CN209559312U - A kind of water meter intelligence dress school all-in-one machine - Google Patents
A kind of water meter intelligence dress school all-in-one machine Download PDFInfo
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- CN209559312U CN209559312U CN201920667764.4U CN201920667764U CN209559312U CN 209559312 U CN209559312 U CN 209559312U CN 201920667764 U CN201920667764 U CN 201920667764U CN 209559312 U CN209559312 U CN 209559312U
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Abstract
The utility model discloses a kind of water meters intelligently to fill school all-in-one machine, is related to water meter verification field, solves the problems, such as that water meter can not pour water and verify on assembly line in the prior art.Water meter intelligently dress school all-in-one machine include board and water meter pipeline mechanism, the conveying direction on the board along pipeline mechanism is successively arranged barcode scanning station, upper cover station, water meter and vacuumizes water filling station, verification station and sortation process；The barcode scanning station is equipped with barcode scanning device, and the upper cover station is equipped with upper closure assembly, vacuumizes water filling station equipped with water filling device is vacuumized, and the verification station is equipped with calibration equipment, and the sortation process is equipped with mechanism for sorting.Water meter provided by the utility model intelligently fills school all-in-one machine, is able to achieve vacuumizing, fill the water, verify and sorting for water meter, verification is high-efficient, and cost of labor can be greatly reduced.
Description
Technical field
The utility model relates to water meter verification fields more particularly to a kind of water meter intelligently to fill school all-in-one machine.
Background technique
Wet-type meter needs to detect the metering performance of water meter after completing assembly technology, that is, water meter verification.
The counter of wet-type meter is immersed in the water, and water gage glass bears hydraulic pressure, and the transmission of sensor and counter is gear-linked.So
And have the following problems at present to the detection of wet-type meter: 1) wet-type meter needs first to fill the water to water meter before locking watch glasses,
Dial plate is filled into water, excludes dial plate air, then water meter is locked, which can not use on assembly line, lead to the school of water meter
Overlong time is tested, production cost is higher；2) when verifying water meter, using eye-observation, but big there are error by human eye reading
Problem is easy to appear the case where substandard products come into the market, to influence customer experience and corporate reputation；3) use of original checksums platform is swept
Code rifle barcode scanning, needs manual operation, high labor cost and barcode scanning inefficiency.
Utility model content
The purpose of the utility model is to provide a kind of water meter, intelligently dress school all-in-one machine, barcode scanning, the pumping for being able to achieve water meter are true
Empty, water filling, verification and sorting, verification is high-efficient, and cost of labor can be greatly reduced.
To achieve the above object, the utility model provides a kind of water meter intelligently dress school all-in-one machine, including board and water meter
Pipeline mechanism is successively arranged the pumping of barcode scanning station, upper cover station, water meter on the board along the conveying direction of pipeline mechanism
Vacuum water injection station, verification station and sortation process；Barcode scanning station is equipped with barcode scanning device, and the upper cover station, which is equipped with, can screw water
The upper closure assembly of table watch glasses, for the water filling station that vacuumizes equipped with water filling device is vacuumized, the verification station, which is equipped with, verifies dress
It sets, the sortation process is equipped with mechanism for sorting.
The upper closure assembly includes the lifting mechanism being arranged on board and as a further improvement of the utility model,
One rotary drive mechanism, the output end of the first rotary drive mechanism are connected with towards water meter and screw cover.
As the further improvement of the utility model, the water filling device that vacuumizes includes rack and three-way connection, institute
It states and sets that there are two be oppositely disposed in pipeline mechanism two sides to vacuumize waterflood path in rack；Two vacuumize waterflood path phase
Pair one end be water meter connecting pin, the other end connect with an interface of a three-way connection respectively, and the three-way connection is in addition
Two interfaces are respectively to vacuumize interface and water injection interface；It is fixedly provided in rack and vacuumizes waterflood path company with opposite two
The clamping drive mechanism connect.
As the further improvement of the utility model, the water filling device that vacuumizes further includes the second rotary drive mechanism
And it is connected to the first elevating mechanism between rack and board；The three-way connection is rotary joint, vacuumizes waterflood path
It rotates and connects with three-way connection；Rack is equipped with the first guide rail being flexibly connected with three-way connection, first guide rail and clamping
The clamping direction of driving mechanism is parallel；One of them vacuumizes waterflood path and second rotary drive mechanism links.
As the further improvement of the utility model, the calibration equipment includes being oppositely disposed in pipeline mechanism two sides
Laterally urge mechanism and flowmeter；It laterally urges mechanism and is equipped with sealing-plug towards one end of flowmeter, flowmeter is towards flow
The side of meter is equipped with test lead；Calibration equipment further includes the camera being mounted on board.
As the further improvement of the utility model, the mechanism for sorting includes horizontal mobile mechanism, vertical shift machine
Structure and water meter obtain mechanism；The horizontal mobile mechanism is mounted on board, and the vertical shift mechanism, which is mounted on, to be moved horizontally
In mechanism, the water meter obtains mechanism and is mounted in vertical shift mechanism.
As the further improvement of the utility model, it is equipped with and multiple between adjacent stations and hinders on the board
The blocking mechanism that water blocking table advances；Each station is equipped with the alignment sensor of water meter.
As the further improvement of the utility model, the board is divided into the upper layer assembly line and underflow of lateral arrangement
Waterline；The first elevator of water meter is equipped between the output end of upper layer assembly line and the input terminal of lower layer's assembly line；Lower layer's flowing water
The second elevator of water meter is equipped between the output end of line and the input terminal of upper layer assembly line；Pipeline mechanism is along upper layer assembly line
With the extension path arrangement of lower layer assembly line.
As the further improvement of the utility model, first elevator and the second elevator include bracket, branch
Frame is equipped with the second guide rail arranged vertically, is arranged with horizontal transport agency on the second guide rail；Bracket and horizontal transport agency it
Between be connected with the second elevating mechanism.
Beneficial effect
Compared with prior art, the water meter of the utility model intelligently fills the advantages of school all-in-one machine are as follows:
1, water meter is allowed successively to pass through barcode scanning device along pipeline mechanism, closure assembly on water meter, vacuumize water filling device, verification
Device and mechanism for sorting are, it can be achieved that completing the barcode scanning of water meter on one device, automatic upper cover, vacuumizing, fill the water, verify and divide
It picks, verification is high-efficient, and since producers' operation part is few, cost of labor and production cycle can be greatly reduced, product
Profit margin is bigger.
2, water meter first passes through barcode scanning device before vacuumizing water filling, confirms the serial number of water meter to be detected, the later period is facilitated to unite
Meter and the tracking to acceptance or rejection product.Without human intervention, water meter is under the drive of pipeline mechanism for barcode scanning step
It realizes barcode scanning, reduces cost of labor.After barcode scanning, upper closure assembly locks the watch glasses of water meter, avoids followed by vacuumizing and infuse
Occurs the case where air does not clear in liquid leakage or water meter when water, it is ensured that verification accuracy when verification step.
3, when carrying out vacuumizing water filling to water meter, two vacuumize the water meter connecting pin of waterflood path in clamping drive mechanism
It is docked respectively with the outlet pass at water meter both ends under drive.Then, water meter is recycled first to vacuumizing in water meter by three-way connection
Interior pressure difference water filling, can allow the dial plate in water meter to fill water, replace manual operation by mechanical structure, reduce cost of labor,
And operating accuracy is high.
4, it first passes through the second rotary drive mechanism and drives water meter rotation, make its dial plate downward, then vacuumize water filling, it can be ensured that
Dial plate fills water completely, noresidue air in dial plate, further increases the accuracy that subsequent water meter is examined.
5, the verification of meter reading is completed by flowmeter and camera.Flowmeter calculates the volume for passing through water meter water flow, and
Camera obtains the reading of dial plate, detects water meter numerical value by software vision system, using " Comparison Method ", calculates water meter error, sentences
Table of cutting off the water supply closes unqualified.One of detection structure corrects error, school by another detection structure there are when large error
The accuracy tested is high.
6, after the completion of verifying, the fixed water meter of mechanism is obtained by the upper water meter of mechanism for sorting, then by moving horizontally machine
By water meter removal pipeline mechanism, qualified and underproof water meter is separated, is not necessarily to producers for structure and vertical shift mechanism
It participates in, also avoids the risk that water meter inadvertently falls off and injures personnel by a crashing object.
7, when previous water meter is in some station, blocking mechanism can stop subsequent water meter to enter the station, avoid
Previous water meter is disturbed.
8, board is divided into upper layer assembly line and lower layer's assembly line, and the water meter between double-layer structure is transported by elevator
It send, the occupied area for reducing whole equipment can be conducive to, improve the space utilization rate of production site.
Through the following description and in conjunction with the attached drawings, the utility model will become more fully apparent, these attached drawings are for explaining this
The embodiment of utility model.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the main view that water meter intelligently fills school all-in-one machine；
Fig. 2 is the main view of upper closure assembly；
Fig. 3 is to vacuumize one of right view of water filling device；
Fig. 4 be vacuumize water filling device right view two；
Fig. 5 is the amplification stereogram of calibration equipment；
Fig. 6 is the main view of the second elevator；
Fig. 7 is the partial view that water meter intelligently fills school all-in-one machine；
Fig. 8 is the perspective view of mechanism for sorting.
Specific embodiment
The embodiments of the present invention are described referring now to the drawings.
Embodiment
Specific embodiment of the present utility model is as shown in Figures 1 to 8, a kind of water meter intelligently dress school all-in-one machine, including machine
The pipeline mechanism of platform and water meter, the conveying direction on board along pipeline mechanism are successively arranged the barcode scanning station of water meter, upper cover
Station vacuumizes water filling station, verification station and sortation process.Barcode scanning station is equipped with barcode scanning device 2.Upper cover station is equipped with energy
Lock the upper closure assembly 1 of water-meter cover.Vacuumize water filling station be equipped with vacuumize water filling device 7.It verifies station and is equipped with verification dress
Set 3.Sortation process is equipped with mechanism for sorting 9.In the present embodiment, pipeline mechanism be chain-drive mechanism comprising chain, sprocket wheel and
Driving motor.Multiple water, 8 pallet 6 are placed in pipeline mechanism, water meter 8 is placed on pallet 6, set on pallet 6 there are two
For holding the bracket at 8 both ends of water meter.The chain contact of pallet 6 bottom and pipeline mechanism, chain are driven by frictional force and are held in the palm
Disk 6 is mobile.
In the present embodiment, water filling station is vacuumized equipped with two be sequentially arranged along water meter conveying direction and vacuumizes water filling dress
7 are set, verification station is equipped with two calibration equipments 3 being sequentially arranged along water meter conveying direction.
Upper closure assembly 1 includes the lifting mechanism 11 and the first rotary drive mechanism 12 being arranged on board, and the first rotation is driven
The output end of motivation structure 12 is connected with towards water meter and screws cover 13.It screws cover 13 downwards and is located at the top of water meter 8.Lift
It rises mechanism 11 to arrange vertically, is located at 6 lower section of pallet.First rotary drive mechanism 12 is using accurate planetary reducer driving, phase
To other speed reducers, accurate planetary reducer has the spies such as small in size, high-precision, high transmission efficiency, high torque/volume ratio
Point can have higher torque to export.Lifting mechanism 11 is cylinder.
Vacuumizing water filling device 7 includes rack 75 and three-way connection 72, sets that there are two be oppositely disposed in conveying in rack 75
Line mechanism two sides vacuumize waterflood path 71.It is water meter connecting pin that two, which vacuumize the opposite one end of waterflood path 71, another
End connect with an interface of a three-way connection 72 respectively, other two interface of three-way connection 72 be respectively vacuumize interface with
Water injection interface.It is fixedly provided in rack 75 and vacuumizes the clamping drive mechanism 76 that waterflood path 71 is connect with opposite two.Folder
Tight driving mechanism 76 is cylinder, and both ends are equipped with cylinder rod, and two cylinder rods pass through clamping limb 77 respectively and vacuumize water filling
Channel 71 rotatably connects.Vacuumize water filling device 7 further include the second rotary drive mechanism 73 being mounted in rack 75 and
The first elevating mechanism 78 being connected between rack 75 and board.First elevating mechanism 78 is cylinder.Three-way connection 72 is rotation
Connector, vacuumizes waterflood path 71 and the rotation of three-way connection 72 connects.Rack 75 is equipped with and is flexibly connected with three-way connection 72
First guide rail 79, the first guide rail 79 are parallel with the clamping direction of clamping drive mechanism 76.One of them vacuumizes waterflood path 71
It is linked between the second rotary drive mechanism 73 by transmission mechanism 74.Transmission mechanism 74 is chain wheel driving mechanism or gear drive
Mechanism.
In the present embodiment, transmission mechanism 74 is pulley transmission mechanism comprising is exported with the second rotary drive mechanism 73
It holds the driving wheel of connection and is set in the driven wheel vacuumized on waterflood path 71.Driving wheel and driven wheel are joined by belt
It is dynamic.The horizontal position of driven wheel is fixed with respect to rack 75, and driven wheel can be rotated relative to rack 75.Driven wheel can be filled the water with vacuumizing
Channel 71 rotates jointly, but is not moved axially with the axial movement of waterflood path 71 is vacuumized with ensuring to vacuumize waterflood path 71
When driven wheel still with the normally linkage of the second rotary drive mechanism 73.On driven wheel and vacuumize what waterflood path 71 was mutually socketed
Position is non-circular hole.Second rotary drive mechanism 73 includes motor.Vacuumize the lower section for being located at pipeline mechanism on water filling station
It is also provided with the first jack-up cylinder, pallet 6 first jacks up cylinder jack-up by first into after vacuumizing water filling station, vacuumizes note
The waterflood path 71 that vacuumizes of water installations 7 is connected to the both ends of water meter 8 again.
Calibration equipment 3 include be oppositely disposed in pipeline mechanism two sides laterally urge mechanism 31 and flowmeter 33.Laterally
Pushing mechanism 31 is equipped with sealing-plug 32 towards one end of flowmeter 33, and flowmeter 33 is equipped with test lead towards the side of flowmeter 33
34.Calibration equipment 3 further includes the camera 35 being mounted on board.Camera 35 is located above water meter.Camera 35 is industrial camera,
Annular light source is additionally provided with below camera lens, it is ensured that bright and clear when shooting.May be used also the lower section for being located at pipeline mechanism on verification station
Cylinder is jacked up to be equipped with second, pallet 6, which enters after verification station, first to be jacked up by the second jack-up cylinder, the sealing-plug of calibration equipment 3
32 and test lead 34 docked again with the both ends of water meter 8.
Mechanism for sorting 9 includes that horizontal mobile mechanism 91, vertical shift mechanism 92 and water meter obtain mechanism 93.Move horizontally machine
Structure 91 and vertical shift mechanism 92 can be linear motor screw body.It is sucker that water meter, which obtains mechanism 93, in addition, water meter obtains
Mechanism 93 or gripper.Horizontal mobile mechanism 91 is mounted on board, and vertical shift mechanism 92, which is mounted on, to be moved horizontally
In mechanism 91, water meter obtains mechanism 93 and is mounted in vertical shift mechanism 92.Mechanism for sorting 9 further includes being located at pipeline mechanism one
The conveyer mechanism 94 of side.
Be equipped on board it is multiple between adjacent stations and stop water meter advance blocking mechanism.Blocking mechanism can be with
It can block pallet 6 when the body of rod stretching of stop cylinder for stop cylinder and avoid its advance, pipeline mechanism is without stopping.Respectively
Station is equipped with the alignment sensor 10 of water meter, and alignment sensor 10 is photoelectric sensor.
Board is divided into the upper layer assembly line and lower layer's assembly line of lateral arrangement.In the present embodiment, upper layer assembly line and lower layer
Pipeline horizontal is arranged and the two is parallel to each other.Water is equipped between the output end of upper layer assembly line and the input terminal of lower layer's assembly line
First elevator 4 of table.The second lifting between the output end of lower layer's assembly line and the input terminal of upper layer assembly line equipped with water meter
Machine 5.Pipeline mechanism is arranged along the extension path of upper layer assembly line and lower layer's assembly line.First elevator 4 and the second elevator 5
It include bracket 14, bracket 14 is equipped at least two the second guide rails 15 arranged vertically, is arranged with level on the second guide rail 15
Conveying mechanism 16.Horizontal transport agency 16 is chain conveying mechanism or belt conveyor.Bracket 14 and horizontal transport agency 16
Between be connected with the second elevating mechanism 17.Second elevating mechanism 17 is cylinder.
Intelligently dress school all-in-one machine at work, is placed with 6 pallets 6, is examined using photoelectric sensor water meter in pipeline mechanism
Pallet is surveyed, control stop cylinder movement allows pallet 6 to stop in designated position.Water meter 8 enters barcode scanning station, barcode scanning dress with pallet 6
Set the one-dimension code on 2 water-meter readings 8.Then, water meter 8 enters upper cover station, and the lifting mechanism 11 of upper closure assembly 1 connects pallet 6
It is jacked up with water meter 8, upper closure assembly 1 screws 13 sets of cover on the outside of water-meter cover and locked, and lifting mechanism 11 declines, pallet
6 drop back into again in pipeline mechanism.Pallet 6 is delivered to lower layer's assembly line by the first elevator 4.Adjacent two water meter 8 successively enters
Water filling station is vacuumized, pallet 6 jacks up cylinder by first and jacks up.Water meter 8 is evacuated 7 clamping of water filling device and is lifted, rotation
180 degree makes water meter dial plate downward and starts to vacuumize to pour water.After the completion of pouring water, water meter 8 is rotated into water meter dial plate upward again.
Adjacent two water meter 8 successively enters verification station.Equally, pallet 6 by second jack up cylinder jack up, the verified device 3 of water meter 8 it is close
34 clamping of blocking 32 and test lead, starts to verify.Flowmeter 33 calculates the water flow volume for passing through water meter 8, and camera 35 obtains water meter
The numerical value shown on dial plate, PLC control system use " Comparison Method ", calculate water meter error, judge whether water meter is qualified.Then,
Second elevator 5 by after verification water meter 8 and pallet 6 be delivered to upper layer assembly line together, mechanism for sorting 9 will be qualified by sucker
Water meter be sorted to qualified area, underproof water meter is sorted to unqualified area.
Combine most preferred embodiment that the utility model is described above, but the utility model is not limited to above take off
The embodiment shown, and modification, equivalent combinations that various essence according to the present utility model carry out should be covered.
Claims (9)
1. a kind of water meter intelligently fills school all-in-one machine, the pipeline mechanism including board and water meter, which is characterized in that on the board
Along the conveying direction of pipeline mechanism be successively arranged barcode scanning station, upper cover station, water meter vacuumize water filling station, verification station
And sortation process；Barcode scanning station is equipped with barcode scanning device (2), and the upper cover station is equipped with the upper closure assembly that can screw water-meter cover
(1), for the water filling station that vacuumizes equipped with vacuumizing water filling device (7), the verification station is equipped with calibration equipment (3), described
Sortation process is equipped with mechanism for sorting (9).
2. a kind of water meter according to claim 1 intelligently fills school all-in-one machine, which is characterized in that upper closure assembly (1) packet
The lifting mechanism (11) and the first rotary drive mechanism (12) being arranged on board are included, the output end of the first rotary drive mechanism connects
It is connected to towards water meter and screws cover (13).
3. a kind of water meter according to claim 1 intelligently fills school all-in-one machine, which is characterized in that described to vacuumize water filling device
(7) include rack (75) and three-way connection (72), set that there are two be oppositely disposed in pipeline mechanism two sides on the rack (75)
Vacuumize waterflood path (71)；It is water meter connecting pin, other end difference that two, which vacuumize the opposite one end of waterflood path (71),
It is connect with an interface of a three-way connection (72), other two interface of the three-way connection (72) is respectively to vacuumize interface
And water injection interface；It is fixedly provided in rack (75) and vacuumizes the clamping drive mechanism that waterflood path (71) is connect with opposite two
(76)。
4. a kind of water meter according to claim 3 intelligently fills school all-in-one machine, which is characterized in that described to vacuumize water filling device
(7) further include the second rotary drive mechanism (73) being mounted on rack (75) and be connected between rack (75) and board
First elevating mechanism (78)；The three-way connection (72) is rotary joint, vacuumizes waterflood path (71) and three-way connection (72)
Rotation connection；Rack (75) is equipped with the first guide rail (79) being flexibly connected with three-way connection (72), first guide rail (79)
It is parallel with the clamping direction of clamping drive mechanism (76)；One of them vacuumizes waterflood path (71) and second rotation drives
Mechanism (73) linkage.
5. a kind of water meter intelligence dress school all-in-one machine described according to claim 1 or 3 or 4, which is characterized in that the calibration equipment
(3) include be oppositely disposed in pipeline mechanism two sides laterally urge mechanism (31) and flowmeter (33)；Laterally urge mechanism
(31) sealing-plug (32) are equipped with towards one end of flowmeter (33), flowmeter (33) is equipped with test towards the side of flowmeter (33)
It holds (34)；Calibration equipment (3) further includes the camera (35) being mounted on board.
6. a kind of water meter according to claim 1 intelligently fills school all-in-one machine, which is characterized in that mechanism for sorting (9) packet
It includes horizontal mobile mechanism (91), vertical shift mechanism (92) and water meter and obtains mechanism (93)；Horizontal mobile mechanism (91) peace
On board, the vertical shift mechanism (92) is mounted on horizontal mobile mechanism (91), and the water meter obtains mechanism (93)
It is mounted on vertical shift mechanism (92).
7. a kind of water meter according to claim 1 intelligently fills school all-in-one machine, which is characterized in that be equipped on the board more
It is a between adjacent stations and stop water meter advance blocking mechanism；Each station is equipped with the alignment sensor (10) of water meter.
8. a kind of water meter according to any one of claims 1 to 4 intelligently fills school all-in-one machine, which is characterized in that the machine
Platform is divided into the upper layer assembly line and lower layer's assembly line of lateral arrangement；The output end of upper layer assembly line and the input terminal of lower layer's assembly line
Between be equipped with water meter the first elevator (4)；Water is equipped between the output end of lower layer's assembly line and the input terminal of upper layer assembly line
The second elevator (5) of table；Pipeline mechanism is arranged along the extension path of upper layer assembly line and lower layer's assembly line.
9. a kind of water meter according to claim 8 intelligently fills school all-in-one machine, which is characterized in that first elevator (4)
It include bracket (14) with the second elevator (5), bracket (14) is equipped with the second guide rail (15) arranged vertically, the second guide rail
(15) horizontal transport agency (16) are arranged on；The second elevating mechanism is connected between bracket (14) and horizontal transport agency (16)
(17)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920667764.4U CN209559312U (en) | 2019-05-10 | 2019-05-10 | A kind of water meter intelligence dress school all-in-one machine |
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| CN201920667764.4U CN209559312U (en) | 2019-05-10 | 2019-05-10 | A kind of water meter intelligence dress school all-in-one machine |
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| CN209559312U true CN209559312U (en) | 2019-10-29 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109974821A (en) * | 2019-05-10 | 2019-07-05 | 郑州楷源仪表有限公司 | A kind of water meter intelligence dress school all-in-one machine |
| CN112345042A (en) * | 2020-10-29 | 2021-02-09 | 湖南常德牌水表制造有限公司 | Full-automatic multifunctional water meter calibrating device and calibrating method |
-
2019
- 2019-05-10 CN CN201920667764.4U patent/CN209559312U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109974821A (en) * | 2019-05-10 | 2019-07-05 | 郑州楷源仪表有限公司 | A kind of water meter intelligence dress school all-in-one machine |
| CN112345042A (en) * | 2020-10-29 | 2021-02-09 | 湖南常德牌水表制造有限公司 | Full-automatic multifunctional water meter calibrating device and calibrating method |
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