CN209546898U - A kind of charging pre-fill system of error protection - Google Patents
A kind of charging pre-fill system of error protection Download PDFInfo
- Publication number
- CN209546898U CN209546898U CN201822105859.5U CN201822105859U CN209546898U CN 209546898 U CN209546898 U CN 209546898U CN 201822105859 U CN201822105859 U CN 201822105859U CN 209546898 U CN209546898 U CN 209546898U
- Authority
- CN
- China
- Prior art keywords
- valve
- charging
- connect
- output end
- input terminal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Pipeline Systems (AREA)
Abstract
A kind of charging pre-fill system of error protection provided by the utility model, including batch can, outlet valve, compressed air purging valve, filtering tank, charge pump, metering device, charging valve, material returning valve, charging cylinder；Batch can, compressed air purging valve are connect with outlet valve；Outlet valve is connect with filtering tank；Filter tank is connect with charge pump；Charge pump is connect with metering device；Metering device is connect with charging valve；Material returning valve, charging cylinder are connect with charging valve；Material returning valve is connect with batch can；Metering device includes microprocessor, flowmeter, key module, display module and alarm；The flowmeter, key module, display module, alarm are electrically connected with the microprocessor.A kind of charging pre-fill system of error protection provided by the utility model; accurately guarantee that actual flow and pre-fill are supplemented with money unanimously; avoid and be switched on production because pre-fill supplements deficiency with money, make system because flow is too low cause charging precision deviation alarm due to shut down the problem of, ensured the quality of product.
Description
Technical field
The utility model relates to tobacco charging system applied technical fields, more particularly to a kind of charging of error protection
Pre-fill system.
Background technique
Tobacco business Primary processing shop charging system is before manufacture, it is necessary to the pre-filled of system Feed lines is carried out, fragrance
Full entire Feed lines are filled, the filled feed liquid in moment feeding tube to guarantee material entrance can be ejected into tobacco leaf in time
On.Currently, the flow of flowmeter is by being manually monitored when tobacco business is pre-filled, there is no to pre- when being switched on production for system
Filling flow makees technologic requirement, is enough booting working conditions that meets entirely by operator to hold, often there is pre-filled stream
Amount the case where not reaching requirement, in the case booting production can make system because flow it is too low caused by charging precision deviation report
It warns and shuts down, certain hidden danger is brought to product quality.
Utility model content
The utility model is to solve the flow of the above existing flowmeter when tobacco business is pre-filled by being manually monitored,
Often have the case where pre-filled flow does not reach requirement, system exist because flow is too low cause charging precision deviation alarm due to
It shuts down, the technological deficiency of certain hidden danger is brought to product quality, a kind of charging pre-fill system of error protection is provided.
To realize the above purpose of utility model, the technical solution adopted is that:
A kind of charging pre-fill system of error protection, including batch can, outlet valve, compressed air purging valve, filtering tank, charging
Pump, metering device, charging valve, material returning valve, charging cylinder；Wherein:
The batch can output end, compressed air purging valve output end are connect with the outlet valve input terminal；
The outlet valve output end is connect with the filtering tank input terminal；
The filter tank output end is connect with the charge pump input terminal；
The charging pump output terminal is connect with the metering device input terminal；
The metering device output end is connect with the charging valve input terminal；
The material returning valve input terminal, charging cylinder are connect with the charging valve output end；
The material returning valve output end is connect with the batch can input terminal；
The metering device includes microprocessor, flowmeter, key module, display module and alarm；The flowmeter,
Key module, display module, alarm are electrically connected with the microprocessor.
In above scheme, before system boot, operator first by the numerical value zero setting of metering device and sets pre-fill and supplements with money；So
Compressed air purging valve, outlet valve, charge pump, metering device, charging valve and material returning valve are opened afterwards, and system enters pre-filled rank
Section.Material in batch can provides power by compressed air purging valve, is sent to filtering tank from outlet valve, filters out after impurity by feeding
Pump is transported to charging valve through metering device, and material most returns in batch can through material returning valve afterwards；Metering device will acquire stream in real time at this time
The quality of materials of warp, when reaching pre-fill and supplementing with money, i.e., openable outlet valve feeds cylinder end, and material is sent in charging cylinder.
In above scheme, operator carries out the setting that pre-fill is supplemented with money by key module, checks stream by display module
The real time data of magnitude；It when flow value reaches preset value, is reminded by alarm, the openable outlet valve charging cylinder of operator
End.
Wherein, the system also includes heating steam valve and the first purge valves, and the heating steam valve output end, first are clearly
Water valve output end is connect with the batch can input terminal.
In above scheme, for the temperature requirement for adapting to raw material, the heating steam valve is used to heat the material in batch can；
First purge valve is for cleaning batch can.
Wherein, the system also includes blowdown valve, the blowdown valve input terminal is connect with the batch can output end.
Wherein, the system also includes the second purge valve, second purge valve is connect with the outlet valve input terminal.
In above scheme, second purge valve and the compressed air purging valve cooperate, the cleaning for system.
Wherein, the system also includes bypasses to blow valve and bypass valve clearly；Valve output end and the charging are blown clearly in the bypass
Pump input terminal, the connection of bypass valve input terminal；The bypass valve output end is connect with the metering device input terminal.
In above scheme, bypass valve is opened after closing charge pump, material remaining in pipeline can be cleared out, the side
Road blow clearly valve for further cleaning pipeline, especially charge pump, metering device cleaning.
Wherein, the outlet valve, charging valve are triple valve.
Wherein, the metering device further includes power supply module, and the power supply module is the microprocessor, flowmeter, presses
Key module, display module and alarm power supply.
Wherein, the microprocessor is 51 single-chip microcontrollers；The key module main body is matrix keyboard；The display module master
Body is LED display；The alarm is buzzer.
Wherein, the flow is calculated as mass flowmenter.
Compared with prior art, the utility model has the beneficial effects that
A kind of charging pre-fill system of error protection provided by the utility model, passes through the setting of metering device, Ke Yijing
Really guarantee actual flow and pre-fill is supplemented with money unanimously, effectively prevents being switched on production because pre-fill supplements deficiency with money, make system because flowing
Too low the problem of causing charging precision deviation alarm and shutting down is measured, has ensured the quality of product.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of this system；
Fig. 2 is the module connection diagram of metering device；
Wherein: 1, batch can；2, outlet valve；3, compressed air purging valve；4, filtering tank；5, charge pump；6, metering device；
61, microprocessor；62, flowmeter；63, key module；64, display module；65, alarm；66, power supply module；7, charging valve；
8, material returning valve；9, feed cylinder；10, steam valve is heated；11, the first purge valve；12, blowdown valve；13, the second purge valve；14, other
Valve is blown clearly in road；15, bypass valve.
Specific embodiment
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent；
The utility model is further elaborated below in conjunction with drawings and examples.
Embodiment 1
As shown in Figure 1 and Figure 2, the charging pre-fill system of a kind of error protection, including batch can 1, outlet valve 2, compressed air are blown
Sweep valve 3, filtering tank 4, charge pump 5, metering device 6, charging valve 7, material returning valve 8, charging cylinder 9；Wherein:
1 output end of batch can, 3 output end of compressed air purging valve are connect with 2 input terminal of outlet valve；
2 output end of outlet valve is connect with 4 input terminal of filtering tank；
4 output end of filter tank is connect with 5 input terminal of charge pump；
5 output end of charge pump is connect with 6 input terminal of metering device；
6 output end of metering device is connect with 7 input terminal of charging valve；
8 input terminal of material returning valve, charging cylinder 9 are connect with 7 output end of charging valve；
8 output end of material returning valve is connect with 1 input terminal of batch can；
The metering device 6 includes microprocessor 61, flowmeter 62, key module 63, display module 64 and alarm 65；
The flowmeter 62, key module 63, display module 64, alarm 65 are electrically connected with the microprocessor 61.
In the specific implementation process, before system boot, operator first by the numerical value zero setting of metering device 6 and sets pre-fill
It supplements with money；Then compressed air purging valve 3, outlet valve 2, charge pump 5, metering device 6, charging valve 7 and material returning valve 8, system are opened
Into pre-filling stage.Material in batch can 1 provides power by compressed air purging valve 3, is sent to filtering tank 4 from outlet valve 2,
It filters out and is transported to charging valve 7 through metering device 6 by charge pump 5 after impurity, material most returns in batch can 1 through material returning valve 8 afterwards；At this time
Metering device 6 will acquire in real time the quality of materials flowed through, and when reaching pre-fill and supplementing with money, i.e., openable outlet valve 2 feeds cylinder 9
Material is sent in charging cylinder 9 by end.
In the specific implementation process, operator carries out the setting that pre-fill is supplemented with money by key module 63, by showing mould
Block 64 checks the real time data of flow value；It when flow value reaches preset value, is reminded by alarm 65, operator is openable out
Expect the charging of valve 29 end of cylinder.
More specifically, the system also includes heating steam valve 10 and the first purge valve 11, the heating steam valve 10 are defeated
Outlet, 11 output end of the first purge valve are connect with 1 input terminal of batch can.
It in the specific implementation process, is the temperature requirement for adapting to raw material, the heating steam valve 10 is for heating batch can 1
In material；First purge valve 11 is for cleaning batch can 1.
More specifically, the system also includes blowdown valve 12,12 input terminal of blowdown valve and 1 output ends of batch can to connect
It connects.
More specifically, the system also includes the second purge valve 13, second purge valve 13 is inputted with the outlet valve 2
End connection.
In the specific implementation process, second purge valve 13 cooperates with the compressed air purging valve 3, for being
The cleaning of system.
More specifically, the system also includes bypasses to blow valve 14 and bypass valve 15 clearly；14 output end of valve is blown clearly in the bypass
It is connect with 5 input terminal of charge pump, 15 input terminal of bypass valve；15 output end of bypass valve and the metering device 6 input
End connection.
In the specific implementation process, bypass valve 15 is opened after closing charge pump 5, it can be clear by material remaining in pipeline
Out, it is described bypass clearly blow valve 14 for further cleaning pipeline, the especially cleaning of charge pump 5, metering device 6.
More specifically, the outlet valve 2, charging valve 7 are triple valve.
More specifically, the metering device 6 further includes power supply module 66, and the power supply module 66 is the microprocessor
61, flowmeter 62, key module 63, display module 64 and alarm 65 are powered.
More specifically, the microprocessor 61 is 51 single-chip microcontrollers；63 main body of key module is matrix keyboard；It is described aobvious
Show that 64 main body of module is LED display；The alarm 65 is buzzer.
More specifically, the flowmeter 62 is mass flowmenter.
Embodiment 2
In the specific implementation process, when pre-filled beginning, metering device 6 detects the instantaneous flow P of material, instantaneous flow
Refer to the feed liquid weight for passing through pipeline in the unit time.During pre-filled, the instantaneous flow P of material is sent to micro- by flowmeter
Processor 61.
If P is greater than preset value, display module 64 will show " can discharge ", and 65 disconnected ring between alarm；
If P is less than or equal to preset value, display module 64 is by continuously display warning message " pre-filled underfed ", operator
Member can accurately guarantee that actual flow and pre-fill are supplemented with money unanimously according to metering device 6, effectively prevent supplementing deficiency with money because of pre-fill
And the production that is switched on, make system because flow is too low cause charging precision deviation alarm due to shut down the problem of, ensured the quality of product.
Obviously, the above embodiments of the present invention is merely examples for clearly illustrating the present invention, and
It is not limitations of the embodiments of the present invention.For those of ordinary skill in the art, in above description
On the basis of can also make other variations or changes in different ways.There is no need and unable to give all embodiments
Exhaustion.Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention etc., should be included in
Within the protection scope of the utility model claims.
Claims (9)
1. a kind of charging pre-fill system of error protection, it is characterised in that: blown including batch can (1), outlet valve (2), compressed air
Sweep valve (3), filtering tank (4), charge pump (5), metering device (6), charging valve (7), material returning valve (8), charging cylinder (9)；Wherein:
Batch can (1) output end, compressed air purging valve (3) output end are connect with the outlet valve (2) input terminal；
Outlet valve (2) output end is connect with the filtering tank (4) input terminal；
Filter tank (4) output end is connect with the charge pump (5) input terminal；
Charge pump (5) output end is connect with the metering device (6) input terminal；
Metering device (6) output end is connect with the charging valve (7) input terminal；
Material returning valve (8) input terminal, charging cylinder (9) are connect with the charging valve (7) output end；
Material returning valve (8) output end is connect with the batch can (1) input terminal；
The metering device (6) includes microprocessor (61), flowmeter (62), key module (63), display module (64) and report
Alert device (65)；The flowmeter (62), key module (63), display module (64), alarm (65) with the microprocessor
(61) it is electrically connected.
2. a kind of charging pre-fill system of error protection according to claim 1, it is characterised in that: further include heating steam
Valve (10) and the first purge valve (11), heating steam valve (10) output end, the first purge valve (11) output end and the material
The connection of tank (1) input terminal.
3. a kind of charging pre-fill system of error protection according to claim 1, it is characterised in that: further include blowdown valve
(12), blowdown valve (12) input terminal is connect with the batch can (1) output end.
4. a kind of charging pre-fill system of error protection according to claim 1, it is characterised in that: further include the second clear water
Valve (13), second purge valve (13) connect with the outlet valve (2) input terminal.
5. a kind of charging pre-fill system of error protection according to claim 1, it is characterised in that: further include that bypass is blown clearly
Valve (14) and bypass valve (15)；The bypass blows valve (14) output end clearly and the charge pump (5) input terminal, bypass valve (15) are defeated
Enter end connection；Bypass valve (15) output end is connect with the metering device (6) input terminal.
6. a kind of charging pre-fill system of error protection according to claim 1, it is characterised in that: the outlet valve (2),
Charging valve (7) is triple valve.
7. a kind of charging pre-fill system of error protection according to claim 1, it is characterised in that: the metering device
It (6) further include power supply module (66), the power supply module (66) is the microprocessor (61), flowmeter (62), key module
(63), display module (64) and alarm (65) power supply.
8. a kind of charging pre-fill system of error protection according to claim 1, it is characterised in that: the microprocessor
It (61) is 51 single-chip microcontrollers；Key module (63) main body is matrix keyboard；Display module (64) main body is that LED is shown
Screen；The alarm (65) is buzzer.
9. a kind of charging pre-fill system of error protection according to claim 1, it is characterised in that: the flowmeter (62)
For mass flowmenter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822105859.5U CN209546898U (en) | 2018-12-14 | 2018-12-14 | A kind of charging pre-fill system of error protection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822105859.5U CN209546898U (en) | 2018-12-14 | 2018-12-14 | A kind of charging pre-fill system of error protection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209546898U true CN209546898U (en) | 2019-10-29 |
Family
ID=68302152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822105859.5U Active CN209546898U (en) | 2018-12-14 | 2018-12-14 | A kind of charging pre-fill system of error protection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209546898U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112971192A (en) * | 2021-03-09 | 2021-06-18 | 江苏中烟工业有限责任公司 | PID control charging system and using method |
| CN114031027A (en) * | 2021-11-22 | 2022-02-11 | 山东中烟工业有限责任公司 | Error-preventing method and system for batch transportation of tobacco shred production spice pipelines |
| CN115413805A (en) * | 2022-08-19 | 2022-12-02 | 河北白沙烟草有限责任公司 | Error-proof charging control method |
-
2018
- 2018-12-14 CN CN201822105859.5U patent/CN209546898U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112971192A (en) * | 2021-03-09 | 2021-06-18 | 江苏中烟工业有限责任公司 | PID control charging system and using method |
| CN114031027A (en) * | 2021-11-22 | 2022-02-11 | 山东中烟工业有限责任公司 | Error-preventing method and system for batch transportation of tobacco shred production spice pipelines |
| CN114031027B (en) * | 2021-11-22 | 2024-05-31 | 山东中烟工业有限责任公司 | Error-proofing method and system for batch conveying of spice pipelines in tobacco shred production |
| CN115413805A (en) * | 2022-08-19 | 2022-12-02 | 河北白沙烟草有限责任公司 | Error-proof charging control method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209546898U (en) | A kind of charging pre-fill system of error protection | |
| CN208512803U (en) | A kind of flotation intelligent dosing station | |
| CN210184502U (en) | Tobacco charging system flowmeter point inspection device | |
| CN202778451U (en) | Apparatus for chloroacetic acid making | |
| CN207877348U (en) | Efficient aluminium salt medicine system | |
| CN109095421A (en) | A kind of fluid-tight Allocating Circle system and method for bottle placer | |
| CN209460628U (en) | A kind of dense machine monitoring, control, prior-warning device | |
| CN209306922U (en) | A kind of fluid-tight Allocating Circle system of bottle placer | |
| CN207383517U (en) | A kind of automatic feeding device | |
| CN106563784B (en) | A kind of high pressing mold cold | |
| CN211418294U (en) | Automatic conveying equipment for solid powder medicament | |
| CN204052067U (en) | Prevent conveying system of curing agent coating pipe blockage | |
| CN209034140U (en) | Sugaring device for syrup feed proportioning system | |
| CN206545580U (en) | A kind of pump efficiency detection means | |
| CN207493548U (en) | Reduce the device of liquid mixing system loss | |
| CN206896531U (en) | A kind of disinfection system of liquid dispensing device | |
| CN106726576B (en) | Suspension preparation and conveying system | |
| CN218317469U (en) | Pressure filling system of pressure-fired | |
| CN204776900U (en) | Acetic acid storage tank | |
| CN204585811U (en) | High-pressure high-flow backwater monitoring equipment for cooling die | |
| CN218329328U (en) | Auxiliary agent injection device | |
| CN209123366U (en) | Paste the dry production system of resin | |
| CN214319780U (en) | Dispensing system of poly aluminum chloride | |
| CN206622079U (en) | A kind of head tank | |
| CN207592027U (en) | A kind of grinding system for being used to improve calcium carbonate fineness |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |