CN214372621U - Industrial filter control system based on Internet of things - Google Patents
Industrial filter control system based on Internet of things Download PDFInfo
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- CN214372621U CN214372621U CN202120252502.9U CN202120252502U CN214372621U CN 214372621 U CN214372621 U CN 214372621U CN 202120252502 U CN202120252502 U CN 202120252502U CN 214372621 U CN214372621 U CN 214372621U
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Abstract
The utility model provides an industrial filter control system based on the Internet of things, which comprises an industrial filter, an intelligent gateway of the Internet of things, a cloud platform of the Internet of things and a remote client; be equipped with sensor and controller in the industry filter, sensor and controller are connected with thing networking intelligent gateway, thing networking intelligent gateway is connected with thing networking cloud platform, thing networking cloud platform is connected with remote client. The system transmits field data information to a remote client for use through an Internet of things intelligent gateway and an Internet of things cloud platform, and the remote client sends an instruction and then transmits the instruction to a controller to execute operation through the Internet of things cloud platform and the Internet of things intelligent gateway. The control system of the utility model can remotely control the running state of the filter, realize the functions of real-time monitoring, remote diagnosis and emergency treatment; the system can also effectively solve the problem that the industrial filter cannot acquire and control data on site in severe environment.
Description
Technical Field
The utility model relates to a filter remote control technical field especially relates to an industry filter control system based on thing networking.
Background
The industrial filter has wide application fields, such as the fields of food, chemical engineering, electronics, medicine, nuclear engineering, semiconductors, water treatment and the like. Due to the unique environmental requirements of some application fields, when a large industrial filter is used on site, technicians are inconvenient to collect all data in time, and some operations cannot be completed in the filter site, for example, in pharmaceutical workshops, semiconductor production workshops, hazardous chemical production workshops or nuclear power stations, the technicians cannot operate or collect data beside the filter for a long time under the condition that the surrounding environment is not influenced, and particularly, when the filter has hazardous sites with radioactivity, corrosivity and the like, the technicians are not allowed to come in and go out of the site. In addition, industrial filters are all arranged on the use site of a client, and if problems occur, technical personnel need to go to and fro to overhaul and debug the industrial filters on the site, so that inconvenience is brought.
Therefore, how to perform the operation of the filter, the replacement of the filter element and the data acquisition of each section of the filter by remote operation is an urgent problem to be solved.
With the development and arrival of industry 4.0 and the large-scale application of the internet of things, production and life are becoming more intelligent, and an example of data acquisition by using the technology of the internet of things has appeared, for example, a chinese patent with an authorization publication number of CN209218141U discloses a wireless internet-of-things data acquisition intelligent terminal, which performs data acquisition, sharing and management on industrial equipment through a microprocessor, a power supply driving module, an RS485 port, an I/O output port, an I/O input port, a real-time clock module, an LED indicator light, a 2.4GHZ wireless module and other components. However, for the industrial filter, the industrial filter is not a single device, but a plurality of different non-standard filters are embedded into each industrial production equipment system for use, and are applied to different working sections. In each field, the applied filters are different, and the filtering process methods adopted are different, so that different data acquisition, analysis and management are required for each project.
In view of this, it is necessary to design a control system that can embed the internet of things module into each industrial filter and combine the filtering process to transmit data timely and accurately.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to disclose an industrial filter control system, realize industrial filter's field data collection, transmission through internet of things, transmit to long-range client through the high in the clouds, make things convenient for technical staff in time to master industrial filter field use condition, make instruction feedback, realize remote control, avoid the inconvenience that the strange land business trip brought.
In order to achieve the purpose, the utility model provides an industrial filter control system based on the Internet of things, which comprises an industrial filter, an intelligent gateway of the Internet of things, a cloud platform of the Internet of things and a remote client; be equipped with sensor and controller in the industry filter, sensor and controller are connected with thing networking intelligent gateway, thing networking intelligent gateway is connected with thing networking cloud platform, thing networking cloud platform is connected with remote client.
In some embodiments, the sensor is several of a pressure sensor, a temperature sensor, a flow sensor, a level sensor, a particle size sensor, a liquid concentration sensor.
In some embodiments, the sensor and the controller are connected with the internet of things intelligent gateway in a wired or wireless mode.
In some embodiments, the sensor and the controller are connected with the internet of things intelligent gateway through an RS485 or RS232 connection mode.
In some embodiments, the sensor and the controller are connected with the internet of things intelligent gateway through an ethernet or WIFI connection mode.
In some embodiments, the connection mode between the sensor and the controller and the internet of things intelligent gateway adopts an MOTT or SOAP protocol.
In some embodiments, the internet of things intelligent gateway is connected with the internet of things cloud platform through a GPRS wireless communication mode or a wired network.
In some embodiments, the internet of things cloud platform is connected with a remote client through the internet, and the remote client is a PC terminal and a mobile phone APP.
Compared with the prior art, the beneficial effects of the utility model are that: (1) the system can remotely control the running state of the equipment, carry out remote diagnosis and remote debugging, save travel and time limitation and improve the production efficiency; (2) the system uploads the field data of the industrial filter to a cloud platform for storage, analysis and arrangement through the technology of the Internet of things, and then transmits the field data to a remote client, so that real-time monitoring can be realized, and when a sudden problem occurs, an instruction can be sent at the first time to solve the problem; (3) the system can also effectively solve the problem that the industrial filter cannot acquire and control data on site in severe environment, and has good popularization and application in the fields with special environmental requirements such as nuclear power stations, chemical plants, semiconductor production workshops and the like.
Drawings
Fig. 1 is the utility model discloses an industrial filter control system schematic diagram based on thing networking.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that the functions, methods, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
As shown in fig. 1, an industrial filter control system based on the internet of things includes an industrial filter, an intelligent gateway of the internet of things, a cloud platform of the internet of things, and a remote client.
The intelligent gateway of the Internet of things is used for acquiring field data of the industrial filter and transmitting the field data to the cloud platform of the Internet of things; the Internet of things cloud platform is used for switching, storing and processing the field data; the remote client is used for receiving the field data, monitoring, analyzing and processing the field data, and making a responsive instruction operation.
The industrial filter is internally provided with a sensor and a controller, and the controller is preferably a PLC in the embodiment. The sensor and the controller are connected with the Internet of things intelligent gateway in a wired or wireless mode. The sensor and the controller are connected with the intelligent gateway of the internet of things in an RS485 or RS232 connection mode, or the sensor and the controller are connected with the intelligent gateway of the internet of things in an Ethernet or WIFI or 4G mode, and the wireless connection mode is preferably selected in the embodiment.
The sensor and the controller are in wireless connection with the Internet of things intelligent gateway in an MOTT or SOAP protocol.
The Internet of things intelligent gateway is connected with the Internet of things cloud platform through a GPRS wireless communication mode or a wired network. The Internet of things cloud platform can receive data transmitted by a plurality of Internet of things intelligent gateways, classify and analyze different data, then collect the data into different sub-modules for storage, and transmit the data to a remote client for use after storage.
The Internet of things cloud platform is connected with the remote client through the Internet, and the remote client is a PC (personal computer) terminal and a mobile phone APP (application).
The sensors are selected from pressure sensor, temperature sensor, flow sensor, liquid level sensor, particle size sensor, and liquid concentration sensor. In this embodiment, sensor and PLC controller wireless connection are to thing networking intelligent gateway, and the field data that thing networking intelligent gateway gathered include data such as temperature, pressure, accumulative total flow, real-time flow, the liquid level in the filter and handle particulate matter particle size in the feed liquid, feed liquid concentration, filter element pressure differential, can also gather data such as warning, incident treatment on the PLC controller.
The Internet of things cloud platform can store, analyze and process collected field data and transmit the collected field data to a remote client, can also receive an instruction sent by the client, analyzes and processes the instruction, and transmits the instruction to the PLC through the Internet of things intelligent gateway to execute the instruction content.
The instruction content mainly comprises the starting/stopping of an industrial filter, the opening/closing of a solenoid valve, the opening/closing of a pneumatic valve, the opening/closing of a pump and a fan, the starting/stopping of a back flushing system or a back flushing system, the opening/closing of a slag discharging system and the like.
As shown in fig. 1, a control method of an industrial filter control system based on the internet of things includes the following steps:
step 1: connecting a sensor and a controller in an industrial filter with an intelligent gateway of the Internet of things in a communication way, and debugging port signals, interface signals and equipment address information;
step 2: the method comprises the steps of connecting an Internet of things intelligent gateway, an Internet of things cloud platform and a remote client in a communication mode, and debugging port signals, interface signals, equipment address information and a remote client domain name;
and step 3: when the industrial filter operates, the operating parameters are sent to the Internet of things intelligent gateway through the sensor and the controller and uploaded to the Internet of things cloud platform, and the operating parameters are sent to the remote client after data analysis and processing;
and 4, step 4: the remote client sends a command after receiving and analyzing the signal, and the command is transmitted to the controller to be executed through the Internet of things cloud platform and the Internet of things intelligent gateway;
and 5: and after the controller executes the command, feeding back the operation parameters of the industrial filter to the remote client again for use, and circulating in sequence.
The operation parameters comprise the inlet and outlet pressure of the industrial filter, the temperature of the feed liquid, the real-time flow and the accumulated flow of the feed liquid of various pumps, the liquid level of the feed liquid in the industrial filter, the concentration of the feed liquid and the like; the operation parameters also include the operation state, abnormal conditions, alarm events and the like of the industrial filter in a fixed period.
The field data and the operation parameters are stored in the Internet of things cloud platform, and then are displayed on the remote client side in a graph, table or curve mode for use after data analysis processing.
The remote client can analyze and process field data and operation parameters of the industrial filter and can perform remote video monitoring, historical data analysis, system setting, instruction control, fault management, alarm event processing and the like. After the remote client determines the instruction content, the instruction content is issued to each sub-device of the industrial filter through the Internet of things cloud platform to be executed.
The instructions are firstly issued to the Internet of things intelligent gateway through the Internet of things cloud platform, the Internet of things intelligent official network analyzes the instruction contents, different instructions are sent to the plurality of PLC controllers according to analyzed results, and the industrial filter is made to execute operations corresponding to the instruction contents.
The Internet of things intelligent gateway is connected with the Internet of things cloud platform through a GPRS wireless communication mode. The GPRS wireless communication mode adopts a TCP or IP protocol.
The remote client can also be connected with a technical platform PLM, data are stored in the PLM according to the field use condition of the industrial filter, and technicians perform corresponding design adjustment in the PLM through collected field data. The scheme has good popularization and application in the field of nuclear engineering with long engineering project period and strict requirements.
The above list of details is only for the practical implementation of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the technical spirit of the present invention should be included in the scope of the present invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. An industrial filter control system based on the Internet of things is characterized by comprising an industrial filter, an Internet of things intelligent gateway, an Internet of things cloud platform and a remote client; be equipped with sensor and controller in the industry filter, sensor and controller are connected with thing networking intelligent gateway, thing networking intelligent gateway is connected with thing networking cloud platform, thing networking cloud platform is connected with remote client.
2. The internet of things-based industrial filter control system of claim 1, wherein the sensors are selected from the group consisting of pressure sensors, temperature sensors, flow sensors, level sensors, particle size sensors, and liquid concentration sensors.
3. The internet of things-based industrial filter control system of claim 2, wherein the sensor and controller are connected with an internet of things smart gateway in a wired or wireless manner.
4. The Internet of things-based industrial filter control system of claim 3, wherein the sensor and the controller are connected with an Internet of things intelligent gateway through an RS485 or RS232 connection mode.
5. The Internet of things-based industrial filter control system of claim 3, wherein the sensor and the controller are connected with an Internet of things smart gateway through an Ethernet or WIFI connection.
6. The industrial filter control system based on the internet of things of claim 5, wherein the connection mode of the sensor and the controller and the intelligent gateway of the internet of things adopts MOTT or SOAP protocol.
7. The industrial filter control system based on the internet of things of claim 1, wherein the internet of things intelligent gateway is connected with an internet of things cloud platform through a GPRS wireless communication mode or a wired network.
8. The industrial filter control system based on the internet of things of claim 1, wherein the internet of things cloud platform is connected with a remote client through the internet, and the remote client is a PC (personal computer) terminal and a mobile phone APP (application).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202120252502.9U CN214372621U (en) | 2021-01-28 | 2021-01-28 | Industrial filter control system based on Internet of things |
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| CN202120252502.9U CN214372621U (en) | 2021-01-28 | 2021-01-28 | Industrial filter control system based on Internet of things |
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| CN214372621U true CN214372621U (en) | 2021-10-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112954014A (en) * | 2021-01-28 | 2021-06-11 | 飞潮（无锡）过滤技术有限公司 | Industrial filter control system based on Internet of things and control method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112954014A (en) * | 2021-01-28 | 2021-06-11 | 飞潮（无锡）过滤技术有限公司 | Industrial filter control system based on Internet of things and control method thereof |
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