CN209551114U - American assembly lightgage steel joist molding machine with embossing - Google Patents
American assembly lightgage steel joist molding machine with embossing Download PDFInfo
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- CN209551114U CN209551114U CN201822137003.6U CN201822137003U CN209551114U CN 209551114 U CN209551114 U CN 209551114U CN 201822137003 U CN201822137003 U CN 201822137003U CN 209551114 U CN209551114 U CN 209551114U
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- molding machine
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 38
- 239000010959 steel Substances 0.000 title claims abstract description 38
- 238000004049 embossing Methods 0.000 title claims abstract description 23
- 238000000465 moulding Methods 0.000 title claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 84
- 230000001105 regulatory effect Effects 0.000 claims description 30
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 18
- 238000013519 translation Methods 0.000 claims description 15
- 238000012937 correction Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims 1
- 238000004080 punching Methods 0.000 claims 1
- 230000008859 change Effects 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The utility model relates to a kind of band embossing American assembly lightgage steel joist molding machine, including it is sequentially connected enter material unit, roll-forming unit, cutting unit and discharging unit, embossing units are installed before roll-forming unit.It is corrected after the utility model workpiece shaping, perfect workpiece shapes ensure that the precision of product.By the way of hydraulic thrust, blade quick change is maintained easily.It is formed with the location hole of sizes various shapes on metal type positioning mold, not only acts as workpiece fixed function, and be suitble to the product of different cross section.
Description
Technical field
The utility model belongs to automatic field, is related to lightgage steel joist, and especially a kind of American assembly of band embossing is light
Steel joist molding machine.
Background technique
Lightgage steel joist is a kind of novel construction material, has V-type, c-type, T-type, L-type, U-shaped keel by form of fracture.Gently
Steel joist mostly uses roll-forming, and roll-in includes more than ten procedures, and the position of shaped article can move after roll-in, if do not corrected
It will affect the precision of subsequent handling.Currently, product shape on the market is single, intensity is lower.
Utility model content
It is a kind of suitable for various shapes the purpose of the utility model is to overcome providing in place of the deficiencies in the prior art, it is more
The American assembly lightgage steel joist molding machine with embossing of kind size.
The utility model technical scheme applied to solve the technical problem is:
A kind of American assembly lightgage steel joist molding machine of band embossing, including it is sequentially connected enter material unit, roll-forming
Unit, cutting unit and discharging unit install embossing units before roll-forming unit.
Moreover, the embossing units are motor-driven upper and lower knurling rolls mechanism, plate is between upper and lower knurling rolls
It passes through.
Moreover, installing correcting unit between roll-forming unit and cutting unit.
Moreover, the correcting unit includes between pedestal, the translation mechanism of pedestal, two correction roller mechanisms, two correct rollers
Distance regulating mechanism, the angle of revolution regulating mechanism of two correct rollers, two correct rollers lateral position regulating mechanism, two correct rollers it is perpendicular
A vertical plate is vertically fixedly mounted in the middle part of the top surface of pedestal in the translation mechanism of the bottom surface mounting seat of pedestal to position adjusting mechanism,
The lateral position regulating mechanism of two correct rollers, the lateral position regulating mechanism of the correct roller are symmetrically installed on the two sides of vertical plate
Transverse-moving mechanism including postnotum and postnotum is respectively mounted the vertical position tune of correct roller before the postnotum of vertical plate two sides
Mechanism is saved, the vertical position regulating mechanism of the correct roller includes the vertical shift mechanism of pronotum and pronotum, in vertical plate two sides
Pronotum before be respectively mounted the angle of revolution regulating mechanism of correct roller, the angle of revolution regulating mechanism packet of the correct roller
The rotation regulating mechanism for including finger plate and finger plate is respectively mounted correction roller mechanism in the front of the finger plate of vertical plate two sides, described
Correction roller mechanism include upper and lower correct roller and correct roller distance regulating mechanism, the ring wall of upper correct roller be formed with multi-turn limit
Position slot.
Moreover, the cutting unit includes support plate, the transverse-moving mechanism of support plate, hydraulic die cutting machine structure, metal type positioning
Mold, it is solid on the supported underneath plate of the cutter of hydraulic die cutting machine structure in the transverse-moving mechanism of the bottom surface of support plate installation support plate
Metal type positioning mold is filled, the metal type positioning mold includes two pieces of metal type positioning plates, and two pieces of metal type positioning plates are arranged in parallel,
At a certain distance, the cutter is between two metal type positioning plates, and it is more to be symmetrically formed with sizes on two metal type positioning plates
The location hole of kind shape.
Moreover, the transverse-moving mechanism of the support plate includes translation motor, bevel gear transmission mechanism and sliding rail, in support plate
Bottom surface install two sliding rails, be fixedly mounted with translation motor in the side of support plate, two output shafts of motor are separately connected a bevel gear
Transmission mechanism, two gear drives pass through bracket respectively and connect support plate.
Moreover, the hydraulic die cutting machine structure includes two hydraulic cylinders, two guiding axis and cutter, two hydraulic cylinders are diagonally arranged solid
Dress on the supporting plate, is fixedly mounted with a cutting knife fixture in the top land of two hydraulic cylinders, cutter, cutter blade is fixedly mounted on cutting knife fixture
Downward, the both ends of cutting knife fixture are sleeved on two guiding axis, and two guiding axis are diagonally arranged.
Moreover, the inlet side installation length in cutting unit measures encoder.
The advantages and positive effects of the utility model are as follows:
1, the utility model, to plate two sides stamp, not only increases product before plate enters roll-forming unit
Intensity, and it is more beautiful.
2, it is corrected after the utility model workpiece shaping, perfect workpiece shapes ensure that the precision of product.
3, transverse direction may be implemented by screw body in the utility model correcting unit, and vertically, rotary position is adjusted, and is correcting
The ring wall of roller is formed with multi-turn limiting slot, and the position of metal type needed for being suitble to workpiece of different shapes, the translation mechanism of pedestal to realize is cut
It changes.
3, by the way of hydraulic thrust, blade quick change maintains easily the utility model.It is formed on metal type positioning mold more
The location hole of kind size various shapes not only acts as workpiece fixed function, and is suitble to the product of different cross section, passes through support plate
Translation mechanism metal type position can be realized be switched fast.
Detailed description of the invention
Fig. 1 is the main view of this molding machine；
Fig. 2 is the three-dimensional structure diagram of embossing units；
Fig. 3 is the three-dimensional structure diagram of correcting unit；
Fig. 4 is the three-dimensional structure diagram of cutting unit；
Fig. 5 is the three-dimensional structure diagram of this molding machine；
Fig. 6 is the structure chart that mach C-type steel product is formed using this；
Fig. 7 is the structure chart that mach U-shaped steel product is formed using this.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing and by specific embodiment, and following embodiment is only retouched
The property stated, it is not restrictive, protection scope of this utility model cannot be limited by this.
A kind of American assembly lightgage steel joist molding machine of band embossing, including feeding unit 1 and it is sequentially connected enter material list
Member, embossing units 2, roll-forming unit 3, correcting unit 4, driving unit 5, cutting unit 6 and discharging unit 7.Zinc-plated coil of strip
It is mounted on the bracket of feeding unit, enters roll-forming unit by entering material unit, become C by multiple tracks roll-forming process
Shape steel or U-shaped steel, then position is corrected by correcting unit, cutting unit is fed to subsequent processing after being cut into the desired length.
The embossing units be knurling rolls mechanism, steel plate by two sides position-limit mechanism defined position enable steel plate just
Really enter equipment, it is by knurling rolls mechanism that steel plate is two-sided patterned, increase the intensity of steel plate.
The roll-forming unit completes the bending deformation of product by 17 molding dies.(including various sizes of C
Fashioned iron, U-shaped steel)
The correcting unit includes the spacing of pedestal 4-13, the translation mechanism of pedestal, two correction roller mechanisms, two correct rollers
Regulating mechanism, the angle of revolution regulating mechanism of two correct rollers, two correct rollers lateral position regulating mechanism, two correct rollers it is vertical
Position adjusting mechanism.In the translation mechanism of the bottom surface mounting seat of pedestal, a vertical plate 4- is vertically fixedly mounted in the middle part of the top surface of pedestal
9, it is symmetrically installed the lateral position regulating mechanism of two correct rollers on the two sides of vertical plate, the lateral position of the correct roller adjusts machine
Structure includes postnotum 4-10, traversing screw body 4-12, traversing screw body is connected in the left or right side of postnotum, in postnotum
Upper and lower side install upper and lower rails mechanism.The vertical position that correct roller is respectively mounted before the postnotum of vertical plate two sides is adjusted
Mechanism, the vertical position regulating mechanism of the correct roller include pronotum 4-11, vertical shift screw body 4-4, after pronotum
Postnotum is close in face, installs vertical shift screw body in the up or down side of pronotum, and in the left and right sides of pronotum, installation is left and right leads
Rail mechanism.The angle of revolution regulating mechanism of correct roller is respectively mounted before the pronotum of vertical plate two sides, the correct roller
Angle of revolution regulating mechanism includes circular turned plate 4-6, guide rod, screw rod rotating mechanism 4-8, and the back side of circular turned plate is close to
The front of pronotum is formed with a pilot hole 4-5 on circular turned plate, is fixedly mounted with a guide rod in the front of pronotum, guiding
Bar is inserted into pilot hole, is fixedly mounted with a connection frame 4-7, the screw rod company of the connection frame and screw rod rotating mechanism in the outer rim of finger plate
It connects, screw rod rotating mechanism tilts the front for being packed in pronotum.Screw rod rotating mechanism drives finger plate around center by connection frame
Axis makes rotating motion.Correction roller mechanism, the correction roller mechanism packet are respectively mounted in the front of the circular turned plate of vertical plate two sides
Bracket 4-2 is included, upper and lower correct roller is fixedly mounted with two stands in the front of circular turned plate, and upper and lower two correction is installed between two stands
Roller is formed with multi-turn limiting slot in the ring wall of upper correct roller 4-3, the distance regulating mechanism 4-1 of correct roller is installed on two stands,
Adjust the spacing of upper and lower two correct roller.
The translation mechanism of the pedestal includes motor 4-15, bevel gear transmission mechanism 4-17 and sliding rail 4-14, in pedestal
Bottom surface install two sliding rails, be fixedly mounted with motor in the side of pedestal, two output shafts of motor are separately connected a bevel gear driver
Structure, two gear drives pass through bracket 4-16 connection pedestal respectively, and motor driven pedestal moves on the slide rail, and complete product institute
The position of metal type is needed to switch.
Work piece correcting is carried out after formed product, improves workpiece shapes, and moulding section can carry out upper and lower, left and right, convolution respectively
A direction is adjusted, and guarantees the quality of product.
The driving unit is to transmit to increase power for product, increases the driving force to product including two groups of driving wheels,
Product is set to flow out faster.
The cutting unit includes support plate 6-8, the transverse-moving mechanism of support plate, hydraulic die cutting machine structure, metal type positioning mould
Have 6-4, in the transverse-moving mechanism of the bottom surface of support plate installation support plate, is fixedly mounted with four columns 6-7, In in the top surface quadrangle of support plate
It is fixedly mounted with a cover board 6-1 at the top of four columns, hydraulic die cutting machine structure, the hydraulic die cutting machine structure packet are fixedly mounted with below cover board
Two hydraulic cylinder 6-2, two guiding axis 6-6 and cutter are included, two hydraulic cylinders, which are diagonally arranged, to be fixedly mounted on the supporting plate, in the work of two hydraulic cylinders
Plug top is fixedly mounted with a cutting knife fixture, cutter 6-3 is fixedly mounted on cutting knife fixture, downward, the both ends of cutting knife fixture are set with cutter blade
On two guiding axis, two guiding axis are diagonally arranged, and metal type positioning mold, the metal type are fixedly mounted on the supported underneath plate of cutter
Positioning mold includes two pieces of metal type positioning plates, and two pieces of metal type positioning plates are arranged in parallel, and spaced apart, the cutter is located at
Between two metal type positioning plates, the location hole 6-5 of sizes various shapes is symmetrically formed on two metal type positioning plates, when light steel dragon
When bone is passed through from the location hole of two metal type positioning plates, cutter falls, and cuts off lightgage steel joist.
The transverse-moving mechanism of the support plate includes translation motor 6-10, bevel gear transmission mechanism 6-11 and sliding rail 6-9, In
Two sliding rails are installed in the bottom surface of support plate, are fixedly mounted with translation motor in the side of support plate, two output shafts of motor are separately connected one
Bevel gear transmission mechanism, two gear drives pass through bracket 6-12 connection support plate respectively, and motor driven support plate is in sliding rail
Upper movement, the position switching of metal type needed for completing product.
Make after detecting requirement product length in the inlet side installation length measurement encoder 6-13 of cutting unit
Mode is thrust with hydraulic, carries out product cutting.
The discharging unit is to be driven out equipment range after making the product cut off.
This molding machine can roll C-type steel, U-shaped steel.Material is mild steel, such as Q235, Q345.Can rolled plate with a thickness of
Between 1~2.5mm.Mill product specification between 90~240mm, raw material width error in ± 0.1mm, thickness error ±
0.02mm。
The specification of U-shaped steel are as follows: 90 × 40mm, 140 × 40mm, 240 × 50mm, edge of a knife error ± 0.5, forming angle after cutting
90 ± 1 ° of error of degree.
The specification of C-type steel are as follows: 90 × 40 × 12mm, 140 × 40 × 12mm, 240 × 50 × 15mm, edge of a knife error after cutting
± 0.5,90 ± 1 ° of profile angle error.
Above-described is only preferred embodiments of the present invention, it is noted that for the ordinary skill of this field
For personnel, under the premise of not departing from utility model design, various modifications and improvements can be made, these belong to this reality
With novel protection scope.
Claims (9)
1. a kind of American assembly lightgage steel joist molding machine of band embossing, including it is sequentially connected enter material unit, roll-forming list
Member, cutting unit and discharging unit, it is characterised in that: embossing units are installed before roll-forming unit, in roll-forming list
Correcting unit is installed between member and cutting unit.
2. the American assembly lightgage steel joist molding machine of band embossing according to claim 1, it is characterised in that: the pressure
Flower unit is motor-driven upper and lower knurling rolls mechanism, and plate is passed through between upper and lower knurling rolls.
3. the American assembly lightgage steel joist molding machine of band embossing according to claim 1, it is characterised in that: described rectifys
Positive unit includes pedestal, the translation mechanism of pedestal, two correction roller mechanisms, the distance regulating mechanism of two correct rollers, two correct rollers
The lateral position regulating mechanism of angle of revolution regulating mechanism, two correct rollers, the vertical position regulating mechanism of two correct rollers, in pedestal
Bottom surface mounting seat translation mechanism, a vertical plate is vertically fixedly mounted in the middle part of the top surface of pedestal, is symmetrically installed on the two sides of vertical plate
The lateral position regulating mechanism of two correct rollers, the lateral position regulating mechanism of the correct roller include postnotum and postnotum
Transverse-moving mechanism is respectively mounted the vertical position regulating mechanism of correct roller, the correct roller before the postnotum of vertical plate two sides
Vertical position regulating mechanism include pronotum and pronotum vertical shift mechanism, be respectively mounted before the pronotum of vertical plate two sides
The angle of revolution regulating mechanism of correct roller, the angle of revolution regulating mechanism of the correct roller include turn of finger plate and finger plate
Dynamic regulating mechanism is respectively mounted correction roller mechanism in the front of the finger plate of vertical plate two sides, and the correction roller mechanism includes upper and lower
The distance regulating mechanism of correct roller and correct roller is formed with multi-turn limiting slot in the ring wall of upper correct roller.
4. the American assembly lightgage steel joist molding machine of band embossing according to claim 1, it is characterised in that: described cuts
Disconnected unit includes support plate, and transverse-moving mechanism, hydraulic die cutting machine structure, the metal type positioning mold of support plate are pacified in the bottom surface of support plate
The transverse-moving mechanism for filling support plate, is fixedly mounted with metal type positioning mold on the supported underneath plate of the cutter of hydraulic die cutting machine structure, described
Metal type positioning mold includes two pieces of metal type positioning plates, and two pieces of metal type positioning plates are arranged in parallel, cutter spaced apart, described
Between two metal type positioning plates, the location hole of sizes various shapes is symmetrically formed on two metal type positioning plates.
5. the American assembly lightgage steel joist molding machine of band embossing according to claim 4, it is characterised in that: the branch
The transverse-moving mechanism of fagging includes translation motor, bevel gear transmission mechanism and sliding rail, installs two sliding rails in the bottom surface of support plate, is propping up
The side of fagging is fixedly mounted with translation motor, and two output shafts of motor are separately connected a bevel gear transmission mechanism, two gear drive machines
Structure passes through bracket respectively and connects support plate.
6. the American assembly lightgage steel joist molding machine of band embossing according to claim 4, it is characterised in that: the liquid
Pressing punching mechanism includes two hydraulic cylinders, two guiding axis and cutter, and two hydraulic cylinders, which are diagonally arranged, to be fixedly mounted on the supporting plate, hydraulic two
The top land of cylinder is fixedly mounted with a cutting knife fixture, is fixedly mounted with cutter on cutting knife fixture, cutter blade downward, two end caps of cutting knife fixture
On two guiding axis, two guiding axis are diagonally arranged.
7. the American assembly lightgage steel joist molding machine of band embossing according to claim 1, it is characterised in that: single in cutting
The inlet side installation length of member measures encoder.
8. the American assembly lightgage steel joist molding machine with embossing described in a kind of any claim according to claim 1~7
Processing obtained C-type steel, it is characterised in that: a length of 90~240mm of the C-type steel, width are 40~50mm, short side is 12~
15mm, with a thickness of 1~1.6mm.
9. the American assembly lightgage steel joist molding machine with embossing described in a kind of any claim according to claim 1~7
Processing obtained U-shaped steel, it is characterised in that: a length of 90~240mm of the U-shaped steel, width are 40~50mm, with a thickness of 1~
1.6mm。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822137003.6U CN209551114U (en) | 2018-12-19 | 2018-12-19 | American assembly lightgage steel joist molding machine with embossing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822137003.6U CN209551114U (en) | 2018-12-19 | 2018-12-19 | American assembly lightgage steel joist molding machine with embossing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209551114U true CN209551114U (en) | 2019-10-29 |
Family
ID=68302793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822137003.6U Expired - Fee Related CN209551114U (en) | 2018-12-19 | 2018-12-19 | American assembly lightgage steel joist molding machine with embossing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209551114U (en) |
-
2018
- 2018-12-19 CN CN201822137003.6U patent/CN209551114U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191029 |