CN209566516U - Fiber glass duct process units - Google Patents
Fiber glass duct process units Download PDFInfo
- Publication number
- CN209566516U CN209566516U CN201920056468.0U CN201920056468U CN209566516U CN 209566516 U CN209566516 U CN 209566516U CN 201920056468 U CN201920056468 U CN 201920056468U CN 209566516 U CN209566516 U CN 209566516U
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- fiber glass
- process units
- glue
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- 239000011152 fibreglass Substances 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 47
- 230000008569 process Effects 0.000 title claims abstract description 45
- 239000004744 fabric Substances 0.000 claims abstract description 183
- 239000003292 glue Substances 0.000 claims abstract description 123
- 238000004804 winding Methods 0.000 claims abstract description 105
- 239000000835 fiber Substances 0.000 claims abstract description 65
- 238000012856 packing Methods 0.000 claims abstract description 38
- 238000000465 moulding Methods 0.000 claims abstract description 35
- 238000004513 sizing Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims description 26
- 230000007246 mechanism Effects 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 239000000084 colloidal system Substances 0.000 claims description 9
- 239000000446 fuel Substances 0.000 claims description 9
- 238000004064 recycling Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 230000008676 import Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000006872 improvement Effects 0.000 description 10
- 230000009471 action Effects 0.000 description 8
- 239000003365 glass fiber Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 6
- 239000011521 glass Substances 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 4
- BYACHAOCSIPLCM-UHFFFAOYSA-N 2-[2-[bis(2-hydroxyethyl)amino]ethyl-(2-hydroxyethyl)amino]ethanol Chemical compound OCCN(CCO)CCN(CCO)CCO BYACHAOCSIPLCM-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011010 flushing procedure Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 230000001143 conditioned effect Effects 0.000 description 2
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- 239000010408 film Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- -1 and in rotary course Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000005343 cylinder glass Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000001727 in vivo Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
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Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to fiber glass duct manufacturing fields, disclose a kind of fiber glass duct process units, core model is horizontally fixed in rack, and the first packing plate, winding yarn component, fixed sizing box, the second packing plate, winding cloth component, rotation sizing component and molding furnace module are axially disposed with along core model；Package cloth bracket and dragger are each attached to the front end and end in rack and being located at core model；First glue box are located between package cloth bracket and winding yarn component；Fiber cloth frame is fixed on the rack and is located between winding yarn component and winding cloth component, and the second glue box are located between fiber cloth frame and winding cloth component；The package cloth on cloth bracket is wrapped up to enter in the first packing plate after the first glue box；Fiber cloth on fiber cloth frame enters in the second packing plate after the second glue box.The present apparatus is structurally reasonable, can need flexibly to increase and decrease each component according to properties of product, automatic production process, and production efficiency is higher.
Description
Technical field
The utility model relates to fiber glass duct manufacturing field, in particular to a kind of fiber glass duct process units.
Background technique
Many underground pipings or surface duct, including large-scale water supply pipe, sewerage pipeline, oil pipeline, gas transmission
Pipeline etc. is using plastic material mostly, and intensity is lower；Also some add cement to cast using reinforcing bar, although slight higher,
Weight is excessive, transports difficult to install, poor toughness, is easy collision fracture, and important pipeline not only causes the stream of the energy once being broken
It loses, but also safety accident can be generated.
Many producers make pipeline using glass fibre mixed raw material now, and the cooperation raw material of use is different, generate
Different support strengths and weight increases for example, toughness is weaker under normal circumstances for existing fiberglass plastic pipeline
The probability that pipeline fractures reduces stability when pipeline uses, and the device that these pipelines use in the production process is solid
The change time is longer, is not suitable for the requirement quickly produced.
Utility model content
Purpose of utility model: aiming at the problems existing in the prior art, the utility model provides a kind of fiber glass duct
Process units, the fiber glass duct intensity and toughness produced are higher, and curing efficiency is higher, are suitable for quickly production.
Technical solution: the utility model provides a kind of fiber glass duct process units, and core model passes through first support water
It is flat to be fixed on the rack, the first packing plate, winding yarn component, fixed sizing box, second are axially disposed with along the core model
Packing plate, winding cloth component, rotation sizing component and molding furnace module；Package cloth bracket and dragger be each attached in rack and
It is located at the front end and end of the core model；First glue box are fixed in the rack and are located at the package cloth bracket and institute
It states between winding yarn component；Fiber cloth frame is fixed in the rack and is located at the winding yarn component and the winding cloth group
Between part, the second glue box are fixed in the rack and between the fiber cloth frame and the winding cloth components；It is described
The package cloth on cloth bracket is wrapped up to enter in the first packing plate after first glue box；Fibre on the fiber cloth frame
Wei Bu enters in the second packing plate after second glue box.
Preferably, in the winding yarn component, the first hollow shaft sleeve opens up circumference in the core model outer wall, its rear end side wall
Several yarn via holes of distribution, front end have first bearing seat, and the first bearing seat is fixed on described by second support
In rack；First driving mechanism is for driving first hollow shaft to rotate along the core model；First turntable is fixed on described
In one hollow shaft, winding yarn material frame is rotatably connected on the rear side of first turntable by passive unwinding shaft；First packing
Plate is fixed with the first bearing seat.It is hollow by the driving first of the first driving mechanism when needing the winding yarn on core model
Axis is rotated around core model, and the first turntable in the first hollow shaft rotates with, thus after the pull-out of the yarn on yarn material frame will be wound, point
It is not wound on core model after each yarn via hole of the first hollow shaft rear end passes through.
Preferably, in first driving mechanism, the first drive sprocket, institute are fixed on the output shaft of first servo motor
State first driven sprocket that is fixedly arranged at the front end with of the first hollow shaft, first drive sprocket and first driven sprocket pass through the
The connection of one chain.When needing the winding yarn on core model, start first servo motor, the output shaft driving of first servo motor
First drive sprocket is operated by first the first driven sprocket of chain-driving, and the first driven sprocket then drives the first hollow shaft around core
Mould rotates, and the first turntable in the first hollow shaft rotates with, so that the yarn pull-out wound on yarn material frame is wound into core model
On.
Preferably, the winding yarn material frame is eight groups, passes through a passive unwinding shaft rotation connection and circumference respectively
It is distributed in the rear side of first turntable.The group number for winding yarn material frame can be according to the intensity and toughness reguirements of fiber glass duct
It is adjusted.
Preferably, in the winding cloth component, the second hollow shaft sleeve has second bearing in the core model outer wall, front end
Seat, the second bearing seat are fixed in the rack by third bracket；Second driving mechanism is for driving second sky
Mandrel is rotated along the core model；Second turntable is fixed in second hollow shaft, and winding cloth bracket passes through shaft and third axis
Hold the rear side that seat is rotatably connected on second turntable；The second packing plate is fixed with the second bearing seat.When needs exist
When winding fiber cloth on core model, the second hollow shaft is driven to rotate around core model by the second driving mechanism, the in the second hollow shaft
Two turntables rotate with, so that the fiber cloth pull-out wound on cloth bracket is wound on core model.
Preferably, in second driving mechanism, the second drive sprocket, institute are fixed on the output shaft of the second servo motor
State second driven sprocket that is fixedly arranged at the front end with of the second hollow shaft, second drive sprocket and second driven sprocket pass through the
The connection of two chains.When needing to wind fiber cloth on core model, start the second servo motor, the output shaft of the second servo motor drives
Dynamic second drive sprocket by the operating of second the second driven sprocket of chain-driving, the second driven sprocket then drive the second hollow shaft around
Core model rotates, and the second turntable in the second hollow shaft rotates with, so that the fiber cloth pull-out wound on cloth bracket is wound into
On core model.
It further, further include being connect by oscillating bearing with the front end of the 3rd bearing seat in the winding cloth component
Angle adjusting mechanism.When winding fiber cloth, angle of the fibre cloth winding on core model determines the density degree of winding, and twines
The intensity and toughness that then will affect the glass limit pipeline produced around the density degree of cloth winding, in the utility model, twine
It can be adjusted by angle adjusting mechanism around winding angle of the fiber cloth on core model, enable the present apparatus according to difference
Product adjustment fiber cloth winding density degree.
Preferably, in the angle adjusting mechanism, the front end of the bottom end of threaded rod and the 3rd bearing seat passes through institute
Oscillating bearing connection is stated, top connects the bottom end of adjusting rod, and handwheel is fixed on the top of the adjusting rod, in the adjusting rod
Portion is limited by limited block in the front side of second turntable.When needing to adjust winding angle of the winding cloth on core model, lead to
Crossing hand wheel rotating adjusting rod drives threaded rod to move up and down, and threaded rod can then be adjusted by oscillating bearing to be connected with oscillating bearing
The tilt angle of the 3rd bearing seat connect, and then the tilt angle by adjusting 3rd bearing seat adjusts the tilt angle of shaft,
And then realize that the tilt angle to winding cloth bracket is adjusted, after winding the tilt angle adjusting of cloth bracket, cloth is wound in core
Winding angle on mould is then conditioned.
Preferably, the winding cloth bracket is two groups, is rotatablely connected and is symmetricly set on by a shaft respectively
The rear side of second turntable.In two groups of winding cloth brackets, one group for winding the winding of cloth, another group is used as standby material frame,
To facilitate the lasting feed of winding cloth.
Preferably, in the rotation sizing component, the rotating cylinder covers in the core model outer wall and rotates company by bearing
It connects in fixed cylinder inner wall, the fixed cylinder is fixed in the rack by the 4th bracket, and third driving mechanism is for driving institute
Rotating cylinder is stated to rotate around the core model；The front top of the fixed cylinder and bottom are respectively provided with hole for injecting glue and dumping hole；It is described
The front inner wall of fixed cylinder is connected with the front inner wall of the rotating cylinder, the inner wall at end of the fixed cylinder and the rotating cylinder
The overlapping of end outer wall.Rotation sizing component injects glue at work, by the hole for injecting glue at the top of fixed cylinder, falls on core under glue
In fiber cloth on mould, when the fiber cloth on core model is towed in rotating cylinder, driving mechanism drives rotating cylinder to revolve along core model
Turn, during rotation, rotating friction force is generated between the fiber cloth on the inner wall and core model of rotating cylinder, in the rotation of rotating cylinder
It transfers under use, glue is uniformly applied in fiber cloth, and in rotary course, and glue also can be more promptly by outer layer
Fiber cloth is bonded together with inner layer glass fiber conduit material, and extra glue can be also discharged in the turning effort of rotating cylinder
Rotating cylinder.
Preferably, in the third driving mechanism, it is fixed with third drive sprocket on the output shaft of decelerating motor, rotates
Cylinder is fixedly arranged at the front end with third driven sprocket, and the third drive sprocket is connected with the third driven sprocket by third chain
It connects.Decelerating motor drives the rotation of third drive sprocket, and third drive sprocket is rotated by third chain-driving third driven sprocket,
And then rotating cylinder is driven to rotate around core model.
Further, the inner wall at end of the rotating cylinder is additionally provided with the thread groove of preset length, the beginning of the thread groove
End is located at the rear side of the glue import.After the setting of thread groove is so that glue falls on core model under hole for injecting glue, Neng Gou
Under the turning effort of rotating cylinder and the promotion squeezing action of thread groove quickly and evenly on film to the fiber cloth of mandrel surface,
And effectively extra glue can be discharged inside rotating cylinder, it is recycled after the discharge of dumping hole.
Preferably, the depth of thread of the thread groove from beginning to end is sequentially reduced.The depth of thread groove is sequentially reduced
Rotating cylinder effectively can be discharged in extra glue when rotating cylinder rotates.
Further, have between the front inner wall of the fixed cylinder and the front inner wall and the core model of the rotating cylinder
There is clearance position.The setting of clearance position is so that have certain gap, just between fixed cylinder and the front inner wall and core model of rotating cylinder
It is fallen directly on the pipeline material being applied on core model on core model in the glue that the hole for injecting glue from fixed cylinder enters.
Preferably, in the molding furnace module, outer cylinder is fixed in the rack by the 5th bracket, and inner cylinder is covered described
The outer wall of core model and it is located at the outer barrel, the both ends of the inner cylinder and the outer cylinder seal, and pass through thermal insulation board therebetween
It is isolated into temperature successively raised at least three independent cavity from front to back, is provided in each cavity and temperature controller
The heating tube and thermocouple of connection；The oil inlet on the outer cylinder top of each cavity and the oil outlet of lower part are logical with fuel reserve tank
Cross oil pipe connection.In this molding furnace module, oil can be heated by heating tube, added by the oil inlet oil inlet of outer cylinder
Heat pipe by oil heating after, hot oil again heats inner cylinder, by liquid oil heat inner cylinder, inner cylinder be heated it is relatively uniform, will in
Temperature successively raised three independent cavitys are isolated by thermal insulation board between cylinder and outer cylinder, so that the one of each cavity package
Section core model can all have different temperature, and the temperature of hot oil is controlled by thermocouple and temperature controller, thus control on core model at
The forming temperature gradient of type fiber glass duct, make to form it is more efficient, fiber glass duct intensity and toughness after molding compared with
It is good.
Further, the outer cylinder top of each cavity is also provided with gas outlet.Three between outer cylinder and inner cylinder
The intracorporal oil of chamber has hot gas generation after being heated, hot gas is discharged by gas outlet, then can guarantee the temperature of inside cavity
Stablize, guarantees being normally carried out for moulding process.
Further, further include spare fuel reserve tank in the molding furnace module, the outer cylinder top of each cavity into
Hydraulic fluid port and the oil outlet of lower part are connected to the spare fuel reserve tank by oil pipe, are respectively provided at each oil inlet and outlet
There is reversal valve.
Preferably, the core model has hollow cavity, and the hollow cavity is isolated into epicoele and cavity of resorption by isolation board, described
The front end of epicoele and the cavity of resorption passes through oil inlet pipe and flowline respectively and is connected to cold oil case, the end of the epicoele and the cavity of resorption
End connection.Molding furnace module in the prior art is when shutting down, core model section temperature still with higher in forming furnace, Deng Daoxin
After the temperature of mould cools down, the fiber glass duct of mandrel surface has been formed, and is then can not be successfully at this time by molding glass
Glass fiber conduit is removed from core model, and damage core model is easy to when removing pipeline；And in the present invention, by core model
It is designed to the hollow cavity with epicoele and cavity of resorption, after all fronts are shut down, then runs through upper intracavitary pump of the oil inlet pipe to core model
Enter cooling oil, cooling oil flows through the core model being entirely located in inner cylinder after entering epicoele, then flows into cavity of resorption from the end of epicoele, cold
It is discharged after the oily core model from cavity of resorption through being entirely located in inner cylinder again through flowline, it in this way can be to the core model being located in forming furnace
Section is rapidly cooled, its temperature is made to be cooled fast to the forming temperature lower than mandrel surface fiber glass duct, at this point, due to
The fiber glass duct of mandrel surface is also unformed, then is easy to separate unformed glass pipe with core model, and do not damage
Bad core model.
Further, motor is also set up in the molding furnace module, divided between the both ends of the inner cylinder and the outer cylinder
Not Tong Guo fourth bearing seat connected with 5th bearing seat, the motor is for driving the inner cylinder to rotate around the core model.For
The tractive force for reducing dragger, the inner cylinder of forming furnace can be designed to it is rotary, to reduce on inner cylinder and core model
Frictional force between molding fiber glass duct, during molding, inner cylinder passes through the 4th of both ends the by motor always
Bearing block and the driving rotation of 5th bearing seat, in this way, the fiber glass duct on core model is before uncured molding, inner cylinder is just always
Rotation, can effectively reduce the frictional force between inner cylinder and fiber glass duct, reduce the tractive force of dragger, in order to make glass
Fiber conduit abundant curing molding in forming furnace, then can lengthen the length of outer cylinder and inner cylinder, in this way, one-time formed glass
Fiber conduit length is just increase accordingly, and effectively improves shaping efficiency.
Preferably, the 4th drive sprocket is fixed on the output shaft of the motor, the both ends of the inner cylinder are fixed respectively
There are the 4th driven sprocket and the 5th driven sprocket；Transmission shaft, which horizontally rotates, to be connected on the 5th bracket, the transmission shaft
Middle part is fixed with the 6th driven sprocket, and both ends are respectively fixed with the 7th driven sprocket and the 8th driven sprocket；Described 4th actively
Sprocket wheel is connect by the 4th chain with the 6th driven sprocket, and the 4th driven sprocket passes through the 5th chain and the described 7th
Driven sprocket connection, the 5th driven sprocket are connect by the 6th chain with the 8th driven sprocket.When need inner cylinder turn
When dynamic, start motor, the 4th drive sprocket on the output shaft of motor then passes through the 6th driven chain of the 4th chain drive
Wheel rotation, the 6th driven sprocket then drive transmission shaft to rotate, and the 7th driven sprocket of both ends of the drive shaft and the 8th driven sprocket are then
Respectively by the 5th chain and the rotation of the 6th chain drive fourth phase driven sprocket and the 5th driven sprocket, and then realize that inner cylinder turns
It is dynamic.
Preferably, the heating tube is semi-circular heating tube, and a pair of semi-circular is respectively provided in each cavity and is added
Heat pipe embraces the outer wall two sides in the inner cylinder respectively and is not in contact with each other with the outer wall of the inner cylinder.Semiorbicular heating tube disassembly peace
It fills more convenient, is not in contact with each other between inner tank theca and heating tube, will not have any position to heating tube when can guarantee inner cylinder rotation
Set unstable influence.
Preferably, the first radial guide shaft is installed in first glue box, is equipped with second in second glue box
Radial guide shaft, the package cloth wrapped up on cloth bracket enter in the first packing plate after the described first radial guide shaft；Institute
The fiber cloth stated on fiber cloth frame enters in the second packing plate after the described second radial guide shaft.Glue in first glue box
Water wants that the first radial guide shaft can be flooded, in this way, the package cloth pulled out from package cloth bracket then can be in the first radial guide shaft
It is fully immersed in glue under effect, makes to wrap up cloth by abundant gluing；Similarly, the glue in the second glue box wants that the second diameter can be flooded
To guide shaft, in this way, the fiber cloth pulled out from fiber cloth frame can be then fully immersed under the action of the second radial guide shaft
In glue, make fiber cloth by abundant gluing.
Further, material wheel, the package cloth were also set up between the package cloth bracket and first glue box
Package cloth on frame successively enters in the first packing plate after the material wheel excessively and the first radial guide shaft.Cross material wheel pair
Package cloth before into the first glue box plays the role of guiding.
Further, inclination guide shaft and third radial guiding are also set up between the fiber cloth frame and second glue box
Axis, the fiber cloth on the fiber cloth frame are successively laggard through the radial guide shaft of the inclination guide shaft, third radial direction guide shaft and second
Enter in the second packing plate.Inclination guide shaft and third radial direction guide shaft play guiding to the fiber cloth before entering the second glue box and make
With.
Further, the fiber glass duct process units further include for colloid system, it is described for including in colloid system
Gear pump, storage glue tank and recycling can, the gum-injecting port and dumping mouth, second glue of first glue box, the fixed sizing box
The hole for injecting glue and dumping hole of box and the fixed cylinder are connected with the gum outlet of the storage glue tank by sebific duct and the gear pump
It is logical, it is connected to the glue-feeder of the recycling can by sebific duct.Glue is squeezed into the first glue through sebific duct from storage glue tank by gear pump
In box, fixed sizing box, the second glue box and fixed cylinder, in the first glue box, fixed sizing box, the second glue box and fixed cylinder
Surplus glue can also be flowed back into recycling can again by sebific duct and be recycled.
Further, described for further including washing glue tank in colloid system, the water outlet for washing glue tank and water inlet lead to respectively
It crosses water pipe to be connected to the inlet and outlet of the gear pump, the import and export of the gear pump is equipped with reversal valve.It is normally transported in device
During row, since the glue in storage glue tank is always flowing under the action of gear pump, the glue of flowing will not be produced
Raw viscosity resistance, surface will not conjunctiva, glue undergoes no deterioration；But when device is switched on again after shutdown a period of time, when due to shutting down
Glue exposure for a long time in gear pump can form thin film on surface in air, and glue can correspondingly go bad, and make its production
Raw viscosity resistance, then gear pump can not normally start.So in the present invention, gear pump can be first passed through before booting will
The water washed in glue tank is pumped into gear pump and is diluted flushing to the glue of its inside, passes through control reversal valve after flushing again
Switching, from storage glue tank in pump out glue into device.
Preferably, the winding yarn component is at least one group, and a group number determines according to the technological requirements；And/or the winding
Cloth component is at least one group, and a group number determines according to the technological requirements；And/or the fiber cloth frame is at least one, number
It determines according to the technological requirements.Device in the utility model is preferred for production by one layer of package cloth, one layer of winding yarn, one layer
Fiber cloth, one layer winding cloth totally four layers composition fiber glass duct, if need to produce according to the technological requirements more layers winding
When yarn, winding cloth or fiber cloth, then can correspondingly it increase, winding yarn component, winding cloth component or fiber cloth frame only need
Correspondingly to increase core model length, so that corresponding component has placement space.
The utility model has the advantages that the fiber glass duct process units in the utility model is structurally reasonable, it can be according to properties of product
It needs flexibly to increase and decrease winding yarn component, winding cloth component or fiber cloth frame, increases or shorten the length etc. of molding furnace module, from
Dynamic metaplasia production. art, production efficiency is higher, and the fiber glass duct intensity and toughness produced are higher, curing molding efficiency compared with
Height is suitable for quickly production.
Detailed description of the invention
Fig. 1 is the entirety perspective view of fiber glass duct process units in the utility model；
Fig. 2 is the overall top view of fiber glass duct process units in the utility model；
Fig. 3 is the whole side view of fiber glass duct process units in the utility model；
Fig. 4 is the schematic perspective view for winding yarn component；
Fig. 5 is the side view for winding yarn component；
Fig. 6 is the schematic perspective view that cloth component is wound in embodiment 1；
Fig. 7 is the side view that cloth component is wound in embodiment 1；
Fig. 8 is the front view that cloth component is wound in embodiment 1；
Fig. 9 is the cross-sectional view in Fig. 8 along the face A-A；
Figure 10 is the schematic perspective view of rotation sizing component in embodiment 1；
Figure 11 is the cross-sectional view of rotation sizing component in embodiment 1；
Figure 12 is the schematic perspective view that furnace module is formed in embodiment 1；
Figure 13 is the cross-sectional view that furnace module is formed in embodiment 1；
Figure 14 is the schematic perspective view that cloth component is wound in embodiment 2；
Figure 15 is the side view that cloth component is wound in embodiment 2；
Figure 16 is the front view that cloth component is wound in embodiment 2；
Figure 17 is the cross-sectional view in Figure 16 along the face A-A；
Figure 18 is the cross-sectional view of rotation sizing component in embodiment 3；
Figure 19 is the schematic perspective view that furnace module is formed in embodiment 4；
Figure 20 is the cross-sectional view that furnace module is formed in embodiment 4；
Figure 21 is the structural schematic diagram of 5 core mould of embodiment.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawing.
Embodiment 1:
Present embodiments provide for a kind of fiber glass duct process units, shown such as Fig. 1 to 3, and core model 1 passes through first
Bracket 2 is horizontally fixed in rack 3, wraps up cloth bracket 11 and dragger (not shown) is each attached in rack 3 and difference
Positioned at the front end and end of core model 1, the first packing plate 10, winding yarn component 5, fixed sizing are axially disposed with along core model 1
Box 6, the second packing plate 7, winding cloth component 8, rotation sizing component 9 and molding furnace module 4；First glue box 12 are fixed on rack 3
Above and it is located between package cloth bracket 11 and winding yarn component 5, the first radial guide shaft 24 is installed in the first glue box 12, is being wrapped
It wraps up between cloth bracket 11 and the first glue box 12, also sets up the mistake material wheel 20 being fixed in first support 2；Fiber cloth frame 13 is fixed
In rack 3 and it is located between winding yarn component 5 and winding cloth component 8, the second glue box 14 are fixed in rack 3 and are located at fiber
Between cloth bracket 13 and winding cloth component 8；Second radial guide shaft 19 is installed in the second glue box 14, fiber cloth frame 13 with
Inclination guide shaft 21 and third radial direction guide shaft 22 are also set up between second glue box 14；Package cloth on package cloth bracket 11 successively passes through
Enter in the first packing plate 10 after material wheel 20 and the first radial guide shaft 24, the fiber cloth on fiber cloth frame 13 is successively successively through inclining
Enter in the second packing plate 7 after oblique guide shaft 21, third radial direction guide shaft 22 and the second radial guide shaft 19.
In above-mentioned winding yarn component 5, such as Figure 4 and 5, the first 501 sets of hollow shaft 1 outer wall of core model and with 1 outer wall of core model it is mutual
It does not contact, its rear end side wall opens up several yarn via holes 510 of circle distribution, and front end setting is fixed on by second support 15
First bearing seat 502 in rack 3；In first driving mechanism, first is fixed on the output shaft of first servo motor 503 actively
Sprocket wheel 504, the first hollow shaft 501 are fixedly arranged at the front end with the first driven sprocket 505, the first drive sprocket 504 and the first driven chain
Wheel 505 is connected by the first chain 506；First turntable 507 is fixed in the first hollow shaft 501, and eight groups of winding yarn material framves 508 are each
The rear side of the first turntable 507, the first packing plate 10 and first axle are rotatably connected on by 509 circle distribution of passive unwinding shaft
It is fixed to hold seat 502.
In above-mentioned winding cloth component 8, such as Fig. 6 to 9, the second 801 sets of hollow shaft 1 outer wall of core model and with 1 outer wall of core model it is mutual
It does not contact, front end is provided with the second bearing seat 802 that third bracket 16 is fixed in rack 3；In second driving mechanism,
The second drive sprocket 804 is fixed on the output shaft of second servo motor 803, the second hollow shaft 801 is fixedly arranged at the front end with second
Driven sprocket 805, the second drive sprocket 804 are connect with the second driven sprocket 805 by the second chain 806；Second turntable 807 is solid
It is scheduled in the second hollow shaft 801, two groups of winding cloth brackets 808 by a rotation connection of shaft 809 and are symmetricly set on respectively
The rear side of second turntable 807, the second packing plate 7 and second bearing seat 802 are fixed.
In above-mentioned rotation sizing component 9, such as Figure 10 and 11, third driving mechanism is for driving rotating cylinder 903 to revolve along core model 1
Turn, in third driving motor, third drive sprocket 902, the front end of rotating cylinder 903 are fixed on the output shaft of decelerating motor 901
It is fixed with third driven sprocket 904, third drive sprocket 902 is connect with third driven sprocket 904 by third chain 905；Rotation
903 sets of rotating cylinder, in 1 outer wall of core model and in fixed cylinder 906, are rotatablely connected between rotating cylinder and fixed cylinder by bearing 910,
The front top of fixed cylinder 906 and bottom are respectively provided with hole for injecting glue 907 and dumping hole 908, the front inner wall and rotation of fixed cylinder 906
The front inner wall of rotating cylinder 903 is connected, and the internal diameter of the inner wall of the two front end joining place is identical and be greater than the internal diameter of core model 1, quite
There is a clearance position 911 between the two front inner diameter and core model 1, so that having between the two inner wall and core model 1 certain
Gap, convenient for from fixed cylinder 906 hole for injecting glue 907 enter glue fall directly on the pipe being applied on core model 1 on core model 1
On road material；906 inner wall at end of fixed cylinder is Chong Die with the end outer wall of rotating cylinder 903, the both ends of rotating cylinder 903 and fixed cylinder
906 both ends sealing, fixed cylinder 906 are fixed in rack 3 by the 4th bracket 17.
In above-mentioned molding furnace module 4, such as Figure 12 and 13, outer cylinder 401 is fixed in rack 3 by the 5th bracket 18, inner cylinder
402 sets core model 1 outer wall and be located inside outer cylinder 401, the both ends of inner cylinder 402 and outer cylinder 401 seal, therebetween by every
Hot plate 403 is isolated into temperature successively raised at least three independent cavity from front to back, is provided in each cavity and temperature
Control the heating tube 404 and thermocouple of instrument connection；The oil inlet 405 on 401 top of outer cylinder of each cavity and the oil outlet 406 of lower part
It is connected to fuel reserve tank 407 and spare fuel reserve tank 401 by oil pipe 408, is provided at each oil inlet 405 and oil outlet 406
Reversal valve, 401 top of outer cylinder of each cavity are also provided with gas outlet 409, between inner cylinder 402 and its internal core model 1 mutually
It does not contact.
It further include by gear pump 2301, storage glue tank 2302 and being returned for colloid system 23 for colloid system 23 in above-mentioned process units
Closed cans 2304 forms, and the first glue box 12 are fixed the gum-injecting port 601 for being glued box 6 and dumping mouth 602, the second glue box 14 and fixed
The hole for injecting glue 907 of cylinder 906 and dumping hole 908 pass through sebific duct with the gum outlet of storage glue tank 2302 respectively and are connected to, sebific duct and gear pump
2301 inlet and outlet connection, is connected to the glue-feeder of recycling can 2304 by sebific duct.
The working principle of fiber glass duct process units in present embodiment is as follows:
Following preparation is carried out before booting: the package cloth wrapped up on cloth bracket 11 being pulled out, is successively passed through
Cross material wheel 20, the in the first glue box 12 first radial guide shaft 24, the first packing plate 10, the first hollow shaft in winding yarn component 5
501, fixed sizing box 6, the second packing plate 7, the second hollow shaft 801 in winding cloth component 8, the rotation in rotation sizing component 9
By traction machine travel after inner cylinder 402 in rotating cylinder 903, molding furnace module 4；By several yarns on eight groups of winding yarn material framves 508
Line pulls out, successively empty through second in each yarn via hole 510, fixed sizing box 6, the second packing plate 7, winding cloth component 8
By traction machine travel after mandrel 801, the rotating cylinder 903 in rotation sizing component 9, the inner cylinder 402 in molding furnace module 4；It will be fine
Fiber cloth on dimension cloth bracket 13 pulls out, successively through inclination guide shaft 21, third radial direction guide shaft 22, the in the second glue box 14
Two radial guide shafts 19, the second packing plate 7, the second hollow shaft 801 in winding cloth component 8, the rotating cylinder in rotation sizing component 9
903, by traction machine travel after the inner cylinder 402 in molding furnace module 4；The winding cloth wound on cloth bracket 808 is pulled out, according to
By traction machine travel after the secondary rotating cylinder 903 through in rotation sizing component 9, the inner cylinder 402 in molding furnace module 4.By fuel reserve tank
Oil in 410 is pumped into three cavitys between inner cylinder 402 and outer cylinder 401 by oil pipe 408, controls heating tube by temperature controller
404 three chambers of heating are intracorporal oily to preset temperature；The glue stored up in glue tank 2302 is pumped into the first glue by each sebific duct respectively
Box 12, fixed sizing box 6, the second glue box 14 and fixed cylinder 906.
Then start dragger, the first servo motor 503 in winding yarn component 5, the second servo in winding cloth component 8
Decelerating motor 901 in motor 803 and rotation sizing component 9 wraps up the package cloth on cloth bracket 11 by traction machine travel, warp
It crosses after material wheel 20 the package cloth by the first radial limit of guide shaft 24 to gluing in the first glue box 12, after gluing and is drawn to the first packet
In folded plate 10, under the action of the first packing plate 10, package cloth wraps core model 1, and is moved in fixed sizing box 6；
Under the driving of one servo motor 503, the first drive sprocket 504 drives the rotation of the first driven sprocket 505 by the first chain 506,
And then the first hollow shaft 501 and the first turntable 507 is driven to rotate around core model 1, winding yarn material frame 508 also rotates with, and winds yarn
Expect frame 508 on yarn the draw of dragger and under the turning effort of the first turntable 507 through the first hollow shaft 501
The fixed sizing box 6 in package cloth outer surface and entrance being wound into after the yarn via hole 510 of end on core model 1；Box 6 is glued fixed
Interior, yarn is gummed water and is attached to package cloth outer surface, is attached to package cloth together and yarn together by traction machine travel
It is mobile to 7 direction of the second packing plate；Fiber cloth on fiber cloth frame 13 is by traction machine travel, successively through inclination guide shaft 21, the
After three radial guide shafts 22, it is limited the coating glue into the second glue box 14 under the action of the second radial guide shaft 19, is coated with glue
The fiber cloth of water is drawn to again in the second packing plate 7, and under the action of the second packing plate 7, fiber cloth is wrapping to outside yarn
Surface is simultaneously bonded with yarn and package cloth；Then fiber cloth, yarn and package cloth three are drawn simultaneously by dragger through the second sky
It is entered after mandrel 801 in the rotating cylinder 903 in rotation sizing component 9；Under the driving of the second servo motor 803, second is main
Movable sprocket 804 drives the rotation of the second driven sprocket 805 by the second chain 806, and then drives the second hollow shaft 801 and second turn
Disk 807 is rotated around core model 1, and winding cloth bracket 808 also rotates with, and winds winding cloth the leading in dragger on cloth bracket 808
The effect of drawing and the fiber cloth outer surface being wound on core model 1 under the turning effort of the second turntable 807 are simultaneously applied into rotation
In the fixed cylinder 906 of glue component 9 and the front end of rotating cylinder 903；In rotation sizing component 9, injecting glue of the glue through fixed cylinder 906
Hole 907 is fallen on after injecting on winding cloth, with the traction of dragger, is wound cloth and is entered in the end of rotating cylinder 903, slow down electricity
Machine 901 drives the third drive sprocket 902 on its output shaft to rotate, and third drive sprocket 902 drives the by third chain 905
The rotation of three driven sprockets 904, third driven sprocket 904 then drives rotating cylinder 903 to rotate, during rotation, rotating cylinder 903
The glue wound on cloth is uniformly coated on winding cloth, winding cloth then by spin coating and is attached to fiber cloth outer surface, sticks
Package cloth, yarn, fiber cloth and winding cloth together is attached to together by traction machine travel to the inner cylinder 402 formed in furnace module 4
It is interior；The package cloth being attached to together, yarn, fiber cloth and winding four kinds of materials of cloth in inner cylinder 402 are entered in dragger
Under traction, successively pulled out after three temperature successively molding that is heating and curing of raised cavity by dragger from front to back
Inner cylinder 402, the four kinds of materials pulled out are i.e. molded at required fiber glass duct.
It is noted that the process units in present embodiment is preferred for production by one layer of package cloth, one layer of winding
Yarn, one layer of fiber cloth, one layer winding cloth totally four layers composition fiber glass duct, if need according to the technological requirements produce more
When multi-lay winding yarn, winding cloth or fiber cloth, then can correspondingly it increase, winding yarn component 5, winding cloth component 8 or fiber
Cloth bracket 13, it is only necessary to correspondingly increase by 1 length of core model, so that corresponding component has placement space.
Embodiment 2:
Present embodiment is the further improvement of embodiment 1, is mainly theed improvement is that, in the embodiment 1, winding
The angle that winding cloth in cloth bracket 808 is wound on core model 1 cannot be adjusted, and wind the angle that cloth is wound on core model 1
The intensity and toughness of final fiber glass duct are directly influenced, so, the production dress of the fiber glass duct in embodiment 1
Corresponding adjustment, narrow scope of application cannot be done according to the needs of properties of product by setting.And in the present embodiment, winding cloth winding
Angle on to core model 1 is adjustable, enables the fiber glass duct process units in present embodiment according to product
Corresponding adjustment can be done, the scope of application is more extensive.
Specifically, further including by oscillating bearing 811 and third axis in winding cloth component 8 in the present embodiment
The angle adjusting mechanism of the front end connection of seat 810 is held, as shown in Figure 14 to 17, the angle adjusting mechanism is mainly by threaded rod
812, adjusting rod 813, handwheel 814 and limited block 815 form, and the bottom end of threaded rod 812 and the front end of 3rd bearing seat 810 are logical
The connection of oscillating bearing 811 is crossed, top connects the bottom end of adjusting rod 813, and handwheel 814 is fixed on the top of adjusting rod 813, adjusting rod
813 middle part is limited by limited block 815 in the front side of the second turntable 807.When needs adjust winding of the winding cloth on core model 1
When angle, adjusting rod 813 is rotated by handwheel 804, threaded rod 812 is driven to move up and down, threaded rod 812 can then pass through pass
Bearings 811 adjust the tilt angle for the 3rd bearing seat 810 connecting with oscillating bearing 811, and then by adjusting 3rd bearing
The tilt angle of seat 810 adjusts the tilt angle of shaft 809, and then realizes that the tilt angle to winding cloth bracket 808 is adjusted
Section after the tilt angle of winding cloth bracket 808 is adjusted, winds winding angle of the cloth on core model 1 and is then conditioned.
In addition to this, present embodiment is identical with embodiment 1, is not repeated herein.
Embodiment 3:
Present embodiment is the further improvement of embodiment 2, mainly thes improvement is that, in embodiment 2, is revolving
In the Process of Applying Glue for turning sizing component 9, it often will appear the case where sizing is uneven and surplus glue can not arrange rotating cylinder, lead
The rough of final fiber glass duct is caused, glass fiber quality does not reach requirement.And in the present embodiment, Neng Gouyou
Effect avoids drawbacks described above, keeps the sizing in rotation sizing component 9 uniform, and rotating cylinder 903 can be effectively discharged in surplus glue.
Specifically, in the present embodiment, such as Figure 18, the inner wall at end of the rotating cylinder 903 in rotation sizing component 9
Open up the thread groove 909 of preset length, the beginning of the thread groove 909 is located at the rear side of hole for injecting glue 907, and the thread groove 909 from
The depth of thread of beginning to end is sequentially reduced.The design of thread groove 909 is so that glue enters rotating cylinder from hole for injecting glue 907
After in 903, can quickly and evenly it be applied under the turning effort of rotating cylinder 903 and the promotion squeezing action of thread groove 909
On film to the fiber cloth on 1 surface of core model, the depth of thread groove 909 is sequentially reduced effectively can will when rotating cylinder 903 rotates
Rotating cylinder 903 is discharged in extra glue, and the dumping hole 908 through fixed cylinder 906 is recovered in recycling can 2304.
In addition to this, present embodiment is identical with embodiment 2, is not repeated herein.
Embodiment 4:
Present embodiment is the further improvement of embodiment 3, is mainly theed improvement is that, in embodiment 3, due to
In the inner cylinder 402 of molding furnace module 4,1 surface of the core model frictional force between molding fiber glass duct and inner cylinder 402
Larger, the dragger tractive force required when fiber glass duct is pulled out forming furnace is larger, and hauling speed is slower, is unfavorable for
Improve shaping efficiency.And in the present embodiment, it can be effectively reduced rubbing between fiber glass duct and inner cylinder in inner cylinder 402
Power is wiped, the tractive force of dragger is reduced, hauling speed is accelerated.
Specifically, in the present embodiment, forming the heating tube 404 in furnace module 4 is semi-circular heating tube, each chamber
It is respectively provided with a pair of semiorbicular heating tube 404 in vivo, embraces the outer wall two sides in inner cylinder 402 and the outer wall with the inner cylinder 402 respectively
It is not in contact with each other.
Such as Figure 19 and 20, motor 411 is also set up in molding furnace module 4, between the both ends and outer cylinder 401 of inner cylinder 402
It is connected respectively by fourth bearing seat 412 and 5th bearing seat 413, is fixed with the 4th drive chain on the output shaft of motor 411
Wheel 414, the both ends of inner cylinder 402 are respectively fixed with the 4th driven sprocket 415 and the 5th driven sprocket 416；Transmission shaft 417 is horizontal to be turned
Dynamic to be connected on the 5th bracket 18, the middle part of transmission shaft 417 is fixed with the 6th driven sprocket 418, and both ends are respectively fixed with the 7th
Driven sprocket 419 and the 8th driven sprocket 420；4th drive sprocket 414 passes through the 4th chain 421 and the 6th driven sprocket 418
Connection, the 4th driven sprocket 415 are connect by the 5th chain 422 with the 7th driven sprocket 419, and the 5th driven sprocket 416 passes through
6th chain 423 is connect with the 8th driven sprocket 420.
In forming furnace, fiber glass duct it is molding during, inner cylinder 402 passes through both ends by motor 411 always
Fourth bearing seat 412 and 5th bearing seat 413 driving rotation, specifically, when need inner cylinder 402 rotate when, start it is electronic
Machine 411, the 4th drive sprocket 414 on the output shaft of motor 411 then drive the 6th driven sprocket by the 4th chain 421
418 rotations, the 6th driven sprocket 418 then drive transmission shaft 417 to rotate, the 7th driven sprocket 419 at 417 both ends of transmission shaft and the
Eight driven sprockets 420 then drive the 4th driven sprocket 415 and the 5th driven by the 5th chain 422 and the 6th chain 423 respectively
Sprocket wheel 416 rotates, and then realizes inner cylinder rotation.
In this way, the fiber glass duct on core model 1 is before uncured molding, inner cylinder 402 is just rotated always, can effectively be subtracted
Frictional force between small inner cylinder 402 and fiber glass duct reduces the tractive force of dragger, and hauling speed is accelerated, in order to make glass
Glass fiber conduit abundant curing molding in forming furnace, then can lengthen the length of outer cylinder 401 Yu inner cylinder 402, in this way, once at
The fiber glass duct length of type is just increase accordingly, and effectively improves shaping efficiency.
The above-mentioned disassembly of semiorbicular heating tube 404 installation is more convenient, between 402 outer wall of inner cylinder and heating tube 404 mutually not
Contact then can guarantee the influence that will not have any position unstable heating tube 404 when inner cylinder 402 rotates.
In addition to this, present embodiment is identical with embodiment 3, is not repeated herein.
Embodiment 5:
Present embodiment is the further improvement of embodiment 4, is mainly theed improvement is that, in embodiment 4, is being needed
When completely shutting down, 1 section of core model temperature still with higher in furnace module 4 in inner cylinder 402 is formed, until the temperature of core model 1
After cooling down, the fiber glass duct on 1 surface of core model has been formed, and is then difficult molding fiberglass pipe at this time smoothly
Road is removed from core model 1, and damage core model 1 is easy to when removing fiber glass duct；And in the present embodiment, it can
The fiber glass duct curing molding when shutting down, on 402 inner core die 1 of inner cylinder is effectively avoided, is made after shutting down on inner cylinder inner core die 1
Fiber glass duct also can by smoothly be removed without damage core model 1.
Specifically, in the present embodiment, such as Figure 21, core model 1 has hollow cavity, and the hollow cavity is by isolation board
101 are isolated into epicoele 102 and cavity of resorption 103, and the front end of epicoele 102 and cavity of resorption 103 passes through oil inlet pipe 104 and flowline 105 respectively
It is connected to cold oil case, epicoele 102 is connected to the end of cavity of resorption 103.Core model 1 is designed to have in epicoele 102 and cavity of resorption 103
Cavity body then runs through oil inlet pipe 104 and is pumped into cooling oil into the epicoele 102 of core model 1 after all fronts are shut down, cooling oil into
The core model 1 being entirely located in inner cylinder 402 is flowed through after entering epicoele 102, then flows into cavity of resorption 103, cooling oil from the end of epicoele 102
It is discharged after the core model 1 from cavity of resorption 103 through being entirely located in inner cylinder 402 through flowline 105 again, it in this way can be to positioned at inner cylinder 402
Interior 1 section of core model is rapidly cooled, its temperature is made to be cooled fast to the forming and hardening lower than 1 Surfaces Fiberglass pipeline of core model
Temperature, at this point, being then easy to since the fiber glass duct on 1 surface of core model is also unformed by unformed glass pipe and core
Mould 1 separates, and does not damage core model 1.
In addition to this, present embodiment is identical with embodiment 4, is not repeated herein.
Embodiment 6:
Present embodiment is the further improvement of embodiment 5, mainly thes improvement is that, in embodiment 5, is filling
It sets in normal course of operation, since the glue in storage glue tank is always flowing under the action of gear pump, the glue of flowing
Water will not generate viscosity resistance, surface will not conjunctiva, glue undergoes no deterioration；But when device is switched on again after shutdown a period of time, by
Glue exposure for a long time when shutting down in gear pump can form thin film on surface in air, and glue can correspondingly become
Matter makes it generate viscosity resistance, then gear pump can not normally start.And in the present embodiment, it can effectively solve the problem that above-mentioned ask
Topic.
Specifically, in the present embodiment, also setting up in for colloid system 23 and washing glue tank 2303, going out for glue tank 2303 is washed
The mouth of a river and water inlet are also connected to by water pipe with the inlet and outlet of gear pump 2301 respectively.It, can before being switched on after shutting down one end time
The water washed in glue tank 2303 is pumped into gear pump 2301 with to first pass through gear pump 2301 and punching is diluted to the glue of its inside
It washes, glue is pumped out into device out of storage glue tank 2302 by the switching of control reversal valve again after flushing.
In addition to this, present embodiment is identical with embodiment 5, is not repeated herein.
Above embodiment is only to illustrate the technical ideas and features of the present invention, and its object is to allow be familiar with this skill
The people of art can understand the content of the utility model and implement accordingly, not limit the protection scope of the present invention.
It is all according to the spirit of the present invention substantially equivalent transformation that is done or modification, should all cover the protection scope of the utility model it
It is interior.
Claims (27)
1. a kind of fiber glass duct process units, which is characterized in that core model (1) is horizontally fixed on machine by first support (2)
On frame (3), the first packing plate (10), winding yarn component (5), fixed sizing box are axially disposed with along the core model (1)
(6), the second packing plate (7), winding cloth component (8), rotation sizing component (9) and molding furnace module (4)；It wraps up cloth bracket (11)
The front end and end of the core model (1) are each attached in rack and are located at dragger；First glue box (12) are fixed on institute
It states on rack (3) and between the package cloth bracket (11) and the winding yarn component (5)；Fiber cloth frame (13) is fixed
On the rack (3) and between the winding yarn component (5) and the winding cloth component (8), the second glue box (14) are solid
It is scheduled on the rack (3) and between the fiber cloth frame (13) and the winding cloth component (8)；The package cloth
Package cloth on frame (11) enters in the first packing plate (10) after first glue box (12)；The fiber cloth frame
(13) fiber cloth on enters in the second packing plate (7) after second glue box (14).
2. fiber glass duct process units according to claim 1, which is characterized in that in the winding yarn component (5),
First hollow shaft (501) is covered in the core model (1) outer wall, and its rear end side wall opens up several yarn via holes (510) of circle distribution,
Front end has first bearing seat (502), and the first bearing seat (502) is fixed on the rack (3) by second support (15)
On；First driving mechanism is for driving first hollow shaft (501) to rotate along the core model (1)；First turntable (507) is fixed
On first hollow shaft (501), winding yarn material frame (508) is rotatably connected on described first by passive unwinding shaft (509)
The rear side of turntable (507)；The first packing plate (10) and the first bearing seat (502) are fixed.
3. fiber glass duct process units according to claim 2, which is characterized in that in first driving mechanism,
It is fixed on the output shaft of first servo motor (503) the first drive sprocket (504), the front end of first hollow shaft (501)
It is fixed with the first driven sprocket (505), first drive sprocket (504) and first driven sprocket (505) pass through first
Chain (506) connection.
4. fiber glass duct process units according to claim 2, which is characterized in that the winding yarn material frame (508)
It is eight groups, is rotatablely connected respectively by a passive unwinding shaft (509) and circle distribution is in first turntable (507)
Rear side.
5. fiber glass duct process units according to claim 1, which is characterized in that in the winding cloth component (8),
Second hollow shaft (801) is covered in the core model (1) outer wall, and front end has second bearing seat (802), the second bearing seat
(802) it is fixed on the rack (3) by third bracket (16)；Second driving mechanism is for driving second hollow shaft
(801) it is rotated along the core model (1)；Second turntable (807) is fixed on second hollow shaft (801), winds cloth bracket
(808) rear side of second turntable (807) is rotatably connected on by shaft (809) and 3rd bearing seat (810)；Described second
Packing plate (7) and the second bearing seat (802) are fixed.
6. fiber glass duct process units according to claim 5, which is characterized in that in second driving mechanism,
It is fixed on the output shaft of second servo motor (803) the second drive sprocket (804), the front end of second hollow shaft (801)
It is fixed with the second driven sprocket (805), second drive sprocket (804) and second driven sprocket (805) pass through second
Chain (806) connection.
7. fiber glass duct process units according to claim 5, which is characterized in that in the winding cloth component (8)
It further include the angle adjusting mechanism being connect by oscillating bearing (811) with the front end of the 3rd bearing seat (810).
8. fiber glass duct process units according to claim 7, which is characterized in that in the angle adjusting mechanism,
The bottom end of threaded rod (812) is connect with the front end of the 3rd bearing seat (810) by the oscillating bearing (811), top
The bottom end of adjusting rod (813) is connected, handwheel (814) is fixed on the top of the adjusting rod (813), the adjusting rod (813)
Middle part is limited by limited block (815) in the front side of second turntable (807).
9. fiber glass duct process units according to claim 7, which is characterized in that the winding cloth bracket (808)
It is two groups, is rotatablely connected respectively by a shaft (809) and is symmetricly set on the rear side of second turntable (807).
10. fiber glass duct process units according to claim 1, which is characterized in that the rotation is glued component (9)
In, rotating cylinder (903) covers in the core model (1) outer wall and is rotatably connected on fixed cylinder (906) inner wall by bearing (910), Gu
Safety barrel (906) is fixed on the rack (3) by the 4th bracket (17), and third driving mechanism is for driving the rotating cylinder
(903) it is rotated around the core model (1)；The front top of the fixed cylinder (906) and bottom are respectively provided with hole for injecting glue (907) and row
Glue hole (908)；The front inner wall of the fixed cylinder (906) is connected with the front inner wall of the rotating cylinder (903), the fixed cylinder
(906) inner wall at end is Chong Die with the end outer wall of the rotating cylinder (903).
11. fiber glass duct process units according to claim 10, which is characterized in that in the third driving mechanism
In, it is fixed on the output shaft of decelerating motor (901) third drive sprocket (902), rotating cylinder (903) is fixedly arranged at the front end with third
Driven sprocket (904), the third drive sprocket (902) and the third driven sprocket (904) are connected by third chain (905)
It connects.
12. fiber glass duct process units according to claim 10, which is characterized in that the rotating cylinder (903)
Inner wall at end is additionally provided with the thread groove (909) of preset length, and the beginning of the thread groove (909) is located at the hole for injecting glue
(907) rear side.
13. fiber glass duct process units according to claim 12, which is characterized in that the thread groove (909) from
The depth of thread of beginning to end is sequentially reduced.
14. fiber glass duct process units according to claim 10, which is characterized in that the fixed cylinder (906)
Clearance position (911) are all had between front inner wall and the front inner wall and the core model of the rotating cylinder (903).
15. fiber glass duct process units according to claim 1, which is characterized in that the molding furnace module (4)
In, outer cylinder (401) is fixed on the rack (3) by the 5th bracket (18), and inner cylinder (402) is covered in the outer of the core model (1)
Wall and it is located at that the outer cylinder (401) are internal, the both ends of the inner cylinder (402) and the outer cylinder (401) seal, and pass through therebetween
Thermal insulation board (403) is isolated into temperature successively raised at least three independent cavity from front to back, is all provided in each cavity
It is equipped with the heating tube (404) connecting with temperature controller and thermocouple；The oil inlet (405) on the outer cylinder top of each cavity and under
The oil outlet (406) in portion is connected to fuel reserve tank (407) by oil pipe (408).
16. fiber glass duct process units according to claim 15, which is characterized in that the outer cylinder of each cavity
(401) top is also provided with gas outlet (409).
17. fiber glass duct process units according to claim 15, which is characterized in that the molding furnace module (4)
In further include spare fuel reserve tank (410), the oil inlet (405) on outer cylinder (401) top of each cavity and lower part it is fuel-displaced
Mouth (406) is connected to the spare fuel reserve tank (410) by oil pipe (408), each oil inlet (405) and oil outlet
(406) reversal valve is provided at.
18. fiber glass duct process units according to claim 15, which is characterized in that during the core model (1) has
Cavity body, and the hollow cavity is isolated into epicoele (102) and cavity of resorption (103), the epicoele (102) and institute by isolation board (101)
The front end for stating cavity of resorption (103) passes through oil inlet pipe (104) respectively and flowline (105) is connected to cold oil case, the epicoele (102) with
The end of the cavity of resorption (103) is connected to.
19. fiber glass duct process units according to claim 15, which is characterized in that the molding furnace module (4)
In also set up motor (411), between the both ends and the outer cylinder (401) of the inner cylinder (402) respectively pass through fourth bearing seat
(412) and 5th bearing seat (413) connection, the motor (411) are used to drive the inner cylinder (402) around the core model (1)
Rotation.
20. fiber glass duct process units according to claim 19, which is characterized in that the motor (411)
The 4th drive sprocket is fixed on output shaft, the both ends of the inner cylinder (402) are respectively fixed with the 4th driven sprocket (415) and
Five driven sprockets (416)；Transmission shaft (417), which horizontally rotates, to be connected on the 5th bracket (18), the transmission shaft (417)
Middle part is fixed with the 6th driven sprocket (418), and both ends are respectively fixed with the 7th driven sprocket (419) and the 8th driven sprocket
(420)；4th drive sprocket is connect by the 4th chain (421) with the 6th driven sprocket (418), the described 4th from
Movable sprocket (415) is connect by the 5th chain (422) with the 7th driven sprocket (419), the 5th driven sprocket (416)
It is connect by the 6th chain (423) with the 8th driven sprocket (420).
21. fiber glass duct process units according to claim 15, which is characterized in that the heating tube (404) is
Semi-circular heating tube is respectively provided with a pair of semiorbicular heating tube (404) in each cavity, is embraced respectively in the inner cylinder
(402) it outer wall two sides and is not in contact with each other with the outer wall of the inner cylinder (402).
22. according to claim 1 to fiber glass duct process units described in any one of 21, which is characterized in that described
First radial guide shaft (24) is installed in the first glue box (12), the second radial guide shaft is installed in second glue box (14)
(19), the package cloth on package cloth bracket (11) enters the first packing plate after the described first radial guide shaft (24)
(10) in；Fiber cloth on the fiber cloth frame (13) enters the second packing plate after the described second radial guide shaft (19)
(7) in.
23. fiber glass duct process units according to claim 22, which is characterized in that in the package cloth bracket
(11) it was also set up between first glue box (12) material wheel (20), the package cloth on package cloth bracket (11) successively passes through
Material wheel (20) excessively and the first radial guide shaft (24) enter in the first packing plate (10) afterwards.
24. fiber glass duct process units according to claim 22, which is characterized in that in the fiber cloth frame
(13) inclination guide shaft (21) and third radial direction guide shaft (22), the fiber cloth frame are also set up between second glue box (14)
(13) fiber cloth on successively enters after the radial guide shaft (19) of the inclination guide shaft (21), third radial direction guide shaft (22) and second
In the second packing plate (7).
25. fiber glass duct process units described in any one of 0 to 14 according to claim 1, which is characterized in that further include
It is described for including gear pump (2301), storage glue tank (2302) and recycling can (2304), institute in colloid system (23) for colloid system (23)
State the gum-injecting port and dumping mouth, second glue box (14) and the fixation of the first glue box (12), fixed sizing box (6)
Cylinder (906) hole for injecting glue (907) and dumping hole (908), with it is described store up glue tank (2302) gum outlet by with the gear pump
(2301) the sebific duct connection of inlet and outlet connection, is connected to the glue-feeder of the recycling can (2304) by sebific duct.
26. fiber glass duct process units according to claim 25, which is characterized in that described in colloid system (23)
It further include washing glue tank (2303), the water outlet for washing glue tank (2303) and water inlet pass through water pipe and the gear pump respectively
(2301) inlet and outlet connection, the import and export of the gear pump (2301) are equipped with reversal valve.
27. according to claim 1 to fiber glass duct process units described in any one of 21, which is characterized in that described to twine
It is at least one group around yarn component (5), a group number determines according to the technological requirements；And/or the winding cloth component (8) is at least one
Group, a group number determine according to the technological requirements；And/or the fiber cloth frame (13) is at least one, number is wanted according to technique
Ask determining.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920056468.0U CN209566516U (en) | 2019-01-14 | 2019-01-14 | Fiber glass duct process units |
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| CN201920056468.0U CN209566516U (en) | 2019-01-14 | 2019-01-14 | Fiber glass duct process units |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676953A (en) * | 2019-01-14 | 2019-04-26 | 江苏华盟新型材料科技有限公司 | Fiber glass duct process units |
| CN110774612A (en) * | 2019-12-31 | 2020-02-11 | 胜利油田新大管业科技发展有限责任公司 | Fiber reinforced plastic elbow winding machine |
-
2019
- 2019-01-14 CN CN201920056468.0U patent/CN209566516U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676953A (en) * | 2019-01-14 | 2019-04-26 | 江苏华盟新型材料科技有限公司 | Fiber glass duct process units |
| CN109676953B (en) * | 2019-01-14 | 2024-02-02 | 江苏华盟新型材料科技有限公司 | Glass fiber pipeline production device |
| CN110774612A (en) * | 2019-12-31 | 2020-02-11 | 胜利油田新大管业科技发展有限责任公司 | Fiber reinforced plastic elbow winding machine |
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