CN209564701U - Spherical supports for microfilters - Google Patents
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- CN209564701U CN209564701U CN201920232234.7U CN201920232234U CN209564701U CN 209564701 U CN209564701 U CN 209564701U CN 201920232234 U CN201920232234 U CN 201920232234U CN 209564701 U CN209564701 U CN 209564701U
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- 230000002093 peripheral effect Effects 0.000 claims abstract 6
- 238000001471 micro-filtration Methods 0.000 claims description 10
- 229920006351 engineering plastic Polymers 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 230000003993 interaction Effects 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及在过滤操作期间过滤元件移动的滤器领域,具体而言,涉及一种用于微滤机的球形支撑装置。The utility model relates to the field of filters in which filter elements move during filtering operations, in particular to a spherical support device for a microfilter.
背景技术Background technique
微滤机是一种筛网过滤装置,大部分用于污水处理系统前期固液分离的机械设备。Microfilter is a screen filter device, mostly used for mechanical equipment for solid-liquid separation in the early stage of sewage treatment system.
转鼓附有滤网,转鼓置于水中工作时,2/5滤网浸没在水中,被处理的废水沿轴向进入转鼓,经筛网流出,水中杂质即被截留于鼓筒上滤网内面。当截留在滤网上的杂质被转鼓带到上部时,被筛网外侧的反冲洗水冲到排污槽内流出,实现固、液两相分离,反冲洗受定时器或液位传感器控制。过滤过的水又回流到池中循环使用。微滤机旋转采用水力驱动,连续自动运转,由于微滤机的工作性质,在工作过程中会不断有待处理的废水从滚筒前端流入,从两侧过滤流出,因此会水流会不断对滚筒产生一定的冲击作用。The drum is attached with a filter screen. When the drum is placed in water to work, 2/5 of the filter screen is submerged in the water. The treated wastewater enters the drum along the axial direction and flows out through the screen. Impurities in the water are trapped on the drum for filtration. inside the net. When the impurity trapped on the screen is brought to the upper part by the drum, the backwash water outside the screen is washed into the sewage tank and flows out to realize the separation of solid and liquid phases. The backwash is controlled by a timer or a liquid level sensor. The filtered water is returned to the pool for recycling. The rotation of the microfiltration machine is driven by hydraulic power, and it operates continuously and automatically. Due to the working nature of the microfiltration machine, during the working process, waste water to be treated will continuously flow in from the front of the drum and filter out from both sides, so the water flow will continue to produce a certain amount of pressure on the drum. impact effect.
目前微滤机滚筒的端部连接一般是采用滚筒的连接轴直接连接在支撑块上,支撑块上开有通孔,滚筒端部的连接轴与通孔配合,通过轴承与通孔连接配合,由于连接块和连接轴以及轴承的材料均为金属,由于各种制造以及装配误差,运动过程中对各个组成部件的磨损严重,使用寿命较短,而且由于微滤机的作业环境特殊,滚筒不断受到水流的冲击,工作中会不断产生晃动,晃动传递给连接轴,使得连接轴与连接块的配合产生错位,长期在这样的状态下工作,对整个微滤机的驱动以及运行都会有很大的影响,本实用新型基于以上问题,提出了一种新的用于微滤机上的滚筒支撑结构。At present, the end connection of the drum of the microfiltration machine is usually directly connected to the supporting block by the connecting shaft of the drum. There is a through hole on the supporting block. The connecting shaft at the end of the drum fits with the through hole, and the bearing is connected with the through hole. Since the material of the connecting block, the connecting shaft and the bearing are all metal, due to various manufacturing and assembly errors, the wear of each component during the movement is serious, and the service life is short. Under the impact of the water flow, there will be continuous shaking during work, and the shaking will be transmitted to the connecting shaft, which will cause a dislocation between the connecting shaft and the connecting block. Working in this state for a long time will have a great impact on the driving and operation of the entire microfiltration machine. Based on the above problems, the utility model proposes a new drum support structure for the microfiltration machine.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种用于微滤机的球形支撑装置,以解决现有技术中滚筒末端的连接轴与传统连接块之间磨损严重,滚筒在工作状态中产生的偏移,使得连接轴与支撑结构之间存在相互作用力的问题。The main purpose of the utility model is to provide a spherical support device for a microfilter to solve the serious wear between the connecting shaft at the end of the drum and the traditional connecting block in the prior art, and the deviation of the drum in the working state. There is a problem of interaction force between the connecting shaft and the supporting structure.
为了实现上述目的,本实用新型采用以下的技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种用于微滤机的球形支撑装置,其包括上压板、下压板以及球形连接件;上压板和下压板连接在一起,上压板下侧开有上球面凹槽,下压板上开有下球面凹槽,球形连接件位于上球面凹槽和下球面凹槽形成的空腔内,球形连接件中间开有通孔,安装在滚筒端部的连接轴从通孔穿过。A spherical support device for a microfiltration machine, which includes an upper pressing plate, a lower pressing plate and a spherical connector; the upper pressing plate and the lower pressing plate are connected together, the upper pressing plate is provided with an upper spherical groove, and the lower pressing plate is provided with a The spherical groove, the spherical connecting piece is located in the cavity formed by the upper spherical groove and the lower spherical groove, a through hole is opened in the middle of the spherical connecting piece, and the connecting shaft installed at the end of the drum passes through the through hole.
进一步的,球形连接件的表面开有定位槽,上球面凹槽的底部开有定位孔,定位销穿过定位孔插入到球形连接件的定位槽内。Further, a positioning groove is formed on the surface of the spherical connecting member, and a positioning hole is formed at the bottom of the upper spherical groove, and the positioning pin is inserted into the positioning groove of the spherical connecting member through the positioning hole.
进一步的,定位槽所在平面与球形连接件中间的通孔所在平面垂直。Further, the plane where the positioning groove is located is perpendicular to the plane where the through hole in the middle of the spherical connector is located.
进一步的,所述上球面凹槽和下球面凹槽所形成的空腔与球形连接件外形相配合。Further, the cavity formed by the upper spherical groove and the lower spherical groove matches the shape of the spherical connector.
进一步的,球形连接件通孔的两端带有切面。Further, both ends of the through hole of the ball joint have cut surfaces.
进一步的,球形连接件的材料为工程塑料。Further, the material of the ball joint is engineering plastic.
进一步的,上压板和下压板上均开有安装孔,安装孔分别位于上球面凹槽和下球面凹槽的两侧。Further, both the upper pressing plate and the lower pressing plate are provided with mounting holes, and the mounting holes are respectively located on both sides of the upper spherical groove and the lower spherical groove.
进一步的,还包括安装板,安装板上固定有两个连接杆,连接杆的位置与安装孔相对应,连接杆穿过安装孔将上压板和下压板固定在一起。Further, it also includes a mounting plate, two connecting rods are fixed on the mounting plate, the positions of the connecting rods correspond to the mounting holes, and the connecting rods pass through the mounting holes to fix the upper pressing plate and the lower pressing plate together.
进一步的,还包括限位板,限位板位于球形连接件外侧,限位板的尺寸大于通孔,限位板通过螺钉固定在连接轴上,对球形连接件和连接轴起到轴向限位的作用。Further, it also includes a limit plate, the limit plate is located outside the spherical joint, the size of the limit plate is larger than the through hole, the limit plate is fixed on the connecting shaft by screws, and acts as an axial limit for the spherical joint and the connecting shaft. bit role.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
(1)该实用新型所涉及的球形支撑装置,在连接块中间设置了球形连接件,球形连接件与上压板采用定位销连接,滚筒受到水流冲击产生一定程度的偏转,滚筒上的连接轴也随之发生偏转,球形连接件可以连接轴发生偏移的同时,以定位销为转轴做一定角度的旋转,缓解甚至抵消连接轴与支撑装置之间的相互作用力。(1) The spherical support device involved in this utility model is provided with a spherical connecting piece in the middle of the connecting block. The spherical connecting piece is connected with the upper platen by a positioning pin, and the drum is deflected to a certain extent by the impact of the water flow. As a result of the deflection, the spherical connecting piece can rotate at a certain angle with the positioning pin as the rotating shaft while the connecting shaft is shifted, so as to relieve or even offset the interaction force between the connecting shaft and the supporting device.
(2)该球形支撑装置的球形连接件的材料使用工程塑料,其具有优良的综合性能,工程塑料的刚性大,蠕变小,机械强度高,并且滑动性能好,减小和连接件之间的摩擦,大大提高了支撑装置的使用寿命。(2) The material of the spherical connector of the spherical support device is engineering plastic, which has excellent comprehensive performance. friction, greatly improving the service life of the support device.
附图说明Description of drawings
图1是本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型安装位置示意图;Fig. 2 is a schematic diagram of the installation position of the utility model;
图3是本实用新型结构爆炸图;Fig. 3 is the explosion diagram of structure of the utility model;
图4是本实用新型安装状态爆炸图;Fig. 4 is an exploded view of the installation state of the utility model;
其中,上述附图包括以下附图标记:1、上压板;11、上球面凹槽;12、定位孔;2、球形连接件;21、定位槽;22、通孔;3、下压板;31、下球面凹槽;4、定位销;5、连接轴;6、支架;7、安装板;8、连接杆;9、限位板。Wherein, the above drawings include the following reference signs: 1. upper pressing plate; 11. upper spherical groove; 12. positioning hole; 2. spherical connector; 21. positioning groove; 22. through hole; 3. lower pressing plate; 31 , lower spherical groove; 4, positioning pin; 5, connecting shaft; 6, bracket; 7, mounting plate; 8, connecting rod; 9, limiting plate.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图1-4所示,本实用新型所述的一种用于微滤机的球形支撑装置,其特征包括上压板1、下压板3以及球形连接件2;上压板和下压板连接在一起,上压板下侧开有上球面凹槽11,下压板上开有下球面凹槽31,球形连接件位于上球面凹槽和下球面凹槽形成的空腔内,上球面凹槽和下球面凹槽所形成的空腔与球形连接件外形相配合。As shown in Figure 1-4, a spherical support device for a microfiltration machine according to the utility model is characterized in that it includes an upper pressing plate 1, a lower pressing plate 3 and a spherical connector 2; the upper pressing plate and the lower pressing plate are connected together , the lower side of the upper platen is provided with an upper spherical groove 11, the lower platen is provided with a lower spherical groove 31, the spherical connector is located in the cavity formed by the upper spherical groove and the lower spherical groove, the upper spherical groove and the lower spherical surface The cavity formed by the groove matches the shape of the ball joint.
球形连接件中间开有通孔22,安装在微滤机滚筒端部的连接轴5从通孔穿过,球形连接件的表面开有定位槽21,定位槽所在平面与球形连接件中间的通孔所在平面垂直,上球面凹槽的底部开有定位孔12,定位销4穿过定位孔插入到球形连接件的定位槽内,定位销可以防止球形连接件在上下压板内转动,减少球形连接件外表面与上下压板的摩擦,在滚筒发生偏移过程中,球形连接件可以在上下压板凹面内绕着定位销轴线旋转一定角度,进而调整转动的方向,抵消连接轴和支撑装置的互相作用力,减少磨损、提高使用寿命。There is a through hole 22 in the middle of the spherical connector, and the connecting shaft 5 installed at the end of the drum of the microfiltration machine passes through the through hole. There is a positioning groove 21 on the surface of the spherical connector. The plane where the hole is located is vertical, and there is a positioning hole 12 at the bottom of the upper spherical groove. The positioning pin 4 is inserted into the positioning groove of the spherical connector through the positioning hole. The positioning pin can prevent the spherical connector from rotating in the upper and lower pressure plates, reducing the spherical connection The friction between the outer surface of the part and the upper and lower pressure plates, during the offset process of the roller, the spherical joint can rotate a certain angle around the axis of the positioning pin in the concave surface of the upper and lower pressure plates, and then adjust the direction of rotation to offset the interaction between the connecting shaft and the supporting device force, reduce wear and increase service life.
球形连接件通孔的两端带有切面,球形连接件的材料为工程塑料,工程塑料具有优良的综合性能,刚性大,蠕变小,机械强度高,耐热性好,电绝缘性好,可在较苛刻的化学、物理环境中长期使用,实用工程塑料可以增加球形连接件与连接轴的连接效果,滑动效果更好,使用寿命更长。The two ends of the through hole of the spherical connector have cut surfaces. The material of the spherical connector is engineering plastics. Engineering plastics have excellent comprehensive properties, high rigidity, small creep, high mechanical strength, good heat resistance, and good electrical insulation. It can be used for a long time in a harsh chemical and physical environment. The practical engineering plastic can increase the connection effect between the spherical joint and the connecting shaft, the sliding effect is better, and the service life is longer.
上压板和下压板上均开有安装孔,安装孔分别位于上球面凹槽和下球面凹槽的两侧。Both the upper pressing plate and the lower pressing plate are provided with mounting holes, and the mounting holes are respectively located on both sides of the upper spherical groove and the lower spherical groove.
该实用新型所涉及的球形支撑装置还包括安装板7,安装板上固定有两个连接杆8,连接杆的位置与安装孔相对应,连接杆穿过安装孔将上压板和下压板固定在一起,连接杆上端带有螺纹,穿过上下压板的连接杆的端部用螺母紧固,安装板直接固定在微滤机的支架6上。The spherical support device involved in this utility model also includes a mounting plate 7, on which two connecting rods 8 are fixed, the positions of the connecting rods correspond to the mounting holes, and the connecting rods pass through the mounting holes to fix the upper and lower pressure plates on the Together, the upper end of the connecting rod is threaded, and the end of the connecting rod passing through the upper and lower pressing plates is fastened with a nut, and the mounting plate is directly fixed on the support 6 of the microfilter.
该实用新型还包括限位板9,限位板位于球形连接件外侧,限位板的尺寸大于通孔,连接轴端面设置有连接孔,连接轴伸出球形连接件的一端通过螺钉固定有限位板,对球形连接件和连接轴起到轴向限位的作用,防止在微滤机运作过程中晃动过大,连接轴脱出球形连接件。The utility model also includes a limiting plate 9, the limiting plate is located outside the spherical connector, the size of the limiting plate is larger than the through hole, the end face of the connecting shaft is provided with a connecting hole, and one end of the connecting shaft protruding from the spherical connecting member is fixed to a limited position by a screw. The plate acts as an axial limit for the spherical connecting piece and the connecting shaft, preventing excessive shaking during the operation of the microfilter, and the connecting shaft falling out of the spherical connecting piece.
本实用新型的使用过程如下所述:The use process of the present utility model is as follows:
球形连接件位于上球面凹槽和下球面凹槽形成的空腔内,上下压板通过连接杆连接固定到安装板上,连接轴穿过球形连接件上的通孔,端部固定限位板,安装板固定在微滤机的支架上;由于球形连接件的材料使用工程塑料,工程塑料滑动效果好,且刚度大,因此连接轴在转动过程中与通孔的磨损较小,使用寿命长,因为微滤机的工作过程一直有水流进出滚筒,会对滚筒产生一定的冲击作用,滚筒在水流的作用力下会有左右晃动,连接轴也会发生左右偏移,一般微滤机的支撑装置没有设置球形连接件,在连接轴产生偏移的时候支撑装置与连接轴之间没有缓冲,会产生相互作用力,损伤部件,本实用新型所涉及的球形支撑装置的球形连接件上方设置有定位销,在滚筒的连接轴发生偏移的时候,球形连接件也可以在连接轴偏移的同时,以定位销为转轴做一定角度的旋转,缓解甚至抵消连接轴对支撑装置的作用力,减小损伤。The spherical connector is located in the cavity formed by the upper spherical groove and the lower spherical groove, the upper and lower pressure plates are connected and fixed to the mounting plate through the connecting rod, the connecting shaft passes through the through hole on the spherical connector, and the limit plate is fixed at the end. The mounting plate is fixed on the bracket of the microfiltration machine; because the material of the spherical joint is made of engineering plastic, the engineering plastic has good sliding effect and high rigidity, so the wear of the connecting shaft and the through hole is small during the rotation process, and the service life is long. Because there is always water flowing in and out of the drum during the working process of the microfilter, it will have a certain impact on the drum. Under the force of the water flow, the drum will shake left and right, and the connecting shaft will also shift left and right. Generally, the support device of the microfilter There is no spherical connecting piece, and there is no buffer between the supporting device and the connecting shaft when the connecting shaft deviates, which will generate an interaction force and damage the components. The spherical supporting device involved in the utility model is provided with a positioning When the connecting shaft of the drum deviates, the spherical connecting piece can also rotate at a certain angle with the positioning pin as the rotating shaft when the connecting shaft is shifted, so as to relieve or even offset the force of the connecting shaft on the support device, reducing small damage.
当然,上述内容仅为本实用新型的较佳实施例,不能被认为用于限定对本实用新型的实施例范围。本实用新型也并不仅限于上述举例,本技术领域的普通技术人员在本实用新型的实质范围内所做出的均等变化与改进等,均应归属于本实用新型的专利涵盖范围内。Of course, the above content is only a preferred embodiment of the present utility model, and cannot be considered as limiting the scope of embodiments of the present utility model. The utility model is not limited to the above-mentioned examples, and equal changes and improvements made by those skilled in the art within the essential scope of the utility model shall all belong to the scope covered by the patent of the utility model.
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