,所述底盘底部安装有万向轮,且万向轮分布在底盘底部四个拐角处。According to the above-mentioned automatic wall grinding equipment, universal wheels are installed on the bottom of the chassis, and the universal wheels are distributed at four corners of the bottom of the chassis.

如上所述的一种自动化墙体打磨设备,所述墙体打磨设备通过遥控器进行操作。According to the above-mentioned automatic wall grinding equipment, the wall grinding equipment is operated by a remote controller.

与现有技术相比,本实用新型的有益效果是;Compared with the prior art, the beneficial effects of the utility model are;

1、本实用新型中,通过机箱内部的伺服电机转动带动一端的锥形齿轮,锥形齿轮带动第一螺纹杆转动,从而调节块通过内部开设的第二螺纹孔,与第一螺纹杆转动连接,使调节块可以在第一螺纹杆上进行上下滑动,从而实现了对墙体不同高度的地方进行打磨,同时在底盘的顶部水平安装有第二螺纹杆,第二螺纹杆通过一端的伺服电机带动锥形齿轮转动,从而机箱通过内部的第一螺纹孔与第二螺纹杆转动连接,使机箱可以在水平方向上进行移动,此方式改变传统靠手臂扶持的打磨方式,采用机械化打磨,同时可以有效的对不同高度的墙体进行上下左右打磨,加快打磨效率的同时也增加了打磨的精度,通过这种设置,使得本实用新型的设备能够通过遥控器在多种工作模式下进行操作,不仅解放了人力,还进一步为操作者提供安全的操作距离,并具有很高的控制精度。1. In this utility model, the bevel gear at one end is driven by the rotation of the servo motor inside the chassis, and the bevel gear drives the first threaded rod to rotate, so that the adjustment block is connected to the first threaded rod through the second threaded hole opened inside. , so that the adjustment block can slide up and down on the first threaded rod, so as to realize the grinding of different heights of the wall, and at the same time, a second threaded rod is installed horizontally on the top of the chassis, and the second threaded rod passes through a servo motor at one end Drive the bevel gear to rotate, so that the chassis is connected to the second threaded rod through the first threaded hole inside, so that the chassis can move in the horizontal direction. This method changes the traditional grinding method supported by the arm, and adopts mechanized grinding. At the same time, it can Effectively grind up, down, left, and right walls of different heights, speed up the grinding efficiency and increase the precision of the grinding. Through this setting, the device of the present invention can be operated in various working modes through the remote control, not only It liberates manpower, further provides a safe operating distance for the operator, and has high control precision.

2、本实用新型中,通过在调节块的一端设置有两个滑块,两个滑块关于调节块中心线对称开设,通过与L形固定板内部开设的两个滑槽配合转动,从而提高了设备的整体稳定性,防止打磨机构在工作时因伺服电机的转动,而使螺纹杆与调节块不能正常运转,对墙体的打磨精度有所影响。2. In the utility model, two sliders are arranged at one end of the adjustment block, and the two sliders are opened symmetrically with respect to the center line of the adjustment block, and rotate with the two slide grooves provided inside the L-shaped fixed plate, thereby improving It improves the overall stability of the equipment and prevents the threaded rod and the adjusting block from operating normally due to the rotation of the servo motor when the grinding mechanism is working, which affects the grinding accuracy of the wall.

3、本实用新型中,通过在打磨机构的一端设置缓冲块,打磨机构调节好高度之后,通过伸缩缸带动活塞杆推动打磨机构与墙体接触,首先使缓冲块与墙面接触,对伸缩缸的动力进行缓冲,避免打磨片与墙面发生硬性接触,影响打磨的精度,之后伺服电机带动打磨片对墙体打磨,同时电动伸缩杆收缩带动缓冲弹簧,缓冲弹簧带动缓冲块进入打磨机构内部,使缓冲块与墙面分离,防止影响打磨片的正常工作。3. In the utility model, a buffer block is set at one end of the grinding mechanism. After the height of the grinding mechanism is adjusted, the telescopic cylinder drives the piston rod to push the grinding mechanism to contact the wall. The power is buffered to avoid hard contact between the grinding sheet and the wall, which affects the grinding accuracy. Afterwards, the servo motor drives the grinding sheet to polish the wall, and at the same time, the electric telescopic rod shrinks to drive the buffer spring, and the buffer spring drives the buffer block into the grinding mechanism. Separate the buffer block from the wall to prevent affecting the normal work of the grinding sheet.

附图说明Description of drawings

图1为本实用新型提出的一种自动化墙体打磨设备的结构示意图;Fig. 1 is the structural representation of a kind of automatic wall polishing equipment that the utility model proposes;

图2为本实用新型提出的一种自动化墙体打磨设备部分侧视图示意图;Fig. 2 is a partial side view schematic diagram of a kind of automatic wall grinding equipment proposed by the utility model;

图3为本实用新型提出的一种自动化墙体打磨设备打磨机构示意图;Fig. 3 is a schematic diagram of a grinding mechanism of an automatic wall grinding equipment proposed by the utility model;

图4为本实用新型提出的一种自动化墙体打磨设备调节块示意图;Fig. 4 is a schematic diagram of an automatic wall grinding equipment regulating block proposed by the utility model;

图5为本实用新型提出的一种自动化墙体打磨设备集尘箱示意图;Fig. 5 is a schematic diagram of a dust collecting box of an automatic wall grinding equipment proposed by the utility model;

图6为本实用新型提出的一种自动化墙体打磨设备套管示意图。Fig. 6 is a schematic diagram of a casing of an automatic wall grinding equipment proposed by the present invention.

图例说明:illustration:

1、支撑及行走机构;2、机箱;3、第一伺服电机;4、推手;5、L形固定板;6、第一螺纹杆;7、调节块;8、伸缩缸;9、打磨机构;10、吸尘罩;11、软管;12、第一螺纹孔;13、集尘箱;14、底盘;15、万向轮;16、第二滑槽;17、第二滑块;18、套管;19、第二螺纹杆;20、锥形齿轮;21、第二伺服电机;22、第三伺服电机;23、紧固螺栓;24、固定块;25、打磨片;26、缓冲弹簧;27、电动伸缩杆;28、第二螺纹孔;29、第一滑块;30、第一滑槽;31、辅助滑轮;32、鼓风机;33、透明观察窗;34、缓冲块;35、踏板;36、卡槽;37、卡扣;38、支撑杆;39、弹簧;40、摩擦板;41、遥控器。1. Support and walking mechanism; 2. Chassis; 3. The first servo motor; 4. Push handle; 5. L-shaped fixed plate; 6. The first threaded rod; 7. Adjusting block; 8. Telescopic cylinder; 9. Grinding mechanism ;10, dust cover; 11, hose; 12, the first threaded hole; 13, dust box; 14, chassis; 15, universal wheel; 16, the second chute; 17, the second slider; 18 , casing; 19, second threaded rod; 20, bevel gear; 21, second servo motor; 22, third servo motor; 23, fastening bolt; 24, fixed block; 25, grinding sheet; 26, buffer Spring; 27, electric telescopic rod; 28, second threaded hole; 29, first slider; 30, first chute; 31, auxiliary pulley; 32, blower; 33, transparent observation window; 34, buffer block; 35 , pedal; 36, card slot; 37, buckle; 38, support rod; 39, spring; 40, friction plate; 41, remote controller.

具体实施方式Detailed ways

下面结合实施例对本实用新型的技术方案进行进一步描述。需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。The technical solution of the utility model is further described below in conjunction with the embodiments. It should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" are Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the utility model and simplifying the description. It is understood as a limitation on the utility model; the terms "first", "second" and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited , the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be Direct connection, or indirect connection through an intermediary, or internal communication between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

实施例1Example 1

参照图1-2,一种自动化墙体打磨设备,包括支撑及行走机构1和打磨机构9,支撑及行走机构1包括一底盘14,底盘14的顶部表面设有机箱2,机箱2内部安装有第一伺服电机3,且第一伺服电机3输出端通过锥形齿轮20与第一螺纹杆6转动连接,第一螺纹杆6竖直安装在机箱2顶部,机箱2顶部表面位于第一螺纹杆6一侧固定有L形固定板5,第一螺纹杆6表面通过调节块7与打磨机构9连接,底盘14顶部表面水平安装有第二螺纹杆19,且第二螺纹杆19通过机箱2内部的第一螺纹孔12与机箱2转动连接,第二螺纹杆19一端通过锥形齿轮20与第二伺服电机21转动连接,调节块7远离第一螺纹杆6一端固定有伸缩缸8(可以为液压缸或电动推杆),且伸缩缸8输出端连接有活塞杆,并且活塞杆一端与打磨机构9固定,机箱2底部设置有多个第二滑块17,底盘14的底部表面开设有多个第二滑槽16,并且第二滑块17在第二滑槽16内滑动,底盘14顶部表面一端安装有推手4,且推手4安装有两个,底盘14底部安装有多个万向轮15,分布在底盘14底部四个拐角处,第一伺服电机3转动带动一端的锥形齿轮20转动,锥形齿轮20转动带动第一螺纹杆6转动,使第一螺纹杆6表面的调节块7向上移动,从而使打磨机构9可以进行上下调节高度打磨,之后第二伺服电机21转动带动一端的锥形齿轮20转动,锥形齿轮20转动带动第二螺纹杆19转动,第二螺纹杆19与机箱2内部的第一螺纹孔12配合转动,从而实现机箱2左右移动,此方式可以实现打磨机构9对墙面上下左右进行打磨。Referring to Fig. 1-2, an automatic wall grinding equipment includes a supporting and traveling mechanism 1 and a grinding mechanism 9, the supporting and traveling mechanism 1 includes a chassis 14, the top surface of the chassis 14 is provided with a chassis 2, and the inside of the chassis 2 is installed with The first servo motor 3, and the output end of the first servo motor 3 is rotationally connected with the first threaded rod 6 through a bevel gear 20, the first threaded rod 6 is vertically installed on the top of the cabinet 2, and the top surface of the cabinet 2 is located on the first threaded rod One side of 6 is fixed with an L-shaped fixed plate 5, the surface of the first threaded rod 6 is connected with the grinding mechanism 9 through the adjustment block 7, the second threaded rod 19 is installed horizontally on the top surface of the chassis 14, and the second threaded rod 19 passes through the inside of the chassis 2 The first threaded hole 12 of the first threaded hole 12 is rotatably connected with the cabinet 2, and one end of the second threaded rod 19 is rotatably connected with the second servo motor 21 through a bevel gear 20, and the telescopic cylinder 8 (which can be hydraulic cylinder or electric push rod), and the telescopic cylinder 8 output end is connected with a piston rod, and one end of the piston rod is fixed with the grinding mechanism 9, a plurality of second sliders 17 are arranged at the bottom of the chassis 2, and the bottom surface of the chassis 14 is provided with multiple a second chute 16, and the second slider 17 slides in the second chute 16, a push handle 4 is installed on one end of the top surface of the chassis 14, and two push handles 4 are installed, and a plurality of universal wheels are installed on the bottom of the chassis 14. 15. Distributed at the four corners at the bottom of the chassis 14, the first servo motor 3 rotates to drive the bevel gear 20 at one end to rotate, and the bevel gear 20 rotates to drive the first threaded rod 6 to rotate, so that the adjustment block on the surface of the first threaded rod 6 7 moves upwards, so that the grinding mechanism 9 can be adjusted up and down for height grinding, and then the second servo motor 21 rotates to drive the bevel gear 20 at one end to rotate, and the bevel gear 20 rotates to drive the second threaded rod 19 to rotate, and the second threaded rod 19 Cooperate with the first threaded hole 12 inside the cabinet 2 to rotate, so as to realize the left and right movement of the cabinet 2. In this way, the grinding mechanism 9 can grind the wall up, down, left, and right.

与例如201721513144.2的中国实用新型专利相比,本实用新型的方案中的架体高度得到了扩展,能适应一般墙体高度,特殊场合采用通用的带千斤顶的提升架辅助作业,不必为每台设备都设置庞杂的液压推动机构,结构得到了简化,而由于增加了左右方向的作业自由度,实现了二维平面的自由作业,很大程度摆脱了对人工的依赖。Compared with the Chinese utility model patent such as 201721513144.2, the height of the frame body in the scheme of the utility model has been expanded, which can adapt to the height of the general wall. In special occasions, a general-purpose lifting frame with a jack is used to assist the operation, and it is not necessary to provide for each piece of equipment. Both are equipped with complex hydraulic propulsion mechanisms, the structure has been simplified, and due to the increased degree of freedom of operation in the left and right directions, the free operation of the two-dimensional plane has been realized, and the dependence on labor has been largely eliminated.

结合图4,调节块7一端设置有第一滑块29,L形固定板5一侧表面关开设有第一滑槽30,调节块7通过一端的第一滑块29在第一滑槽内30滑动连接,第一滑块29设置有两个,且两个第一滑块29关于调节块7中心线对称安装,第一滑槽30设置有两个,且两个第一滑槽30关于L形固定板5中心线对称开设,通过第一滑块29在第一滑槽30内部滑动,可以保证打磨机构9在打磨时设备的稳定性。4, one end of the adjustment block 7 is provided with a first slider 29, and the surface of one side of the L-shaped fixed plate 5 is provided with a first chute 30, and the adjustment block 7 passes through the first slider 29 at one end in the first chute. 30 sliding connection, the first slider 29 is provided with two, and the two first sliders 29 are installed symmetrically about the center line of the adjustment block 7, the first chute 30 is provided with two, and the two first chute 30 are about The center line of the L-shaped fixed plate 5 is opened symmetrically, and the first sliding block 29 slides inside the first chute 30 to ensure the stability of the grinding mechanism 9 when grinding.

下面结合图5,打磨机构9底端通过固定架安装有吸尘罩10,且吸尘罩10底端通过软管11与鼓风机32连接,鼓风机32输出端通过软管11与集尘箱13内部贯通连接,集尘箱13表面通过平开合页安装有门板,且门板表面安装有透明观察窗33,吸尘罩10一端安装有辅助滑轮31,启动鼓风机32,使鼓风机32通过吸尘罩10把打磨机构9打磨下来的粉尘吸入到软管11中,之后粉尘通过软管11进入到集尘箱13内侧,通过集尘箱13表面的透明观察窗33观察内部粉尘收集量,以便于及时处理,此方式使的打磨环境干净整洁,没有灰尘飘散。Below in conjunction with Figure 5, the bottom end of the grinding mechanism 9 is equipped with a dust collection cover 10 through a fixed frame, and the bottom end of the dust collection cover 10 is connected to the blower 32 through a hose 11, and the output end of the blower 32 is connected to the inside of the dust collection box 13 through the hose 11 Through the connection, the surface of the dust collection box 13 is equipped with a door panel through a flat hinge, and a transparent observation window 33 is installed on the surface of the door panel, and an auxiliary pulley 31 is installed at one end of the dust collection hood 10. The dust polished by the grinding mechanism 9 is sucked into the hose 11, and then the dust enters the inside of the dust collection box 13 through the hose 11, and the internal dust collection amount is observed through the transparent observation window 33 on the surface of the dust collection box 13, so as to facilitate timely processing , This method makes the grinding environment clean and tidy, without dust floating.

参照图1和图6,底盘14底端设置有套管18,套管18内部安装有支撑杆38,且支撑杆38顶端一侧固定有弹簧39,并且弹簧39底端与套管18内侧底部固定,支撑杆38顶部一端贯穿套管18表面安装有踏板35,且踏板35的底端设置有卡槽36,套管18表面下方设置有卡扣37,通过人按压踏板35,使弹簧39压缩,移动支撑杆38,之后卡扣37卡接在卡槽36内部,从而使支撑杆38底部的摩擦板40抓地,从而保证打磨机构9在打磨过程中整体的稳定性。Referring to Fig. 1 and Fig. 6, chassis 14 bottom end is provided with sleeve pipe 18, and support rod 38 is installed inside sleeve pipe 18, and spring 39 is fixed on one side of support rod 38 top, and spring 39 bottom ends and sleeve pipe 18 inner bottoms Fixed, the top end of the support rod 38 runs through the surface of the sleeve 18 and a pedal 35 is installed, and the bottom end of the pedal 35 is provided with a card slot 36, and a buckle 37 is provided under the surface of the sleeve 18, and the spring 39 is compressed by pressing the pedal 35 , move the support rod 38, and then the buckle 37 is snapped into the inside of the slot 36, so that the friction plate 40 at the bottom of the support rod 38 can grip the ground, thereby ensuring the overall stability of the grinding mechanism 9 during the grinding process.

参照图1和图3,打磨机构9内部安装有第三伺服电机22,且第三伺服电机22的输出端与固定块24连接,并且固定块24一端通过紧固螺栓23与打磨片25连接,打磨机构9内部侧壁安装有电动伸缩杆27,且电动伸缩杆27一端固定有缓冲弹簧26,并且缓冲弹簧26一端固定有缓冲块34,伸缩缸8推动打磨机构9与墙面接触,首先墙面与缓冲块34先接触,之后打磨片25在与墙面接触,之后电动伸缩杆27收缩使缓冲弹簧26带动缓冲块34进入打磨机构9内部,从而保证在打磨时打磨片25不与墙面硬性接触,提高了打磨的精密性。Referring to Fig. 1 and Fig. 3, the third servomotor 22 is installed inside the polishing mechanism 9, and the output end of the third servomotor 22 is connected with the fixed block 24, and one end of the fixed block 24 is connected with the polishing sheet 25 by the fastening bolt 23, An electric telescopic rod 27 is installed on the inner side wall of the polishing mechanism 9, and a buffer spring 26 is fixed on one end of the electric telescopic rod 27, and a buffer block 34 is fixed on one end of the buffer spring 26, and the telescopic cylinder 8 promotes the polishing mechanism 9 to contact the wall surface. The surface contacts the buffer block 34 first, then the polishing sheet 25 is in contact with the wall, and then the electric telescopic rod 27 shrinks so that the buffer spring 26 drives the buffer block 34 to enter the inside of the grinding mechanism 9, thereby ensuring that the polishing sheet 25 does not touch the wall when polishing. Hard contact improves the precision of grinding.

如图1所示,较佳的,本实施例的墙体打磨设备能够通过遥控器41进行操作,以进一步为操作者提供安全的操作距离,遥控器41基于PLC控制程序对打磨设备的运行模式进行控制,能够通过设定的自动模式对选定的墙体局部范围进行打磨,也可采用单选模式对第一伺服电机3、第二伺服电机21、伸缩缸8、鼓风机32的启停进行独立控制,电动伸缩杆27则直接通过压力自动触发和回位,压力传感器可设置在固定块24的前后表面,采用时间继电器设定延迟时间以提高动作精度。As shown in Figure 1, preferably, the wall grinding equipment of this embodiment can be operated by a remote controller 41 to further provide a safe operating distance for the operator. The remote controller 41 controls the operation mode of the grinding equipment based on the PLC control program. Control, the selected wall can be polished in the automatic mode, and the start and stop of the first servo motor 3, the second servo motor 21, the telescopic cylinder 8, and the blower 32 can also be controlled in a single-selection mode. Independently controlled, the electric telescopic rod 27 is automatically triggered and returned directly by pressure, the pressure sensor can be arranged on the front and rear surfaces of the fixed block 24, and the delay time is set by a time relay to improve the action accuracy.

本实施方式的工作过程如下:The working process of this embodiment is as follows:

通过万向轮15移动设备就位后通过按压踏板35,使摩擦板40抓地,之后(可以通过遥控器41)启动第一伺服电机3,第一伺服电机3带动锥形齿轮20转动,锥形齿轮20带动第一螺纹杆6转动,使调节块7通过内部开设的第二螺纹孔28配合第一螺纹杆6转动,进行上下调节,之后启动伸缩缸8,伸缩缸8通过推动活塞杆,带动打磨机构9与墙面接触,首先缓冲块34与墙面接触,对伸缩缸8的动力进行缓冲,避免打磨片25与墙面发生硬性接触,影响打磨的精准度,之后第三伺服电机22转动带动打磨片25对墙体打磨,同时电动伸缩杆27收缩带动缓冲弹簧26,缓冲弹簧26带动缓冲块34进入打磨机构9内部,使缓冲块34与墙面分离,在打磨的同时启动鼓风机32,鼓风机32通过吸尘罩10把打磨产生的粉尘通过软管11吸附到集尘箱13中集中处理,保证了工作环境的整洁性,上下高度打磨完之后,启动第二伺服电机21转动带动一端的锥形齿轮20转动,锥形齿轮20转动带动第二螺纹杆19转动,第二螺纹杆19与机箱2内部的第一螺纹孔12配合转动,从而实现机箱2左右移动,此方式可以使打磨机构9在竖直方向换位或者对墙面进行左右打磨,增加整体打磨的效率,当然也可以先启动左右打磨,再启动上下打磨,或者进行选定范围的二维复合打磨,只需要设置相应的PLC控制程序即可。After the universal wheel 15 mobile device is in place, by pressing the pedal 35, the friction plate 40 is gripped, and then the first servo motor 3 is started (through the remote controller 41), and the first servo motor 3 drives the bevel gear 20 to rotate. Shaped gear 20 drives the first threaded rod 6 to rotate, so that the second threaded hole 28 provided inside the adjustment block 7 cooperates with the first threaded rod 6 to rotate to adjust up and down, then start the telescopic cylinder 8, and the telescopic cylinder 8 pushes the piston rod, Drive the grinding mechanism 9 to contact the wall. First, the buffer block 34 is in contact with the wall to buffer the power of the telescopic cylinder 8 to avoid hard contact between the grinding sheet 25 and the wall, which will affect the accuracy of grinding. Then the third servo motor 22 The rotation drives the polishing sheet 25 to polish the wall, and the electric telescopic rod 27 shrinks and drives the buffer spring 26 at the same time, and the buffer spring 26 drives the buffer block 34 to enter the inside of the polishing mechanism 9, so that the buffer block 34 is separated from the wall surface, and the blower 32 is started while polishing , the blower 32 absorbs the dust generated by grinding through the dust collection cover 10 to the dust box 13 through the hose 11 for centralized treatment, ensuring the cleanliness of the working environment. After the upper and lower heights are polished, start the second servo motor 21 to rotate and drive one end The bevel gear 20 rotates, and the bevel gear 20 rotates to drive the second threaded rod 19 to rotate. The second threaded rod 19 cooperates with the first threaded hole 12 inside the chassis 2 to rotate, thereby realizing the left and right movement of the chassis 2. This method can make the grinding Mechanism 9 changes positions in the vertical direction or grinds the wall from left to right to increase the efficiency of the overall grinding. Of course, it can also start the left and right grinding first, and then start the up and down grinding, or perform two-dimensional compound grinding of the selected range. You only need to set the corresponding The PLC control program can be used.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.

Claims (10)

1.一种自动化墙体打磨设备,其特征在于,包括支撑及行走机构(1)和打磨机构(9),所述支撑及行走机构(1)包括一底盘(14),所述底盘(14)的顶部表面设置有机箱(2),所述机箱(2)内部安装有第一伺服电机(3),且第一伺服电机(3)输出端通过锥形齿轮(20)与第一螺纹杆(6)转动连接,所述第一螺纹杆(6)竖直安装在机箱(2)顶部,所述机箱(2)顶部表面位于第一螺纹杆(6)一侧固定有L形固定板(5),所述第一螺纹杆(6)表面通过调节块(7)与打磨机构(9)连接,所述底盘(14)顶部表面水平安装有第二螺纹杆(19),且第二螺纹杆(19)通过机箱(2)内部的第一螺纹孔(12)与机箱(2)转动连接,所述第二螺纹杆(19)一端通过锥形齿轮(20)与第二伺服电机(21)转动连接。1. A kind of automatic wall polishing equipment, it is characterized in that, comprises support and running gear (1) and grinding mechanism (9), and described support and running gear (1) comprise a chassis (14), and described chassis (14 ) is provided with a cabinet (2) on the top surface of the cabinet (2), the first servo motor (3) is installed inside the cabinet (2), and the output end of the first servo motor (3) is connected to the first threaded rod through a bevel gear (20) (6) rotating connection, the first threaded rod (6) is vertically installed on the top of the cabinet (2), and the top surface of the cabinet (2) is fixed on one side of the first threaded rod (6) with an L-shaped fixed plate ( 5), the surface of the first threaded rod (6) is connected with the grinding mechanism (9) through the adjustment block (7), the top surface of the chassis (14) is horizontally equipped with a second threaded rod (19), and the second threaded rod The rod (19) is rotationally connected with the case (2) through the first threaded hole (12) inside the case (2), and one end of the second threaded rod (19) is connected to the second servo motor (21) through the bevel gear (20). ) turn the connection. 2.根据权利要求1所述的一种自动化墙体打磨设备,其特征在于,所述调节块(7)一端设置有第一滑块(29),所述L形固定板(5)一侧表面开设有第一滑槽(30),所述调节块(7)通过一端的第一滑块(29)在第一滑槽(30)内滑动连接。2. A kind of automatic wall grinding equipment according to claim 1, characterized in that, one end of the adjustment block (7) is provided with a first slider (29), and one side of the L-shaped fixed plate (5) A first slide groove (30) is opened on the surface, and the adjustment block (7) is slidably connected in the first slide groove (30) through a first slide block (29) at one end. 3.根据权利要求1所述的一种自动化墙体打磨设备,其特征在于,所述机箱(2)底部设置有多个第二滑块(17),所述底盘(14)的底部表面开设有多个第二滑槽(16),且第二滑块(17)在第二滑槽(16)内滑动。3. A kind of automatic wall grinding equipment according to claim 1, characterized in that, a plurality of second sliders (17) are arranged at the bottom of the chassis (2), and the bottom surface of the chassis (14) is opened There are multiple second sliding grooves (16), and the second sliding block (17) slides in the second sliding grooves (16). 4.根据权利要求2或3所述的一种自动化墙体打磨设备,其特征在于,所述打磨机构(9)内部安装有第三伺服电机(22),且第三伺服电机(22)的输出端与固定块(24)连接,并且固定块(24) 一端通过紧固螺栓(23)与打磨片(25)连接,所述打磨机构(9)内部侧壁安装有电动伸缩杆(27),且电动伸缩杆(27)一端固定有缓冲弹簧(26),并且缓冲弹簧(26)一端固定有缓冲块(34)。4. A kind of automatic wall grinding equipment according to claim 2 or 3, characterized in that, a third servo motor (22) is installed inside the grinding mechanism (9), and the third servo motor (22) The output end is connected with the fixed block (24), and one end of the fixed block (24) is connected with the grinding sheet (25) through the fastening bolt (23), and the inner side wall of the grinding mechanism (9) is equipped with an electric telescopic rod (27) , and one end of the electric telescopic rod (27) is fixed with a buffer spring (26), and one end of the buffer spring (26) is fixed with a buffer block (34). 5.根据权利要求1所述的一种自动化墙体打磨设备,其特征在于,所述打磨机构(9)底端通过固定架安装有吸尘罩(10),且吸尘罩(10)底端通过软管(11)与鼓风机(32)连接,所述鼓风机(32)输出端通过软管(11)与集尘箱(13)内部贯通连接,所述集尘箱(13)表面通过平开合页安装有门板,且门板表面安装有透明观察窗(33),所述吸尘罩(10)一端安装有辅助滑轮(31)。5. A kind of automatic wall grinding equipment according to claim 1, characterized in that, the bottom end of the grinding mechanism (9) is equipped with a dust collection cover (10) through a fixing bracket, and the bottom end of the dust suction cover (10) is The end of the blower (32) is connected to the blower (32) through the hose (11), and the output end of the blower (32) is connected to the inside of the dust box (13) through the hose (11). A door panel is installed on the hinge leaf, and a transparent observation window (33) is installed on the surface of the door panel, and an auxiliary pulley (31) is installed at one end of the dust collection cover (10). 6.根据权利要求1所述的一种自动化墙体打磨设备,其特征在于,所述底盘(14)底端设置有套管(18),所述套管(18)内部安装有支撑杆(38),且支撑杆(38)顶端一侧固定有弹簧(39),并且弹簧(39)底端与套管(18)内侧底部固定,所述支撑杆(38)顶部一端贯穿套管(18)表面安装有踏板(35),且踏板(35)的底端设置有卡槽(36),所述套管(18)表面下部设置有卡扣(37)。6. A kind of automatic wall grinding equipment according to claim 1, characterized in that, the bottom end of the chassis (14) is provided with a sleeve (18), and a support rod (18) is installed inside the sleeve (18) 38), and a spring (39) is fixed on one side of the top of the support rod (38), and the bottom end of the spring (39) is fixed to the inside bottom of the sleeve (18), and one end of the top of the support rod (38) runs through the sleeve (18) ) is equipped with a pedal (35) on the surface, and the bottom end of the pedal (35) is provided with a draw-in groove (36), and the lower part of the surface of the sleeve (18) is provided with a buckle (37). 7.根据权利要求4所述的一种自动化墙体打磨设备,其特征在于,所述调节块(7)远离第一螺纹杆(6)一端固定有伸缩缸(8),且伸缩缸(8)输出端连接有活塞杆,并且活塞杆一端与打磨机构(9)固定。7. A kind of automatic wall grinding equipment according to claim 4, characterized in that, a telescopic cylinder (8) is fixed on the end of the adjustment block (7) away from the first threaded rod (6), and the telescopic cylinder (8) ) The output end is connected with a piston rod, and one end of the piston rod is fixed with the grinding mechanism (9). 8.根据权利要求1所述的一种自动化墙体打磨设备,其特征在于,所述底盘(14)顶部表面一端安装有推手(4),且推手(4)安装有两个。8. A kind of automatic wall grinding equipment according to claim 1, characterized in that, a push handle (4) is installed on one end of the top surface of the chassis (14), and two push handles (4) are installed. 9.根据权利要求1所述的一种自动化墙体打磨设备,其特征在于,所述底盘(14)底部安装有万向轮(15),且万向轮(15)分布在底盘(14)底部四个拐角处。9. A kind of automatic wall grinding equipment according to claim 1, characterized in that, universal wheels (15) are installed on the bottom of the chassis (14), and the universal wheels (15) are distributed on the bottom of the chassis (14) bottom four corners. 10.根据权利要求1所述的一种自动化墙体打磨设备,其特征在于,所述墙体打磨设备通过遥控器(41)进行操作。10. The automatic wall grinding device according to claim 1, characterized in that, the wall grinding device is operated by a remote controller (41).
CN201920099303.1U 2019-01-22 2019-01-22 A kind of automatic wall grinding equipment Expired - Fee Related CN209579048U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109648417A (en) * 2019-01-22 2019-04-19 齐鲁理工学院 A kind of automation wall polishing equipment
CN111390679A (en) * 2020-03-27 2020-07-10 北京艺轩吉装饰工程有限公司 Dustless formula wall grinding device of inner loop for interior decoration
CN111890155A (en) * 2020-08-10 2020-11-06 余祖广 Prefabricated wall body of assembled building cleaning equipment that polishes that connects face
CN115673912A (en) * 2022-11-11 2023-02-03 铜陵四通环境科技有限公司 A TDN polymer composite plate grinding device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109648417A (en) * 2019-01-22 2019-04-19 齐鲁理工学院 A kind of automation wall polishing equipment
CN109648417B (en) * 2019-01-22 2024-10-29 齐鲁理工学院 Automatic change wall body equipment of polishing
CN111390679A (en) * 2020-03-27 2020-07-10 北京艺轩吉装饰工程有限公司 Dustless formula wall grinding device of inner loop for interior decoration
CN111890155A (en) * 2020-08-10 2020-11-06 余祖广 Prefabricated wall body of assembled building cleaning equipment that polishes that connects face
CN115673912A (en) * 2022-11-11 2023-02-03 铜陵四通环境科技有限公司 A TDN polymer composite plate grinding device

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