CN209560351U - A kind of walking compactor control system certainly - Google Patents
A kind of walking compactor control system certainly Download PDFInfo
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- CN209560351U CN209560351U CN201920630316.7U CN201920630316U CN209560351U CN 209560351 U CN209560351 U CN 209560351U CN 201920630316 U CN201920630316 U CN 201920630316U CN 209560351 U CN209560351 U CN 209560351U
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Abstract
The utility model belongs to municipal refuse compression technique area, and in particular to a kind of from walking compactor control system.It includes press control cabinet, PLC controller is provided in press control cabinet, PLC controller is separately connected hydraulic system, data collection system and interchanger, hydraulic system is separately connected compression cylinder and running motor, PLC controller is connected with remote controler by Digiplex receiving end, interchanger is connected separately with touch screen and camera by RS485 bus, and is connected with host computer by wireless bridge client.Upload statistics can will be carried out from the operational data of walking compactor, staff can remotely be operated by the monitored picture of camera, and fault alarm can be with real-time display on host computer, by the setting of each sensor, checked so that staff is no longer needed to climb up when a failure occurs from walking compactor；It can be networked with compressor station other systems by wireless bridge client, work efficiency is high, and precision is accurate.
Description
Technical field
The utility model belongs to municipal refuse compression technique area, and in particular to a kind of from walking compactor control system.
Background technique
Since house refuse discharge rate is big, complicated component multiplicity cannot such as be handled in time to processing and using difficulty is brought
Or deal with improperly, it just pollutes the environment, influences environmental sanitation.Garbage disposal seeks to rubbish and removes rapidly, and carries out harmless
Change processing, is finally subject to reasonable utilization.Current widely applied waste disposal method is sanitary landfills, During High-Temperature Composting and burns
It burns.The purpose of garbage disposal is innoxious, recycling and minimizing.Before garbage disposal, rubbish must carry out garbage classification,
Volume reduction packing processing, convenient transportation and storage are compressed, is effectively implemented convenient for garbage disposal.
Concern and attention with the whole people to garbage classification, garbage classification transfer are one of important links, vertically
Formula garbage classification compressing transfer station becomes mainstream gradually, and from walking, compactor is the key that vertical garbage classification compressor station portion
Part.Popular way is using PLC control driving Hydraulic Elements, remote controller operation in the market.
Chinese invention patent, notification number CN104609077B, the day for announcing are on September 7th, 2016, disclose a kind of rubbish
Compression set, the main points of its technical scheme are that: include: garbage inlet, is used to and garbage collection platform docks；Active compression
Roller is located at garbage inlet, and the rubbish on garbage collection platform enters active compression roller by garbage inlet；Crushing roll,
The telescopic top for being located at active compression roller, crushing roll crush the rubbish above active compression roller；Transmission line, will
At active compression roller garbage transporting to garbage outlet after extruding；And roller is squeezed into, it is located at garbage outlet, transmission line
On rubbish enter dustbin by squeezing into roller.The patent has garbage-compressing into the executing garbage of same size, convenient transportation
The advantages of with storage.The pressure sensor and driving device of the patent are electrically connected industrial control computer, belong to popular in the market
PLC control system.
However above-mentioned control system does not consider that the operational data of energy conservation and compactor is not carried out upload statistics, it cannot
It is long-range to be operated by monitored picture, and fault alarm cannot be shown on host computer, need staff when a failure occurs
It climbs up and is checked above compactor platform；In addition it cannot network with compressor station other systems, staff is needed to judge that other systems are
It is no to allow compactor mobile or compression, it is easy to appear maloperation.
Utility model content
It is a kind of from walking compactor the technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide
Control system.
The technical solution that the utility model solves above-mentioned technical problem is as follows: a kind of from walking compactor control system, packet
Press control cabinet is included, PLC controller is provided in the press control cabinet, the PLC controller is separately connected hydraulic system, number
According to acquisition system and interchanger, the hydraulic system is separately connected compression cylinder and running motor, and the PLC controller passes through nothing
Line remote controler receiving end is connected with remote controler, and the interchanger is connected separately with touch screen and camera by RS485 bus, institute
It states interchanger and host computer is connected with by wireless bridge client.
Further, the hydraulic system includes hydraulic pressure sensor, valve group and variable pump and motor, the PLC control
Device processed connects the hydraulic pressure sensor, and proportional amplifier, the PLC control are connected between the PLC controller and valve group
Be connected with soft activator between device and variable pump and motor processed, the compression cylinder be separately connected the hydraulic pressure sensor and
Valve group, the running motor connect the valve group.
Further, the data collection system includes that station sensor, station alignment sensor and ram position pass
Sensor.
Further, the proportional amplifier, soft activator, interchanger, touch screen and Digiplex receiving end are all provided with
It sets in the press control cabinet.
Further, the PLC controller is the PLC controller of Siemens S7-1200 series.
The beneficial effects of the utility model are:
1, this system adjusts the aperture of throttle valve by proportional amplifier, thus realize that variable pump exports suitable flow,
Structure is simple, easy to use；
2, this system can will carry out upload statistics from the operational data of walking compactor, and staff can remotely pass through camera shooting
The monitored picture of head is operated, and fault alarm, by the setting of each sensor, can make with real-time display on host computer
It must no longer need staff to climb up when a failure occurs to check from walking compactor；Pass through wireless bridge client energy
Enough and compressor station other systems are networked, and judge whether other systems allow to be compacted from walking according to the information that each sensor monitors
Device carries out telephone-moving or squeeze operation, and work efficiency is high, and precision is accurate.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of structural block diagram from compactor control system of walking described in the utility model specific embodiment；
Fig. 2 is a kind of flow diagram from compactor control method of walking described in the utility model specific embodiment；
Fig. 3 is the schematic diagram of telephone-moving process in Fig. 2；
Fig. 4 is the schematic diagram of compression process in Fig. 2.
Specific embodiment
It is described in detail below in conjunction with embodiment of the attached drawing to technical solutions of the utility model.Following embodiment is only
For clearly illustrating the technical solution of the utility model, therefore it is only used as example, and it is originally practical to cannot be used as a limitation limitation
Novel protection scope.
It should be noted that unless otherwise indicated, technical term or scientific term used in this application should be this reality
The ordinary meaning understood with novel one of ordinary skill in the art.
In the description of the present application, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " be orientation based on the figure or
Positional relationship is merely for convenience of describing the present invention and simplifying the description, rather than the device or member of indication or suggestion meaning
Part must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In this application unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be mechanical connect
It connects, is also possible to be electrically connected；It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
Embodiment
As shown in Figure 1, a kind of set from walking compactor control system, including press control cabinet, the press control cabinet
It is equipped with PLC controller, the PLC controller is separately connected hydraulic system, data collection system and interchanger, the hydraulic system
It is separately connected compression cylinder and running motor, the PLC controller is connected with remote controler by Digiplex receiving end, described
Interchanger is connected separately with touch screen and camera by RS485 bus, and touch screen is used to show the operation from compactor of walking
Operating parameter and operation is arranged from the interface for compactor of walking in state and warning message, and camera is supervised in real time for operator
The various states from compactor of walking are controlled, the interchanger is connected with host computer by wireless bridge client, realizes information
Real-time exchange.
Further, the hydraulic system includes hydraulic pressure sensor, valve group and variable pump and motor, wherein valve group
Including moving to left valve, moving to right valve, throttle valve, lowering valve and rising threshold, running motor and compression are driven by the control of different valves
Oil cylinder, to realize the adjustment of speed, pressure and the commutation and ram position that run from above and below walking compactor, the PLC
Controller connects the hydraulic pressure sensor, and proportional amplifier, PLC control are connected between the PLC controller and valve group
Device moves to left valve by proportional amplifier control and moves to right valve, adjusts the aperture of throttle valve, the PLC controller and variable pump and electricity
Soft activator is connected between machine, PLC controller is run by pneumatic soft activator driving motor, so that variable pump be driven to carry out
Work, the compression cylinder are separately connected the hydraulic pressure sensor and valve group, and the running motor connects the valve group.
Further, the data collection system includes that station sensor, station alignment sensor and ram position pass
Sensor, data collection system by sensor by the signal of acquisition (pressure of compression cylinder, from the upper bottom for compactor of walking
Set, station position and positioning position information) it is sent to PLC controller, then PLC controller performs corresponding processing.
Pass through cable connection between each sensor and PLC controller.
Further, the proportional amplifier, soft activator, interchanger, touch screen and Digiplex receiving end are all provided with
It sets in the press control cabinet.
Further, the PLC controller is the PLC controller of Siemens S7-1200 series.
It is specific from walking compactor control method, specifically includes the following steps:
S1, system starting；
S2, the state for judging remote controler enter step S3 if opening；If closing, operating right is touch screen, into
Enter step S4；
S3, the state for judging host computer, if opening, operating right is host computer, enters step S4；If closing, grasp
It is remote controler as permission, enters step S4；
S4, respective handling is carried out according to the signal received.
Further, the step S4 specifically:
S41, judge whether to receive the signal of starting motor, if it is not, then continuing waiting for；If so, starting motor；
S42, judge whether electric motor starting is completed, if it is not, then continuing waiting for；If so, entering step S43；
S43, judge whether to receive the signal of telephone-moving or compression, if so, entering step S44 and S46；If it is not, then sentencing
It is disconnected whether to belong to signal-less time, if it is not, then continuing waiting for；If so, stopping motor, subsequently into step S42；
S44, judge whether to receive telephone-moving signal, if so, into telephone-moving process；If it is not, then entering step S43；
SA1, judge whether to receive the signal of telephone-moving license, if it is not, then performing corresponding processing according to the condition of detection；
If so, entering step SA2；
SA2, the signal received is judged to move to left or moving to right, if moving to left, then starting moves to left valve；If moving to right, then open
It is dynamic to move to right valve；
SA3, successively start throttle valve and buzzer；
The signal monitored is sent to PLC controller, PLC control by SA4, station sensor and station alignment sensor
Device judges whether reach the station of setting from compactor of walking according to the information received, if it is not, then continuing waiting for；If so,
Then enter step SA5；
Whether SA5, ibid judgement reach deceleration position from walking compactor, if it is not, then continuing waiting for；If so, passing through
Proportional amplifier reduces the aperture of throttle valve；
Whether SA6, ibid judgement reach stop position from walking compactor, if it is not, then continuing waiting for；If so, successively
Closing moves to left valve or moves to right valve, throttle valve and buzzer；
S45, judge whether telephone-moving process terminates, if it is not, then continuing waiting for；If so, entering step S43；
S46, judge whether to receive compressed signal, if so, into compression process；If it is not, then entering step S43；
Compression process is specifically as shown in Figure 4:
SB1, judge whether to receive the signal of compression license, if it is not, then continuing waiting for；If so, successively starting decline
Valve and throttle valve；
SB2, judge whether the pressure of compression cylinder reaches setting value by hydraulic pressure sensor, if it is not, then continuing
To；If so, adjusting the aperture of throttle valve；
SB3, judge whether pressure head arrives pressure maintaining position by ram position sensor and hydraulic pressure sensor, if it is not, then
It continues waiting for；If so, time-delay closing lowering valve, then successively close throttle valve, starting rising threshold and throttle valve；
SB4, ibid judge whether pressure head reaches deceleration position, if it is not, then continuing waiting for；If so, reducing throttle valve
Aperture；
SB5, ibid judge whether pressure head reaches the position of upper limit, if it is not, then continuing waiting for；If so, successively closing
Rising threshold and throttle valve；
S47, judge whether compression process terminates, if it is not, then continuing waiting for；If so, entering step S43.
Further, it is carried out shown in respective handling table specific as follows in the step SA1 according to the condition of detection:
The corresponding processing method of different testing conditions is permitted in telephone-moving
This system can monitor the operating status from compactor of walking in real time, and visual in image display is on the touchscreen.
This is from walking compactor control system and the purpose of method: not needing personnel on site and runs back and forth, reasonable arrangement is certainly
The movement and compression of walking compactor.
It constitutes by two large divisions: from walking compactor control system, host computer
From walking compactor control system: the control information of running motor and compression cylinder reception PLC controller executes phase
The movement answered, detects the state of each sensor and by information processing, exports the switch of corresponding information driving valve group.
Host computer: by wireless network connection, realize whole service state supervision from walking compactor control system and
Operation.
It is connected by cable network, effectively uses each practicability equipment, realized to the effective and efficient of entire place
The commander of rate and scheduling.
By camera realize network monitoring and scene real time monitoring, can check anywhere or anytime equipment operating condition and
The operating condition in entire place.
When vehicle enters place, host computer has just been recorded and has made commander to it, is commanded it to enter and is fed intake accordingly
Mouthful, vehicle is prompted according to the traffic light signals that host computer provides, upper after the completion of vehicle unloading into given feeding port
Chance is calculated by PID, the volumetric ratio of each dustbin on the scene can be shown with an intuitive picture, be worked as container
Than just will start compression cylinder after reaching and needing compressed value, by each sensor (using XS8C4A4PCG13 inductance type close to opening
Close) confirmation to compression position, rising threshold or lowering valve are then controlled (by proportional amplifier (EEA-PAW-523-A-32)
Using KDG4V-33C20N-S-U-H7-80 proportional reversing valve) and throttle valve (KTG4V-4S-3B08N-H6-60-EN427) will press
Head is moved to specified box location, and pressure head can carry out compressed action to the intracorporal rubbish of case, until hydraulic pressure sensor
(520.99323) feedback pressure compares to form container compression ratio, when compression ratio reaches maximum value, PLC controller by calculating
This container unloading door can be closed, taken in conjunction transit vehicle, by this Container transfering to specified place.In this series of process
In, host computer can supervise all processes by monitoring, and be calculated by PID, can effectively improve working efficiency, greatly save
Energy consumption.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced；And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type.
Claims (5)
1. a kind of from walking compactor control system, it is characterised in that: including press control cabinet, setting in the press control cabinet
There is PLC controller, the PLC controller is separately connected hydraulic system, data collection system and interchanger, the hydraulic system point
Not Lian Jie compression cylinder and running motor, the PLC controller is connected with remote controler, the friendship by Digiplex receiving end
It changes planes and touch screen and camera is connected separately with by RS485 bus, the interchanger is connected with by wireless bridge client
Host computer.
2. according to claim 1 a kind of from walking compactor control system, it is characterised in that: the hydraulic system includes
Hydraulic pressure sensor, valve group and variable pump and motor, the PLC controller connect the hydraulic pressure sensor, the PLC
It is connected with proportional amplifier between controller and valve group, is connected with soft start between the PLC controller and variable pump and motor
Device, the compression cylinder are separately connected the hydraulic pressure sensor and valve group, and the running motor connects the valve group.
3. according to claim 2 a kind of from walking compactor control system, it is characterised in that: the data collection system
Including station sensor, station alignment sensor and ram position sensor.
4. described in any item a kind of from walking compactor control system according to Claims 2 or 3, it is characterised in that: the ratio
Example amplifier, soft activator, interchanger, touch screen and Digiplex receiving end are arranged in the press control cabinet.
5. according to claim 4 a kind of from walking compactor control system, it is characterised in that: the PLC controller is
The PLC controller of Siemens S7-1200 series.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920630316.7U CN209560351U (en) | 2019-05-05 | 2019-05-05 | A kind of walking compactor control system certainly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920630316.7U CN209560351U (en) | 2019-05-05 | 2019-05-05 | A kind of walking compactor control system certainly |
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| CN209560351U true CN209560351U (en) | 2019-10-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109976251A (en) * | 2019-05-05 | 2019-07-05 | 扬州金威环保科技有限公司 | A kind of walking compactor control system and method certainly |
| CN114347548A (en) * | 2021-12-21 | 2022-04-15 | 浙江环龙机器有限公司 | Vertical type garbage compression equipment compactor control system and control method |
-
2019
- 2019-05-05 CN CN201920630316.7U patent/CN209560351U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109976251A (en) * | 2019-05-05 | 2019-07-05 | 扬州金威环保科技有限公司 | A kind of walking compactor control system and method certainly |
| CN109976251B (en) * | 2019-05-05 | 2024-05-07 | 扬州金威环保科技有限公司 | Self-walking compactor control system and method |
| CN114347548A (en) * | 2021-12-21 | 2022-04-15 | 浙江环龙机器有限公司 | Vertical type garbage compression equipment compactor control system and control method |
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