A kind of Wiring apparatus suitable for bamboo coiled composite tube
Technical field
The utility model belongs to winding product shaping equipment correlative technology field, is applied to bamboo more particularly, to one kind
The Wiring apparatus of coiled composite tube.
Background technology
Bamboo coiled composite tube is using bamboo as base material, using resin as adhesive, using Mechanical entanglement mode machine-shaping
Bio-based pipeline.Bamboo sill is used due to being particularly enhancement layer in this kind of multiple tube, it is by by the axial tension of bamboo fibre
Intensity is played to maximization, and unstressed defect distribution is formed in pipe structure, so that tubing reaches bearing requirements, is had
Cost is low, smooth, internal corrosion is strong, the advantage of environmentally friendly and service life length, at present in fields such as water supply and drainage, field irrigations all
Apply.
With the continuous development of winding technology, bamboo coiled composite tube is also applied in house field.However, twine at present
The bamboo coiled composite tube in the range of diameter DN (200~5000) can be only prepared around equipment, can not still prepare the bamboo winding passed through greatly
Multiple tube, therefore existing Wiring apparatus can not meet the needs of preparing big footpath bamboo coiled composite tube, in order to ensure big footpath bamboo
The smooth shaping of coiled composite tube and its forming quality, this area, which is urgently studied, a kind of can prepare big footpath bamboo coiled composite tube
Wiring apparatus.
Utility model content
For the disadvantages described above or Improvement requirement of prior art, the utility model provides a kind of compound suitable for bamboo winding
The Wiring apparatus of pipe, its preparation characteristic based on winding product, for the connecting relation between the part and part of Wiring apparatus
Designed, make its compact-sized, rationally distributed, while enable the Wiring apparatus to realize big footpath bamboo compound pipeline complex pipeline
Shaping, has the advantages that to shape that fast and easy, equipment are simple, operation is convenient, special standby to be suitable for a diameter of 8000 millimeters of bamboos and wind
The shaping of multiple tube.
To achieve the above object, the utility model provides a kind of Wiring apparatus suitable for bamboo coiled composite tube, and it is wrapped
Include head, aircraft tail shelf and mould, it is characterised in that:One end of the head and the mould is rotatablely connected, the aircraft tail shelf with
The machine-head interval is set, and both of which is used to support the mould;
The mould is open-close type synthetic mould, and it includes the outer wall to match with the cavity shape of bamboo multiple tube to be wound
And central shaft and the mandrel of the center overlapping of axles of the mould, the outer wall are made up of multiple fritter splits;Set on the mandrel
Multiple retractable support mechanisms are equipped with, the retractable support mechanism is used to realize strutting or closing for the fritter;
The Wiring apparatus also includes the drag mode car and trustship car being disposed adjacent, the aircraft tail shelf, the trustship car and institute
Drag mode car is stated by coordinating movement to realize the support of the aircraft tail shelf, the trustship car and the drag mode car to the mould
Continuous conversion, avoids the mould from cantilever phenomenon occur.
Further, the Wiring apparatus is horizontal type structure, and it also includes the winding dolly for being arranged at the mould side
Mobile system, the winding dolly mobile system include winding dolly;Axial movement of the winding dolly along the mould, institute
State die horizontal setting.
Further, the Wiring apparatus also includes return-flow system, and the return-flow system is arranged on the winding dolly,
It is used for the unnecessary glue flowed down in winding process again sprinkling to the fabric being wrapped on the mould.
Further, the Wiring apparatus also includes supplying colloid system, institute adjacent to what the winding dolly mobile system was set
State and be used to provide adhesive for colloid system, so that the fabric being wrapped on the mould infiltrates the adhesive and forms liner
Layer.
Further, the Wiring apparatus also includes control assembly, and the control assembly is used to receive the Wiring apparatus
Each building block operational order or external command information, and the operation instruction information to receiving or external command letter
Breath exports corresponding control instruction to each building block after being handled.
Further, the retractable support mechanism is driven by hydraulic system;One end of the mandrel is connected to rotation
Rotation mechanism, the rotating mechanism are arranged on the head, and the head is connected by the rotating mechanism and the mold rotation
Connect.
Further, the rotating mechanism includes the motor being arranged on the head and is connected to the driving electricity
The gear train of the output shaft of machine, the gear train are connected to the mandrel.
Further, the mandrel is hollow tube, and its one end is air inlet, and the other end is sealed end, the air inlet with
Air-heater is connected, and the air-heater is used to provide thermal source for the solidification of bamboo coiled composite tube.
Further, multiple air outlets, the outer wall and setting at its both ends are provided with the tube wall of the hollow tube
End face forms dies cavity space, and the wind entered via the air inlet is sent into the dies cavity space by the air outlet
It is interior.
Further, the Wiring apparatus also includes the demoulding guide rail that the neighbouring mould is set, and the demoulding guide rail is used
In the mobile offer guiding for the aircraft tail shelf, the drag mode car and the trustship car;The trustship car is by driving bamboo to wind
Multiple tube moves along the demoulding guide rail and the bamboo coiled composite tube is separated with the mould.
In general, by the contemplated above technical scheme of the utility model compared with prior art, the utility model
The Wiring apparatus suitable for bamboo coiled composite tube provided mainly has the advantages that:
1. the outer wall is made up of multiple fritter splits;Multiple retractable support mechanisms are provided with the mandrel, it is described to stretch
Contracting supporting mechanism is used to realize strutting or closing for the fritter, in order to which the shaping of bamboo coiled composite tube or bamboo winding are multiple
Pipe and the separation of the mould are closed, the bamboo coiled composite tube of major diameter can be shaped, and it is larger and cause to transport to solve mould
The problem of inconvenient;
2. the aircraft tail shelf, the trustship car and the drag mode car mobile realize the aircraft tail shelf, described by coordinating
The continuous conversion of the support of trustship car and the drag mode car to the mould, avoids the mould from cantilever phenomenon occur, ensure that
Rigidity;
3. the return-flow system is arranged on the winding dolly, it is used for the unnecessary glue weight flowed down in winding process
New sprinkling saves material, reduces cost on the fabric being wrapped on the mould;
4. the Wiring apparatus integrates the function of the multiple working procedures such as system lining, winding, solidification, the demoulding, structure is improved
Integrated level;
5. the Wiring apparatus carries out coordination control using unified control assembly to whole process production line, in real time control
The state of each operation or each building block, maximize the controllable precise for realizing preparation technology;
6. the ad-hoc location of the mould is provided with air inlet, air outlet and return air inlet, the hot blast of mould is effectively realized certainly
Circulation, while winding shaping, to accelerate the solidification of winding product, without transfer, the production time is saved, and avoid heat
Scatter and disappear, it is simple in construction, and improve forming efficiency.
Brief description of the drawings
Fig. 1 is that the structure for the Wiring apparatus suitable for bamboo coiled composite tube that the preferred embodiment of the utility model provides is shown
It is intended to;
Fig. 2 is the partial enlarged drawing of the Wiring apparatus suitable for bamboo coiled composite tube in Fig. 1;
Fig. 3 is the partial schematic diagram of the Wiring apparatus suitable for bamboo coiled composite tube in Fig. 1.
In all of the figs, identical reference is used for representing identical element or structure, wherein:1- winds bracket,
2- heads, 3- moulds, 4- drag mode cars, 5- trustship cars, 6- aircraft tail shelfs, 7- crotch elevating mechanisms, 8- demoulding tracks, 9- supply glue system
System, 10- return-flow systems, 11- winding dolly mobile systems, 12- cutting mechanisms.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only explaining
The utility model, it is not used to limit the utility model.In addition, institute in each embodiment of the utility model disclosed below
As long as the technical characteristic being related to does not form conflict each other, can is mutually combined.
Fig. 1 to Fig. 3 is referred to, the winding suitable for bamboo coiled composite tube that the preferred embodiment of the utility model provides is set
Standby, preparation characteristic of the Wiring apparatus based on winding product, the connecting relation between its own part and part is carried out
Restudy and design.The Wiring apparatus is compact-sized, rationally distributed, while can realize big footpath bamboo coiled composite tube
Shaping, have the advantages that shaping fast and easy, equipment are simple, operation is convenient, wound particularly suitable for a diameter of 8000 millimeters of bamboos
The shaping of multiple tube.
The Wiring apparatus is horizontal type structure, and it includes winding bracket 1, head 2, mould 3, drag mode car 4, trustship car 5, machine
Tailstock 6, crotch elevating mechanism 7, it is stripped track 8, for colloid system 9, return-flow system 10, winding dolly mobile system 11 and cutting machine
Structure 12.The head 2 is arranged on the winding bracket 1, and the head 2 is rotatablely connected by rotating mechanism and the mould 3,
The demoulding track 8 is arranged on the side of the winding bracket 1, and it is used for the movement for the trustship car 5 and the drag mode car 4
There is provided and be oriented to.The drag mode car 4 and the trustship car 5 are disposed adjacent.What the aircraft tail shelf 6 slided is connected to the demoulding track
8, it is used to be engaged with the head 2 to support the mould 3.The crotch elevating mechanism 7 be used for the drag mode car 4 and
The trustship car 5 is engaged, with mould 3 described in Auxiliary support.It is described to be used to provide adhesive for colloid system 9, and make to be wrapped in
Fabric on the periphery of mould 3 infiltrates the adhesive and forms inner liner.The return-flow system 10 is arranged on the mould 3
Side, it is used for the unnecessary glue flowed down in winding process again sprinkling to the fabric.The winding dolly movement
System 11 is arranged on the side of the mould 3, and the return-flow system 10 is arranged on the winding moving cart mobile system 11
Wind on dolly, and can with the movement of the winding dolly and synchronizing moving, the winding dolly are used to drive glue to drench head along institute
State the axial movement of mould 3.The cutting mechanism 12 be used for cut off according to the length requirement of the bamboo coiled composite tube or
The bamboo coiled composite tube is along the circumferential direction cut into several pieces by person, in order to the transport of bamboo compound pipeline complex pipeline being relatively large in diameter.
The winding bracket 1 is used to support the head 1 and recovering mechanism, and the recovering mechanism is located at the mould 3
Downside, it is used to collect the unnecessary glue flowed down in winding process.The recovering mechanism includes accumulator tank, the glue quilt being recovered
It is temporarily stored in the accumulator tank.
Rotating mechanism is provided with the head 2, the rotating mechanism connects one end of the head 2 and the mould 3.
The rotating mechanism includes the gear for the motor and the output shaft for being connected to the motor being arranged on the head 2
Group, the gear train are connected to one end of the mould 3.The motor drives the gear train to rotate by rotating,
Mould 3 rotates described in the gear set drive.In present embodiment, the head 2 is provided with band-type brake and active force interlocking, to keep away
Exempt from interference of the inertia of winding main motion (rotation of the mould 3) to winding process.
The mould 3 is open-close type synthetic mould, and it includes matching with the cavity shape of bamboo multiple tube to be wound outer
Wall and central shaft and the mandrel of the center overlapping of axles of the mould 3, the outer wall are put together by two major parts, and each bulk is by four
Fritter is put together.Retractable support mechanism is provided with the mandrel, the retractable support mechanism is used to realize the fritter
Strut or close, in order to the shaping of bamboo coiled composite tube or the separation of bamboo coiled composite tube and the mould 3.This implementation
In mode, the quantity of the retractable support mechanism is eight, and the retractable support mechanism is driven by hydraulic system;Institute
The one end for stating mandrel is connected to the rotating mechanism, and it is horizontally disposed.
The mandrel is hollow tube, and its one end is air inlet, and the other end is sealed end, and the air inlet is connected with air-heater
Connect, the sealed end is connected with the rotating mechanism.In present embodiment, the air-heater is electric calorifier or combustion gas heat
Blower fan;The air-heater is used to provide hot air source for the solidification of bamboo coiled composite tube.It is provided with the tube wall of the hollow tube more
Individual air outlet, the end face set at the outer wall and its both ends form dies cavity space, the air outlet will via it is described enter
The wind that air port enters is sent into the dies cavity space.
The mould 3 is additionally provided with return air inlet, and it is opposite with end where the air inlet that the return air inlet is located at the mandrel
The other end, the return air inlet is used to the gas in the dies cavity space being output to the mould 3 by backwind tube
It is outside.The backwind tube is connected with the air-heater, weight after being heated via the wind of backwind tube output by the air-heater
Newly it is sent into the air inlet.The air inlet is provided with blast pipe, and the blast pipe is located at the mould 3 with the backwind tube
Same one end, and both nested settings.
The demoulding track 8 extends to the lower section of mould 3, and it includes multiple single tracks being parallel to each other.Present embodiment
In, the demoulding track 8 includes five single tracks, and five single tracks are followed successively by the first single track, the second single track, the 3rd from front to back
Single track, the 4th single track and the 5th single track.The aircraft tail shelf 6 is arranged on first single track and the 5th single track, the support
Pipe car 5 is arranged on second single track and the 3rd single track, and the drag mode car 4 is arranged on the 4th single track.It is described
Aircraft tail shelf 6, the trustship car 5 and the drag mode car 4 can be moved left and right along corresponding single track, and the drag mode car 4
And the trustship car 5 can be lifted preferably to support the mould 3 and bamboo coiled composite tube.In present embodiment, the support
Pipe car 5 includes two mobile supporting mechanisms, and two mobile supporting mechanisms can be with single movement.
During work, the aircraft tail shelf 6 slides into the one end of the mould 3 away from the head 2, and the aircraft tail shelf 6 supports
One end of the mandrel, the rotating mechanism support the other end of the mandrel, and stabilization is provided with the rotation for the mould 3
Support.After the winding product shaping on the mould 3, the drag mode car 4 and the trustship car 5 move towards the mould 3,
After the demoulding car 4 and the trustship car 5 are moved to suitable position, the trustship car 5 carries out elevating movement, so that described
Trustship car 5 realizes the support to bamboo coiled composite tube and the mould 3, then the aircraft tail shelf 6 and the trustship car 5 and described
Drag mode car 4 carries out coordination movement, and the aircraft tail shelf 6 progressively disengages the mould 3, and the trustship car 5 drives bamboo coiled composite tube
Move and the bamboo coiled composite tube is separated with the mould 3 to realize the demoulding, the bamboo coiled composite tube and the mould 3
Before separation, the drag mode car 4 has been carried out lift adjustment and the mould 3 is supported, and avoids the mould 3 and occurs
Cantilever phenomenon, i.e., described aircraft tail shelf 6, the support of the trustship car 5 and the drag mode car 4 to the mould 3 can be realized continuously
Conversion, the mould 3 is not in cantilever phenomenon.
It is described that colloid system is provided with agitator tank, resin container, walnut powder cabin, gumming pump and returns agent pump, the agitator tank
Outer to be provided with hot water circulation heated mechanism, the hot water circulation heated mechanism is used to stir according to technique needs adjustment in the winter time
Mix the temperature of the resin in tank.The bottom of the resin container and the walnut powder cabin is provided with pressure sensor, according to described in
The registration of pressure sensor can adjust the ratio that resin is used in winding process.
The return-flow system is provided with reflux pump, and the glue solution pump in the accumulator tank is got the glue and drenched by the reflux pump
Head, start and stop and the rotating speed of the reflux pump are controlled using float switch, and make the reflux pump with it is described during normal winding
Gumming pump and described time agent pump interlocking, to ensure to wind the stabilization of glue consumption.
The winding dolly mobile system also includes guide rail, and the guide rail is set adjacent to the mould 3.Present embodiment
In, the length direction of the guide rail is axially in parallel with the mould 3.The winding dolly moves left and right along the guide rail,
It is driven by tape handler.
The Wiring apparatus also includes control assembly, the control assembly be used for the operation instruction information for receiving each part or
Person's external command information, and the operation instruction information to receiving or external command information handle after export corresponding control
Each part is arrived in system instruction, to control each part act accordingly to carry out preparation section, the rotation of mould 3 as described in control
The coordination between movement with the winding dolly, winds parameter with accurate control, realizes variable speed within the specific limits, protect
Demonstrate,prove velocity-stabilization during load change.In present embodiment, the control assembly is Control System of Microcomputer.
Wiring apparatus provided by the utility model suitable for bamboo coiled composite tube, its preparation based on winding product are special
Point, the connecting relation between the part and part of Wiring apparatus study and designed, and close its compact-sized, layout
Reason, while enable the Wiring apparatus to realize the shaping of big footpath bamboo compound pipeline complex pipeline, there is shaping fast and easy, equipment letter
The advantages that list, convenient operation, the special standby shaping for being suitable for a diameter of 8000 millimeters of bamboo coiled composite tubes.
As it will be easily appreciated by one skilled in the art that preferred embodiment of the present utility model is the foregoing is only, not
To limit the utility model, any modification of all made within spirit of the present utility model and principle, equivalent substitution and change
Enter, should be included within the scope of protection of the utility model.