CN209532647U - A kind of semi-automatic torque machine structure for spool assembling - Google Patents
A kind of semi-automatic torque machine structure for spool assembling Download PDFInfo
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Abstract
本实用新型提供一种用于阀芯组装的半自动扭力机结构,包括机身、圆轨和套筒扳手;所述机身的顶部通过螺栓紧固连接有一组所述工装;所述气动风披固定滑板前端面紧固连接有一组所述气动风披;所述气动风披的底部安装有一组所述套筒扳手;所述气缸固定板的顶部固定连接有一组所述气缸;所述气缸推杆端与所述机身的顶部固定连接;所述机身右侧上部放置有一组所述控制装置。通过设置气缸带动气动风披上下滑动,并通过气动风披对螺母进行拧紧,改变了以往的手动安装的安装方式,减少在人工手动操作时产生的碰伤等问题,提高了装配效率,减少劳动力,减少装配工时,减少组装成本,提高经济效益。
The utility model provides a semi-automatic torque machine structure for valve core assembly, which includes a fuselage, a circular rail and a socket wrench; the top of the fuselage is fastened with a group of tooling through bolts; the pneumatic hood A set of said pneumatic cloaks is fastened to the front end of the fixed slide; a set of socket wrenches is mounted on the bottom of said pneumatic cloaks; a set of said cylinders is fixedly connected to the top of said cylinder fixing plate; said cylinder pushes The rod end is fixedly connected to the top of the fuselage; a set of control devices is placed on the upper right side of the fuselage. By setting the cylinder to drive the pneumatic hood to slide up and down, and tighten the nut through the pneumatic hood, the previous manual installation method is changed, and the problems such as bruises caused by manual operation are reduced, the assembly efficiency is improved, and the labor force is reduced. , Reduce assembly man-hours, reduce assembly costs, and improve economic efficiency.
Description
技术领域technical field
本实用新型属于装配机械技术领域,更具体地说,特别涉及一种用于阀芯组装的半自动扭力机结构。The utility model belongs to the technical field of assembly machinery, and more specifically relates to a semi-automatic torque machine structure used for valve core assembly.
背景技术Background technique
在阀芯的装配中阀芯螺母的预紧装配是阀芯装配的重要环节,现有的阀芯装配一般是将阀芯放入主体内,再放入阀芯固定螺母,可以调节扭力的扭力扳手套在固定螺母上,在手动将阀芯固定螺母拧紧。In the assembly of the spool, the pre-tightening assembly of the spool nut is an important part of the spool assembly. The existing spool assembly generally puts the spool into the main body, and then puts the spool fixing nut to adjust the torque. The wrench is set on the fixing nut, and the spool fixing nut is manually tightened.
基于上述,本发明人发现,现有的组装方式靠人工手动操作,生产效率很低,在人工操作过程中很容易碰伤,在拧紧过程中经常会出现由于螺母拧动不垂直产生乱丝的问题而造成废品,同时如果操作不到位时阀芯固定螺母拧紧扭力值不稳定,时高时低,导致螺母时松时紧,造成良品率不高,浪费工时,经济效益较差。Based on the above, the inventors found that the existing assembly method relies on manual operation, the production efficiency is very low, and it is easy to be damaged during manual operation. During the tightening process, messy threads often occur due to the non-vertical rotation of the nut. At the same time, if the operation is not in place, the tightening torque of the valve core fixing nut is unstable, sometimes high and sometimes low, causing the nut to be loose and tight, resulting in a low yield rate, wasting man-hours, and poor economic benefits.
于是,有鉴于此,针对现有的结构及缺失予以研究改良,提供一种用于阀芯组装的半自动扭力机结构,以期达到更具有更加实用价值性的目的。Therefore, in view of this, researches and improvements are made on the existing structure and defects, and a semi-automatic torque machine structure for spool assembly is provided, in order to achieve the purpose of having more practical value.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供一种用于阀芯组装的半自动扭力机结构,以解决现有的组装方式靠人工手动操作,生产效率很低,在人工操作过程中很容易碰伤,在拧紧过程中经常会出现由于螺母拧动不垂直产生乱丝的问题而造成废品,同时如果操作不到位时阀芯固定螺母拧紧扭力值不稳定,时高时低,导致螺母时松时紧,造成良品率不高,浪费工时,经济效益较差问题。In order to solve the above technical problems, the utility model provides a semi-automatic torque machine structure for valve core assembly, to solve the problem that the existing assembly method relies on manual operation, the production efficiency is very low, and it is easy to be damaged during manual operation. During the tightening process, it often occurs that the nut is not rotated vertically to produce messy threads, resulting in waste products. At the same time, if the operation is not in place, the tightening torque value of the valve core fixing nut is unstable, sometimes high and sometimes low, resulting in the nut being loose and tight sometimes. Resulting in low yield rate, wasted man-hours, and poor economic benefits.
本实用新型用于阀芯组装的半自动扭力机结构的目的与功效,由以下具体技术手段所达成:The utility model is used for the purpose and effect of the semi-automatic torque machine structure of the spool assembly, achieved by the following specific technical means:
一种用于阀芯组装的半自动扭力机结构,包括机身、圆轨、工装、控制装置、气动风披固定滑板、滑块、气动风披固定夹具、气动风披、气缸固定板、轴孔、锁紧槽、气缸和套筒扳手;所述机身的顶部通过螺栓紧固连接有一组所述工装;所述机身上滑动连接有一组所述气动风披固定滑板和一组所述气缸固定板;所述气动风披固定滑板和所述气缸固定板之间为固定连接;所述气动风披固定滑板前端面紧固连接有一组所述气动风披;所述气动风披的底部安装有一组所述套筒扳手;所述气缸固定板的顶部固定连接有一组所述气缸;所述气缸推杆端与所述机身的顶部固定连接;所述机身右侧上部放置有一组所述控制装置。A semi-automatic torsion machine structure for spool assembly, including a body, a circular rail, tooling, a control device, a pneumatic cloak fixing slide, a slider, a pneumatic hood fixing fixture, a pneumatic hood, a cylinder fixing plate, and a shaft hole , locking groove, cylinder and socket wrench; the top of the fuselage is fastened with a set of tooling by bolts; the fuselage is slidably connected with a set of pneumatic cloak fixing slides and a set of cylinders Fixed plate; the pneumatic cloak fixed slide plate and the cylinder fixed plate are fixedly connected; the front end of the pneumatic cloak fixed slide plate is fastened with a group of pneumatic cloaks; the bottom of the pneumatic cloak is installed There is a group of socket wrenches; the top of the cylinder fixing plate is fixedly connected with a group of the cylinders; the push rod end of the cylinder is fixedly connected with the top of the fuselage; said control device.
进一步的,所述机身的后端面设置有两组所述圆轨,所述气动风披固定滑板的后端面通过螺纹固定连接有两组所述滑块,所述滑块与所述圆轨滑动连接。Further, the rear end surface of the fuselage is provided with two sets of circular rails, and the rear end surface of the pneumatic cloak fixed slide plate is fixedly connected with two sets of sliders through threads, and the sliders and the circular rails Swipe to connect.
进一步的,所述气动风披固定滑板的前端面设置有一组所述气动风披固定夹具,所述气动风披固定夹具的内部设置有半圆形槽。Further, a set of pneumatic cloak fixing fixtures is provided on the front end of the pneumatic cloak fixing slide, and a semicircular groove is arranged inside the pneumatic cloak fixing fixtures.
进一步的,所述气缸固定板的左右两侧均设置有一组所述轴孔,所述气缸固定板通过所述轴孔与所述圆轨滑动配合。Further, a set of shaft holes are provided on the left and right sides of the cylinder fixing plate, and the cylinder fixing plate slides and fits with the circular rail through the shaft holes.
进一步的,每组所述轴孔上均开设有一组所述锁紧槽,并通过螺栓将所述锁紧槽拉紧,通过螺栓调节所述气缸固定板与所述圆轨的配合松紧。Further, each set of shaft holes is provided with a set of locking grooves, and the locking grooves are tightened by bolts, and the tightness of cooperation between the cylinder fixing plate and the circular rail is adjusted by bolts.
进一步的,所述气动风披为通过气压驱动带动套筒扳手转动,同时可以根据不同的产品设置不同的扭力值。Further, the pneumatic cloak is driven by air pressure to drive the socket wrench to rotate, and at the same time, different torque values can be set according to different products.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
通过设置气缸带动气动风披上下滑动,并通过气动风披对螺母进行拧紧,改变了以往的手动安装的安装方式,减少在人工手动操作时产生的碰伤等问题,提高了装配效率,减少劳动力,减少装配工时,减少组装成本,提高经济效益;通过设置竖直的圆轨进行导向,防止在装配时出现螺母拧动不垂直产生乱丝的问题而造成废品,提高良品率;通过将气动风披设置为可以调整扭力值的气动风披,在装配时可以稳定的控制螺母锁紧扭力值,扭力值控制稳定,避免了操作不当造成扭力过大或者过小的问题,提高了良品率,降低废品率,提高经济效益。By setting the cylinder to drive the pneumatic hood to slide up and down, and tighten the nut through the pneumatic hood, the previous manual installation method is changed, and the problems such as bruises caused by manual operation are reduced, the assembly efficiency is improved, and the labor force is reduced. , reduce assembly man-hours, reduce assembly costs, and improve economic benefits; by setting up vertical circular rails for guidance, it is possible to prevent the problem of non-vertical screw nuts during assembly, resulting in waste products, and improve the yield rate; The drape is set as a pneumatic cloak that can adjust the torque value. It can stably control the nut to lock the torque value during assembly. Scrap rate, improve economic efficiency.
附图说明Description of drawings
图1是本实用新型的轴侧结构示意图。Fig. 1 is a schematic diagram of the axial side structure of the utility model.
图2是本实用新型的气缸固定板轴侧结构示意图。Fig. 2 is a schematic diagram of the axial side structure of the cylinder fixing plate of the utility model.
图3是本实用新型的气缸固定板剖视结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of the cylinder fixing plate of the present invention.
图4是本实用新型的气动风披固定滑板轴侧结构示意图。Fig. 4 is a schematic diagram of the shaft side structure of the pneumatic cloak fixed slide plate of the present invention.
图中,部件名称与附图编号的对应关系为:In the figure, the corresponding relationship between component names and drawing numbers is:
1-机身,101-圆轨,2-工装,3-控制装置,4-气动风披固定滑板,401-滑块,402-气动风披固定夹具,5-气动风披,6-气缸固定板,601-轴孔,602-锁紧槽,7-气缸,8-套筒扳手。1-body, 101-circular rail, 2-tooling, 3-control device, 4-pneumatic cloak fixing slide, 401-slider, 402-pneumatic cloak fixing fixture, 5-pneumatic cloak, 6-cylinder fixing Plate, 601-axis hole, 602-locking groove, 7-cylinder, 8-socket wrench.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, unless otherwise specified, the meaning of "multiple" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer" ", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, or Integratively connected; it can be mechanically or electrically connected; it can be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
实施例:Example:
如附图1至附图4所示:As shown in accompanying drawings 1 to 4:
本实用新型提供一种用于阀芯组装的半自动扭力机结构,包括机身1、圆轨101、工装2、控制装置3、气动风披固定滑板4、滑块401、气动风披固定夹具402、气动风披5、气缸固定板6、轴孔601、锁紧槽602、气缸7和套筒扳手8;所述机身1的顶部通过螺栓紧固连接有一组所述工装2;所述机身1上滑动连接有一组所述气动风披固定滑板4和一组所述气缸固定板6;所述气动风披固定滑板4和所述气缸固定板6之间为固定连接;所述气动风披固定滑板4前端面紧固连接有一组所述气动风披5;所述气动风披5的底部安装有一组所述套筒扳手8;所述气缸固定板6的顶部固定连接有一组所述气缸7;所述气缸7推杆端与所述机身1的顶部固定连接;所述机身1右侧上部放置有一组所述控制装置3。The utility model provides a semi-automatic torque machine structure for valve core assembly, including a body 1, a circular rail 101, a tooling 2, a control device 3, a pneumatic hood fixing slide 4, a slider 401, and a pneumatic hood fixing fixture 402 , pneumatic hood 5, cylinder fixing plate 6, shaft hole 601, locking groove 602, cylinder 7 and socket wrench 8; the top of the fuselage 1 is fastened with a group of tooling 2 by bolts; the machine Body 1 is slidably connected with a group of said pneumatic cloak fixed slide plate 4 and a set of said cylinder fixed plate 6; said pneumatic cloak fixed slide plate 4 and said cylinder fixed plate 6 are fixedly connected; said pneumatic wind cloak A set of said pneumatic wind cape 5 is fastened on the front face of the fixed slide plate 4; a set of said socket wrench 8 is installed on the bottom of said pneumatic wind cape 5; Cylinder 7; the push rod end of the cylinder 7 is fixedly connected to the top of the fuselage 1; a set of control devices 3 is placed on the upper right side of the fuselage 1.
其中,所述机身1的后端面设置有两组所述圆轨101,所述气动风披固定滑板4的后端面通过螺纹固定连接有两组所述滑块401,所述滑块401与所述圆轨101滑动连接,使气动风披固定滑板4能在所述机身1上顺畅的滑动,同时防止在装配时出现螺母拧动不垂直产生乱丝的问题而造成废品。Wherein, the rear end surface of the fuselage 1 is provided with two groups of circular rails 101, and the rear end surface of the pneumatic cloak fixed slide plate 4 is fixedly connected with two groups of sliders 401 by screw threads, and the sliders 401 and The circular rail 101 is slidably connected, so that the pneumatic cloak fixing slide 4 can slide smoothly on the fuselage 1, and at the same time prevent the problem of messy threads caused by nuts not being twisted vertically during assembly and resulting in waste products.
其中,所述气动风披固定滑板4的前端面设置有一组所述气动风披固定夹具402,所述气动风披固定夹具402的内部设置有半圆形槽,气动风披5的外圆面与半圆形槽配合并通过螺栓紧固将气动风披5于所述气动风披固定滑板4紧固连接。Wherein, the front end surface of the pneumatic cloak fixing slide 4 is provided with a group of the pneumatic cloak fixing fixtures 402, and the inside of the pneumatic cloak fixing fixtures 402 is provided with a semicircular groove, and the outer circular surface of the pneumatic cloak 5 Cooperate with the semicircular groove and fasten the pneumatic wind cape 5 to the fixed sliding plate 4 of the pneumatic wind cape through bolt fastening.
其中,所述气缸固定板6的左右两侧均设置有一组所述轴孔601,所述气缸固定板6通过所述轴孔601与所述圆轨101滑动配合,保证所述气缸固定板6能够顺畅滑动。Wherein, the left and right sides of the cylinder fixing plate 6 are provided with a set of shaft holes 601, and the cylinder fixing plate 6 slides and fits with the circular rail 101 through the shaft holes 601 to ensure that the cylinder fixing plate 6 Can glide smoothly.
其中,每组所述轴孔601上均开设有一组所述锁紧槽602,并通过螺栓将所述锁紧槽602拉紧,通过螺栓调节所述气缸固定板6与所述圆轨101的配合松紧。Wherein, each set of shaft holes 601 is provided with a set of locking grooves 602, and the locking grooves 602 are tightened by bolts, and the relationship between the cylinder fixing plate 6 and the circular rail 101 is adjusted by bolts. Fit tight.
其中,所述气动风披5为通过气压驱动带动套筒扳手8转动,同时可以根据不同的产品设置不同的扭力值,拧动过程中扭力值控制稳定。Wherein, the pneumatic wind cape 5 is driven by air pressure to drive the socket wrench 8 to rotate, and at the same time, different torque values can be set according to different products, and the torque value is controlled stably during the twisting process.
本实施例的具体使用方式与作用:The specific usage and function of this embodiment:
通过工装2将产品固定在机身1上,调整气动风披5的扭力值到需要的值,将阀芯螺母放置在套筒扳手8内,启动气缸7推动气缸固定板6和气动风披固定滑板4往下滑动,启动气动风披5,气动风披5转动带动套筒扳手8转动,将阀芯螺母拧紧,当阀芯螺母的扭力到达设定值,气动风披5无法带动套筒扳手8转动,停止气动风披5的气源,气缸7收缩将气动风披5抬起,完成组装工作。Fix the product on the fuselage 1 through the tooling 2, adjust the torque value of the pneumatic hood 5 to the required value, place the valve core nut in the socket wrench 8, start the cylinder 7 to push the cylinder fixing plate 6 and fix the pneumatic hood The slide plate 4 slides down to start the pneumatic wind cape 5, the rotation of the pneumatic wind cape 5 drives the socket wrench 8 to rotate, and the valve core nut is tightened. When the torque of the valve core nut reaches the set value, the pneumatic wind cape 5 cannot drive the socket wrench 8 rotates, stops the air source of pneumatic cloak 5, and cylinder 7 shrinks and lifts pneumatic cloak 5, finishes assembly work.
本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the invention have been presented for purposes of illustration and description, but are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principle and practical application of the invention, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for particular purposes.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201822009549.3U CN209532647U (en) | 2018-12-03 | 2018-12-03 | A kind of semi-automatic torque machine structure for spool assembling |
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| CN201822009549.3U CN209532647U (en) | 2018-12-03 | 2018-12-03 | A kind of semi-automatic torque machine structure for spool assembling |
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| CN201822009549.3U Expired - Fee Related CN209532647U (en) | 2018-12-03 | 2018-12-03 | A kind of semi-automatic torque machine structure for spool assembling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209532647U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114290038A (en) * | 2021-12-27 | 2022-04-08 | 武汉航空仪表有限责任公司 | Technological equipment applied to assembly of pressure core of pressure sensor sensitive assembly |
-
2018
- 2018-12-03 CN CN201822009549.3U patent/CN209532647U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114290038A (en) * | 2021-12-27 | 2022-04-08 | 武汉航空仪表有限责任公司 | Technological equipment applied to assembly of pressure core of pressure sensor sensitive assembly |
| CN114290038B (en) * | 2021-12-27 | 2024-04-09 | 武汉航空仪表有限责任公司 | Technological equipment applied to pressure core assembly of pressure sensor sensitive component |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191025 |
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| CF01 | Termination of patent right due to non-payment of annual fee |