CN209511606U - A kind of multi-arm intelligence super-low liquid unloading unit - Google Patents
A kind of multi-arm intelligence super-low liquid unloading unit Download PDFInfo
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- 239000012071 phase Substances 0.000 claims abstract description 82
- 239000007791 liquid phase Substances 0.000 claims abstract description 61
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- 238000002309 gasification Methods 0.000 claims description 4
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- 239000007789 gas Substances 0.000 description 73
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- 239000012530 fluid Substances 0.000 description 8
- 239000006200 vaporizer Substances 0.000 description 8
- 239000003345 natural gas Substances 0.000 description 5
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Abstract
本实用新型公开了一种多臂智能超低温液体卸车装置,包括储罐和多个卸车单元,每个卸车单元均包括槽车、低温泵撬和增压气化器,槽车上设置有槽车液相接口、槽车气相接口和增压液相接口,低温泵撬包括卸车鹤管液相臂、卸车管路、卸车鹤管气相臂和气相管路,槽车液相接口通过卸车鹤管液相臂与卸车管路一端连接,卸车管路另一端与储罐液相总管连接,槽车气相接口通过卸车鹤管气相臂与气相管路一端连接,气相管路另一端与储罐气相总管连接,卸车管路上设置有液相支路。采用本实用新型的装置和工艺,在卸车过程中槽车与储罐之间能够维持一定的压力差,既保证了卸车泵正常运行的条件,也提高了卸车速度。
The utility model discloses a multi-arm intelligent ultra-low temperature liquid unloading device, which includes a storage tank and a plurality of unloading units, each unloading unit includes a tank car, a cryogenic pump skid and a booster gasifier, and the tank car is provided with a tank car The liquid phase interface, the gas phase interface of the tanker and the pressurized liquid phase interface. The cryopump skid includes the liquid phase arm of the unloading crane tube, the unloading pipeline, the gas phase arm of the unloading crane tube and the gas phase pipeline. The liquid phase interface of the tanker passes through the liquid phase of the unloading crane tube. The phase arm is connected to one end of the unloading pipeline, the other end of the unloading pipeline is connected to the liquid phase main pipe of the storage tank, the gas phase interface of the tanker is connected to one end of the gas phase pipeline through the gas phase arm of the unloading crane pipe, and the other end of the gas phase pipeline is connected to the gas phase main pipe of the storage tank , a liquid phase branch is arranged on the unloading pipeline. By adopting the device and process of the utility model, a certain pressure difference can be maintained between the tank car and the storage tank during the unloading process, which not only ensures the normal operation conditions of the unloading pump, but also improves the unloading speed.
Description
技术领域technical field
本实用新型属于超低温液体卸车技术领域,具体涉及一种多臂智能超低温液体卸车装置。The utility model belongs to the technical field of ultra-low temperature liquid unloading, in particular to a multi-arm intelligent ultra-low temperature liquid unloading device.
背景技术Background technique
目前,超低温液体LNG槽车卸车一般采用自增压卸车或泵卸车模式,自增压卸车工艺简单,由于槽车液位低,增压时间长,卸车时间长,50立方的槽罐需要卸车时间为3~4小时;如果采用泵卸车,由于受到槽罐车出口管径的限制,目前国内汽运槽罐车标准的出液口管径为DN50,限制了LNG的流量,由于超低温液体的特殊性质,容易产生气蚀现象,造成采用卸车泵卸车也不能大幅度缩短卸车时间。目前国内建设的LNG调峰站规模越来越大,大量的LNG采用汽车运输,如何快速卸车的问题亟待解决。At present, the unloading of ultra-low temperature liquid LNG tank trucks generally adopts the self-pressurized unloading or pump unloading mode. The self-pressurized unloading process is simple. Due to the low liquid level of the tank car, the pressurization time is long, and the unloading time is long. A 50 cubic tank tank needs unloading time 3 to 4 hours; if the pump is used to unload the truck, due to the limitation of the outlet diameter of the tank truck, the current domestic tank truck standard liquid outlet diameter is DN50, which limits the flow of LNG. Due to the special properties of ultra-low temperature liquid, It is easy to produce cavitation phenomenon, resulting in the use of unloading pump unloading can not greatly shorten the unloading time. At present, the scale of LNG peak-shaving stations built in China is getting larger and larger, and a large amount of LNG is transported by cars. The problem of how to quickly unload the trucks needs to be solved urgently.
无论是自增压卸车还是卸车泵卸车,在卸车过程中槽车与储罐内的压力差无法维持相对恒定,从而造成卸车速度缓慢,卸车泵由于气蚀而失效,不能发挥应有的作用。Whether it is self-pressurized unloading or unloading pump unloading, the pressure difference between the tank car and the storage tank cannot be kept relatively constant during the unloading process, resulting in slow unloading speed, and the unloading pump fails due to cavitation and cannot play its due role.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供一种多臂智能超低温液体卸车装置。该装置卸车时间短,50立方的槽车需要卸车时间为1.5小时内,最优卸车时间可达到50分钟至70分钟,使传统卸车时间缩短至1/3左右,有效提高了卸车效率。The technical problem to be solved by the utility model is to provide a multi-arm intelligent ultra-low temperature liquid unloading device for the above-mentioned deficiencies in the prior art. The device has a short unloading time. A 50 cubic tank car needs to be unloaded within 1.5 hours, and the optimal unloading time can reach 50 minutes to 70 minutes, which shortens the traditional unloading time to about 1/3 and effectively improves the unloading efficiency.
为解决上述技术问题,本实用新型采用的技术方案是:一种多臂智能超低温液体卸车装置,其特征在于,包括储罐和多个卸车单元,每个所述卸车单元均包括槽车、低温泵撬和增压气化器,所述槽车上设置有槽车液相接口、槽车气相接口和增压液相接口,所述低温泵撬包括卸车鹤管液相臂、卸车管路、卸车鹤管气相臂和气相管路,所述槽车液相接口通过卸车鹤管液相臂与卸车管路的一端连接,卸车管路的另一端与储罐液相总管连接,所述槽车气相接口通过卸车鹤管气相臂与气相管路的一端连接,气相管路的另一端与储罐气相总管连接,所述卸车管路上从槽车液相接口至储罐液相总管之间依次设置有第一压力传感器、卸车泵、第一温度传感器、第二压力传感器和第一阀门,所述卸车管路上且位于第二压力传感器和第一阀门之间的位置设置有液相支路,所述液相支路的一端与卸车管路连接,液相支路的另一端与增压气化器的进液口连接,所述增压气化器的出气口通过第二管路与气相管路连接,所述增压液相接口通过第一管路与液相支路连接,所述液相支路上设置有第二阀门,所述气相管路上靠近槽车气相接口的位置设置有第二温度传感器和第三压力传感器;所述气相管路上设置有气相支路,所述气相支路的一端与气相管路相接,气相支路的另一端连接槽车气相管,所述槽车气相管与每个卸车单元的槽车气相接口均相接,气相支路上设置有第三阀门。In order to solve the above technical problems, the technical solution adopted by the utility model is: a multi-arm intelligent ultra-low temperature liquid unloading device, which is characterized in that it includes a storage tank and a plurality of unloading units, and each of the unloading units includes a tank car, a low-temperature Pump skid and booster vaporizer, the tank car is provided with a tank car liquid phase interface, a tank car gas phase interface and a pressurized liquid phase interface, the cryogenic pump skid includes a liquid phase arm of an unloading crane tube, an unloading pipeline, The gas phase arm of the unloading crane tube and the gas phase pipeline, the liquid phase interface of the tank car is connected to one end of the unloading pipeline through the liquid phase arm of the unloading crane tube, and the other end of the unloading pipeline is connected to the liquid phase main pipe of the storage tank. The gas phase interface is connected to one end of the gas phase pipeline through the gas phase arm of the unloading crane pipe, and the other end of the gas phase pipeline is connected to the gas phase main pipe of the storage tank. There are a first pressure sensor, an unloading pump, a first temperature sensor, a second pressure sensor and a first valve, and a liquid phase branch is arranged on the unloading pipeline between the second pressure sensor and the first valve, so One end of the liquid phase branch is connected to the unloading pipeline, the other end of the liquid phase branch is connected to the liquid inlet of the booster gasifier, and the gas outlet of the booster gasifier is connected to the gas phase pipe through the second pipeline. The pressurized liquid phase interface is connected to the liquid phase branch through the first pipeline, the second valve is set on the liquid phase branch, and the second valve is set on the gas phase pipeline close to the gas phase interface of the tanker. A temperature sensor and a third pressure sensor; a gas phase branch is arranged on the gas phase pipeline, one end of the gas phase branch is connected to the gas phase pipeline, and the other end of the gas phase branch is connected to the gas phase pipe of the tank car, and the gas phase of the tank car The pipe is connected to the gas phase interface of the tank car of each unloading unit, and a third valve is arranged on the gas phase branch road.
上述的一种多臂智能超低温液体卸车装置,其特征在于,所述气相管路上且位于气相支路与储罐气相总管之间的位置设置有第四阀门。The above-mentioned multi-arm intelligent ultra-low temperature liquid unloading device is characterized in that a fourth valve is provided on the gas phase pipeline between the gas phase branch and the gas phase main pipe of the storage tank.
上述的一种多臂智能超低温液体卸车装置,其特征在于,还包括控制系统,所述控制系统包括PLC控制器和为各用电单元供电的电源,每个所述卸车单元的第一压力传感器、第一温度传感器、第二压力传感器、第二温度传感器和第三压力传感器均与PLC控制器的输入端连接,每个所述卸车单元的卸车泵、第一阀门、第二阀门、第三阀门和第四阀门均与PLC控制器的输出端连接。The above-mentioned multi-arm intelligent ultra-low temperature liquid unloading device is characterized in that it also includes a control system, the control system includes a PLC controller and a power supply for each power unit, and the first pressure sensor of each unloading unit , the first temperature sensor, the second pressure sensor, the second temperature sensor and the third pressure sensor are all connected to the input end of the PLC controller, the unloading pump, the first valve, the second valve, the third Both the valve and the fourth valve are connected to the output end of the PLC controller.
上述的一种多臂智能超低温液体卸车装置,其特征在于,所述卸车管路上靠近储罐液相总管的位置设置有第一止回阀。The above-mentioned multi-arm intelligent ultra-low temperature liquid unloading device is characterized in that a first check valve is provided on the unloading pipeline at a position close to the liquid phase main pipe of the storage tank.
上述的一种多臂智能超低温液体卸车装置,其特征在于,所述液相支路且位于第二阀门的下游设置有第二止回阀。The above-mentioned multi-arm intelligent ultra-low temperature liquid unloading device is characterized in that a second check valve is provided in the liquid phase branch and is located downstream of the second valve.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、与现有自增压卸车相比,本实用新型的装置卸车时间短,50立方的槽车需要卸车时间为1.5小时内,最优卸车时间可达到50分钟至70分钟,使传统卸车时间缩短至1/3左右,有效提高了卸车效率。1. Compared with the existing self-pressurized unloading truck, the utility model has a shorter unloading time. The unloading time for a 50-cubic tank truck is within 1.5 hours, and the optimal unloading time can reach 50 minutes to 70 minutes, making the traditional unloading time It is shortened to about 1/3, which effectively improves the unloading efficiency.
2、与传统泵卸车相比,本实用新型装置能有效避免卸车泵运行过程中气蚀现象的发生,提高卸车速度。2. Compared with the traditional pump unloading, the utility model device can effectively avoid the occurrence of cavitation during the operation of the unloading pump and improve the unloading speed.
3、相对自增压卸车和泵卸车,本实用新型装置的优点在于在卸车过程中槽车与储罐之间能够维持一定的压力差,通过采集槽车与储罐的压力和增压气化器出口温度数据,反馈至PLC控制器,PLC控制器控制阀门的开度,调节进入增压气化器的超低温液体的流量,从而控制槽车与储罐内的压力差始终保证卸车泵处于最佳的运行状态,降低卸车运行过程中的气蚀现象和故障发生率,从而提高卸车效率。3. Compared with self-pressurized unloading and pump unloading, the utility model has the advantage that a certain pressure difference can be maintained between the tank car and the storage tank during the unloading process. By collecting the pressure and pressurized gasification of the tank car and the storage tank The temperature data at the outlet of the gasifier is fed back to the PLC controller. The PLC controller controls the opening of the valve and adjusts the flow rate of the ultra-low temperature liquid entering the booster vaporizer, thereby controlling the pressure difference between the tank car and the storage tank to ensure that the unloading pump is always at the optimum level. Optimum operating status, reducing cavitation and failure rate during unloading operation, thereby improving unloading efficiency.
4、本实用新型设置多个卸车单元,可实现多个槽车同时卸车;每个卸车单元气相支路均与槽车气相管连接,且槽车气相管与每个卸车单元的槽车气相接口均相接,卸车过程中通过检测各个卸车单元的槽车压力来控制各个槽车之间压力平衡,当某个卸车单元的槽车压力过低时,可通过气相支路和槽车气相管将压力高的槽车中的气体送入其他压力过低的槽车内对其进行增压,缩短了槽车的增压时间和卸车泵的预冷时间,提高了卸车速度和卸车效率。4. The utility model is equipped with multiple unloading units, which can realize simultaneous unloading of multiple tank cars; the gas phase branch of each unloading unit is connected with the gas phase pipe of the tank car, and the gas phase pipe of the tank car is connected with the gas phase interface of the tank car of each unloading unit They are all connected. During the unloading process, the pressure balance between each tank car is controlled by detecting the tank car pressure of each unloading unit. The gas in the high-pressure tank car is sent to other low-pressure tank cars to pressurize them, shortening the pressurization time of the tank car and the pre-cooling time of the unloading pump, and improving the unloading speed and efficiency.
5、相对自增压卸车和泵卸车,本实用新型装置的优点还在于通过阀门控制进入增压气化器的超低温气体流量,从而控制增压气化器出口的气化温度,既实现对低温槽车增压,同时防止过热的气体进入槽车,造成槽车中超低温液体大量气化,减小卸车过程中闪蒸汽排放量,达到了节能的效果,也提高了卸车过程的操作安全性。5. Compared with self-pressurized unloading and pump unloading, the utility model has the advantage of controlling the flow of ultra-low temperature gas entering the supercharged gasifier through the valve, so as to control the gasification temperature at the outlet of the supercharged gasifier, which not only realizes the low temperature The tank car is pressurized, while preventing overheated gas from entering the tank car, causing a large amount of gasification of ultra-low temperature liquid in the tank car, reducing the flash steam emission during the unloading process, achieving the effect of energy saving, and improving the operational safety of the unloading process.
下面结合附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本实用新型装置的结构示意图。Fig. 1 is the structural representation of the utility model device.
图2为本实用新型的一个卸车单元的结构示意图。Fig. 2 is a structural schematic diagram of an unloading unit of the present invention.
图3为本实用新型的一个卸车单元与PLC控制器的连接关系示意图。Fig. 3 is a schematic diagram of the connection relationship between a truck unloading unit and a PLC controller of the present invention.
1—槽车; 2—低温泵撬; 3—卸车鹤管液相臂;1—tank car; 2—cryogenic pump skid; 3—liquid phase arm of unloading crane tube;
4—卸车管路; 5—第一压力传感器; 6—PLC控制器;4—unloading pipeline; 5—first pressure sensor; 6—PLC controller;
7—卸车泵; 8—第一温度传感器; 9—第二压力传感器;7—unloading pump; 8—first temperature sensor; 9—second pressure sensor;
10—第一阀门; 11—储罐液相总管; 12—储罐气相总管;10—the first valve; 11—the liquid phase main pipe of the storage tank; 12—the gas phase main pipe of the storage tank;
13—第二阀门; 14—气相支路; 15—第三阀门;13—second valve; 14—gas phase branch; 15—third valve;
16—第四阀门; 17—液相支路; 18—气相管路;16—the fourth valve; 17—liquid phase branch; 18—gas phase pipeline;
19—第一管路; 20—增压气化器; 21—第二管路;19—the first pipeline; 20—the booster vaporizer; 21—the second pipeline;
22—第二温度传感器; 23—第三压力传感器; 24—卸车鹤管气相臂;22—the second temperature sensor; 23—the third pressure sensor; 24—the gas phase arm of the unloading crane pipe;
25—槽车气相管; 26—有第一止回阀; 27—第二止回阀。25—tank car gas phase pipe; 26—there is a first check valve; 27—the second check valve.
具体实施方式Detailed ways
实施例1Example 1
如图1和图2所示,本实用新型的多臂智能超低温液体卸车装置,包括储罐和多个卸车单元,每个所述卸车单元均包括槽车1、低温泵撬2和增压气化器20,所述槽车上设置有槽车液相接口、槽车气相接口和增压液相接口,所述低温泵撬2包括卸车鹤管液相臂3、卸车管路4、卸车鹤管气相臂24和气相管路18,所述槽车液相接口通过卸车鹤管液相臂3与卸车管路4的一端连接,卸车管路4的另一端与储罐液相总管11连接,所述槽车气相接口通过卸车鹤管气相臂24与气相管路18的一端连接,气相管路18的另一端与储罐气相总管12连接,所述卸车管路4上从槽车液相接口至储罐液相总管11之间依次设置有第一压力传感器5、卸车泵7、第一温度传感器8、第二压力传感器9和第一阀门10,所述卸车管路4上且位于第二压力传感器9和第一阀门10之间的位置设置有液相支路17,所述液相支路17的一端与卸车管路4连接,液相支路17的另一端与增压气化器20的进液口连接,所述增压气化器20的出气口通过第二管路21与气相管路18连接,所述增压液相接口通过第一管路19与液相支路17连接,所述液相支路17上设置有第二阀门13,所述气相管路18上靠近槽车气相接口的位置设置有第二温度传感器22和第三压力传感器23;所述气相管路18上设置有气相支路14,所述气相支路14的一端与气相管路18相接,气相支路14的另一端连接槽车气相管25,所述槽车气相管25与每个卸车单元的槽车气相接口均相接,气相支路14上设置有第三阀门15。As shown in Figures 1 and 2, the multi-arm intelligent ultra-low temperature liquid unloading device of the present invention includes a storage tank and a plurality of unloading units, and each of the unloading units includes a tank car 1, a cryogenic pump skid 2 and a pressurized gas pump. A carburetor 20, the tank car is provided with a tank car liquid phase interface, a tank car gas phase interface and a pressurized liquid phase interface, and the cryopump skid 2 includes an unloading crane tube liquid phase arm 3, a truck unloading pipeline 4, an unloading crane The gas phase arm 24 and the gas phase pipeline 18, the liquid phase interface of the tank car is connected to one end of the unloading pipeline 4 through the liquid phase arm 3 of the unloading crane pipe, and the other end of the unloading pipeline 4 is connected to the liquid phase main pipe 11 of the storage tank, The gas phase interface of the tank car is connected to one end of the gas phase pipeline 18 through the gas phase arm 24 of the unloading crane pipe, and the other end of the gas phase pipeline 18 is connected to the gas phase main pipe 12 of the storage tank. A first pressure sensor 5, an unloading pump 7, a first temperature sensor 8, a second pressure sensor 9 and a first valve 10 are sequentially arranged between the liquid phase main pipe 11 of the storage tank, and the unloading pipeline 4 is located on the second The position between the pressure sensor 9 and the first valve 10 is provided with a liquid phase branch 17, one end of the liquid phase branch 17 is connected to the unloading pipeline 4, and the other end of the liquid phase branch 17 is connected to the pressurized vaporizer 20, the gas outlet of the booster vaporizer 20 is connected to the gas phase pipeline 18 through the second pipeline 21, and the boosted liquid phase interface is connected to the liquid phase branch 17 through the first pipeline 19 connected, the liquid phase branch 17 is provided with a second valve 13, and the gas phase pipeline 18 is provided with a second temperature sensor 22 and a third pressure sensor 23 near the gas phase interface of the tanker; the gas phase pipeline 18 is provided with a gas phase branch 14, one end of the gas phase branch 14 is connected to the gas phase pipeline 18, and the other end of the gas phase branch 14 is connected to the gas phase pipe 25 of the tank car, and the gas phase pipe 25 of the tank car is connected to each unloading car The tank car gas phase ports of the unit are all connected, and the gas phase branch 14 is provided with a third valve 15 .
本实施例中,所述气相管路18上且位于气相支路14与储罐气相总管12之间的位置设置有第四阀门16。In this embodiment, a fourth valve 16 is provided on the gas phase pipeline 18 at a position between the gas phase branch 14 and the gas phase main pipe 12 of the storage tank.
如图3所示,本实施例中,还包括控制系统,所述控制系统包括PLC控制器6和为各用电单元供电的电源,每个所述卸车单元的第一压力传感器5、第一温度传感器8、第二压力传感器9、第二温度传感器22和第三压力传感器23均与PLC控制器6的输入端连接,每个所述卸车单元的卸车泵7、第一阀门10、第二阀门13、第三阀门15和第四阀门16均与PLC控制器6的输出端连接。As shown in Fig. 3, in the present embodiment, also comprise control system, described control system comprises PLC controller 6 and the power supply that supplies power for each electric unit, the first pressure sensor 5 of each described unloading unit, the first The temperature sensor 8, the second pressure sensor 9, the second temperature sensor 22 and the third pressure sensor 23 are all connected to the input end of the PLC controller 6, and the unloading pump 7, the first valve 10, the second The valve 13 , the third valve 15 and the fourth valve 16 are all connected to the output end of the PLC controller 6 .
本实施例中,所述卸车管路4上靠近储罐液相总管11的位置设置有第一止回阀26。In this embodiment, a first check valve 26 is provided on the unloading pipeline 4 near the liquid phase main pipe 11 of the storage tank.
本实施例中,所述液相支路17且位于第二阀门13的下游设置有第二止回阀27。In this embodiment, the liquid phase branch 17 is provided with a second check valve 27 downstream of the second valve 13 .
本实用新型的控制系统的原理包括:第一压力传感器5检测到的槽车1的压力、第二温度传感器22检测到的增压气化器20出口温度数据和第三压力传感器23检测到的增压气化器20出口压力数据反馈至PLC控制器6,PLC控制器6通过第二阀门13的开度控制进入增压气化器20的超低温液体的流量,进而控制槽车1与储罐内的压力差始终保证卸车泵7处于最佳的运行状态,降低卸车运行过程中的气蚀现象和故障发生率,同时提高卸车效率。The principle of the control system of the present utility model includes: the pressure of the tank car 1 detected by the first pressure sensor 5, the outlet temperature data of the pressurized gasifier 20 detected by the second temperature sensor 22 and the temperature data detected by the third pressure sensor 23. The pressure data at the outlet of the booster gasifier 20 is fed back to the PLC controller 6, and the PLC controller 6 controls the flow rate of the ultra-low temperature liquid entering the booster gasifier 20 through the opening of the second valve 13, and then controls the tank car 1 and the storage tank The pressure difference inside always ensures that the unloading pump 7 is in the best operating state, reduces the cavitation phenomenon and failure rate during the unloading operation process, and improves the unloading efficiency at the same time.
实施例2Example 2
当储罐为常压储罐时,即储罐内的压力P为0.1MPa时,采用本实用新型的装置进行超低温液体卸车的工艺包括:When the storage tank is an atmospheric storage tank, that is, when the pressure P in the storage tank is 0.1 MPa, the process of unloading ultra-low temperature liquid using the device of the present utility model includes:
步骤一、对装置的各管路中的空气进行氮气置换;Step 1, nitrogen replacement is carried out to the air in each pipeline of the device;
步骤二、槽车1内的超低温液体通过卸车管路4和第一管路19进入液相支路17,然后引入增压气化器20中对槽车1进行增压,增压过程中通过液相支路17上第二阀门13的开合程度控制进入增压气化器20的超低温液体的流量,槽车1内的压力不断升高,当第一压力传感器5检测到的槽车1内的压力P1达到0.4MPa~0.8MPa,同时动态量ΔP满足以下条件时,打开第一阀门10,对卸车泵7进行预冷:Step 2: The ultra-low temperature liquid in the tank car 1 enters the liquid phase branch 17 through the unloading pipeline 4 and the first pipeline 19, and then is introduced into the booster gasifier 20 to pressurize the tank car 1. The opening and closing degree of the second valve 13 on the liquid phase branch 17 controls the flow rate of the ultra-low temperature liquid entering the supercharged vaporizer 20, and the pressure in the tank car 1 continues to rise. When the first pressure sensor 5 detects that the tank car 1 When the internal pressure P1 reaches 0.4MPa~0.8MPa and the dynamic quantity ΔP satisfies the following conditions, the first valve 10 is opened to precool the unloading pump 7:
Ps=(λL/d)ρv2/2;P s =(λL/d)ρv 2 /2;
ΔP=P1-P=P2-1+Ps;ΔP=P 1 -P=P 2-1 +P s ;
式中:In the formula:
P2-1——理论压差,单位为MPa;P 2-1 ——Theoretical differential pressure, in MPa;
P——储罐内的压力,单位为MPa;P——The pressure in the storage tank, the unit is MPa;
Ps——压力损失,单位为MPa;P s ——pressure loss, in MPa;
ρ——流体的密度,单位为kg/m3;ρ——fluid density, unit is kg/m 3 ;
ν12——槽车出液口流体的速度,单位为m/s;ν 12 ——The velocity of the fluid at the liquid outlet of the tanker, in m/s;
ν22——卸车泵进液口流体的速度,单位为m/s;ν 22 ——The velocity of the fluid at the inlet of the unloading pump, in m/s;
ν——管道流体速度,单位为m/s;ν—pipe fluid velocity, in m/s;
gZ1——槽车出液口的位能,单位为m2/s2;gZ 1 ——The potential energy of the liquid outlet of the tank car, the unit is m 2 /s 2 ;
gZ2——卸车泵进液口的位能,单位为m2/s2;gZ 2 ——The potential energy of the liquid inlet of the unloading pump, the unit is m 2 /s 2 ;
λ——管道沿程阻力系数;λ——the resistance coefficient along the pipeline;
L——管道长度,单位为m;L—the length of the pipe, in m;
d——管道内径,单位为m;d - inner diameter of the pipe, in m;
当同时满足以下两个条件时启动卸车泵7进行卸车:When meeting the following two conditions simultaneously, start the unloading pump 7 to unload:
动态量ΔP=P1-P=P2-1+Ps;Dynamic quantity ΔP=P 1 -P=P 2-1 +P s ;
且第一温度传感器8检测到的温度T1<-120℃;And the temperature T 1 detected by the first temperature sensor 8 <-120°C;
在卸车过程中,卸车泵7卸车的同时,通过调节第二阀门13的开合程度,使槽车内流出的部分超低温液体通过液相支路17引入增压气化器20中对槽车增压,并控制增压气化器20出口第二温度传感器22检测到的温度满足以下条件:During the unloading process, while the unloading pump 7 is unloading, by adjusting the degree of opening and closing of the second valve 13, part of the ultra-low temperature liquid flowing out of the tank car is introduced into the booster vaporizer 20 through the liquid phase branch 17 to increase the temperature of the tank car. pressure, and control the temperature detected by the second temperature sensor 22 at the outlet of the booster gasifier 20 to meet the following conditions:
P3=∑yiPci;P 3 =∑y i P ci ;
Tc=∑yiTci;T c =∑y i T ci ;
ΔT=T2-Tc;ΔT=T 2 -T c ;
ΔT为278K~298K;ΔT is 278K~298K;
式中:Ai,Bi,Ci,yi均为常数,查《深冷手册》;In the formula: Ai, Bi, Ci, yi are all constants, check "Cryogenic Handbook";
P3——第三压力传感器检测到的压力,单位为MPa;P 3 ——the pressure detected by the third pressure sensor, the unit is MPa;
Pci——天然气各组分在饱和状态蒸气所产生的压力,单位为MPa;P ci ——the pressure produced by the steam of each component of natural gas in saturated state, the unit is MPa;
Tci——天然气各组分在饱和状态时所具有的温度,单位为K;T ci ——the temperature of each component of natural gas in saturated state, unit is K;
Tc——P3下超低温液体的饱和温度,单位为K;T c ——the saturation temperature of ultra-low temperature liquid at P 3 , in K;
T2——第二温度传感器检测到的温度;T 2 ——the temperature detected by the second temperature sensor;
同时维持动态量ΔP满足以下条件:At the same time, the dynamic quantity ΔP is maintained to meet the following conditions:
动态量ΔP=P1-P=P2-1+Ps;Dynamic quantity ΔP=P 1 -P=P 2-1 +P s ;
卸车过程中通过检测各个卸车单元的槽车压力来控制各个槽车之间的压力平衡,当某个卸车单元的槽车压力过低时,打开压力较高的槽车所在的卸车单元的第三阀门15,使压力高的槽车内的部分气体依次经气相管路18、气相支路14和槽车气相管25进入其他压力过低的卸车单元的槽车内,对压力过低的槽车进行增压;During the unloading process, the pressure balance between each tank car is controlled by detecting the tank car pressure of each unloading unit. When the tank car pressure of a certain unloading unit is too low, open the third part of the unloading unit where the tank car with higher pressure is located. Valve 15, so that part of the gas in the tank car with high pressure enters the tank car of other unloading units with too low pressure through the gas phase pipeline 18, gas phase branch 14 and tank car gas phase pipe 25. pressurize;
步骤三、卸车结束后关闭卸车泵7和相应阀门,打开第四阀门16,通过气相管路18平衡槽车1与储罐的压力。Step 3: After unloading, close the unloading pump 7 and corresponding valves, open the fourth valve 16, and balance the pressure of the tank truck 1 and the storage tank through the gas phase pipeline 18.
实施例3Example 3
当储罐为带压储罐时,即储罐内的压力为0.4MPa~1.0MPa时,采用本实用新型的装置进行超低温液体卸车的工艺包括:When the storage tank is a pressurized storage tank, that is, when the pressure in the storage tank is 0.4MPa~1.0MPa, the process of using the device of the present utility model to unload ultra-low temperature liquid includes:
步骤一、对装置的各管路中的空气进行氮气置换;Step 1, nitrogen replacement is carried out to the air in each pipeline of the device;
步骤二、先判断储罐与槽车1的压力差,当储罐内的压力P大于第一压力传感器5检测到的槽车1内的压力P1时,打开第四阀门16,通过气相管路18平衡槽车1与储罐的压力,待压力平衡后,关闭第四阀门16;槽车1内的超低温液体通过卸车管路4和第一管路19进入液相支路17,然后引入增压气化器20中对槽车1进行增压,增压过程中通过液相支路17上第二阀门13的开合程度控制进入增压气化器20的超低温液体的流量,槽车1内的压力不断升高,当第一压力传感器5检测到的槽车1内的压力P1达到0.4MPa~0.8MPa,同时动态量ΔP满足以下条件时,打开第一阀门10,对卸车泵7进行预冷:Step 2. First judge the pressure difference between the storage tank and the tank car 1. When the pressure P in the storage tank is greater than the pressure P1 in the tank car 1 detected by the first pressure sensor 5, open the fourth valve 16 and pass through the gas phase tube. Road 18 balances the pressure of the tank car 1 and the storage tank. After the pressure is balanced, close the fourth valve 16; the ultra-low temperature liquid in the tank car 1 enters the liquid phase branch 17 through the unloading pipeline 4 and the first pipeline 19, and then introduces The tank car 1 is pressurized in the booster gasifier 20, and the flow rate of the ultra-low temperature liquid entering the booster gasifier 20 is controlled by the opening and closing degree of the second valve 13 on the liquid phase branch 17 during the boosting process. The pressure inside 1 keeps rising. When the pressure P1 inside the tanker 1 detected by the first pressure sensor 5 reaches 0.4MPa~0.8MPa, and the dynamic quantity ΔP satisfies the following conditions, the first valve 10 is opened, and the unloading pump 7 Pre-cooling:
Ps=(λL/d)ρv2/2;P s =(λL/d)ρv 2 /2;
ΔP=P1-P=P2-1+Ps;ΔP=P 1 -P=P 2-1 +P s ;
式中:In the formula:
P2-1——理论压差,单位为MPa;P 2-1 ——Theoretical differential pressure, in MPa;
P——储罐内的压力,单位为MPa;P——The pressure in the storage tank, the unit is MPa;
Ps——压力损失,单位为MPa;P s ——pressure loss, in MPa;
ρ——流体的密度,单位为kg/m3;ρ——fluid density, unit is kg/m 3 ;
ν12——槽车出液口流体的速度,单位为m/s;ν 12 ——The velocity of the fluid at the liquid outlet of the tanker, in m/s;
ν22——卸车泵进液口流体的速度,单位为m/s;ν 22 ——The velocity of the fluid at the inlet of the unloading pump, in m/s;
ν——管道流体速度,单位为m/s;ν—pipe fluid velocity, in m/s;
gZ1——槽车出液口的位能,单位为m2/s2;gZ 1 ——The potential energy of the liquid outlet of the tanker, the unit is m 2 /s 2 ;
gZ2——卸车泵进液口的位能,单位为m2/s2;gZ 2 ——The potential energy of the liquid inlet of the unloading pump, the unit is m 2 /s 2 ;
λ——管道沿程阻力系数;λ——the resistance coefficient along the pipeline;
L——管道长度,单位为m;L—the length of the pipe, in m;
d——管道内径,单位为m;d - inner diameter of the pipe, in m;
当同时满足以下两个条件时启动卸车泵7进行卸车:When meeting the following two conditions simultaneously, start the unloading pump 7 to unload:
动态量ΔP=P1-P=P2-1+Ps;Dynamic quantity ΔP=P 1 -P=P 2-1 +P s ;
且第一温度传感器8检测到的温度T1<-120℃;And the temperature T 1 detected by the first temperature sensor 8 <-120°C;
在卸车过程中,卸车泵7卸车的同时,通过调节第二阀门13的开合程度,使槽车内流出的部分超低温液体通过液相支路17引入增压气化器20中对槽车增压,并控制增压气化器20出口第二温度传感器22检测到的温度满足以下条件:During the unloading process, while the unloading pump 7 is unloading, by adjusting the degree of opening and closing of the second valve 13, part of the ultra-low temperature liquid flowing out of the tank car is introduced into the booster vaporizer 20 through the liquid phase branch 17 to increase the temperature of the tank car. pressure, and control the temperature detected by the second temperature sensor 22 at the outlet of the booster gasifier 20 to meet the following conditions:
P3=∑yiPci;P 3 =∑y i P ci ;
Tc=∑yiTci;T c =∑y i T ci ;
ΔT=T2-Tc;ΔT=T 2 -T c ;
ΔT为278K~298K;ΔT is 278K~298K;
式中:Ai,Bi,Ci,yi均为常数,查《深冷手册》;In the formula: Ai, Bi, Ci, yi are all constants, check "Cryogenic Handbook";
P3——第三压力传感器检测到的压力,单位为MPa;P 3 ——the pressure detected by the third pressure sensor, the unit is MPa;
Pci——天然气各组分在饱和状态蒸气所产生的压力,单位为MPa;P ci ——the pressure produced by the steam of each component of natural gas in saturated state, the unit is MPa;
Tci——天然气各组分在饱和状态时所具有的温度,单位为K;T ci ——the temperature of each component of natural gas in saturated state, unit is K;
Tc——P3下超低温液体的饱和温度,单位为K;T c ——the saturation temperature of ultra-low temperature liquid at P 3 , in K;
T2——第二温度传感器检测到的温度;T 2 ——the temperature detected by the second temperature sensor;
同时维持动态量ΔP满足以下条件:At the same time, the dynamic quantity ΔP is maintained to meet the following conditions:
动态量ΔP=P1-P=P2-1+Ps;Dynamic quantity ΔP=P 1 -P=P 2-1 +P s ;
卸车过程中通过检测各个卸车单元的槽车压力来控制各个槽车之间的压力平衡,当某个卸车单元的槽车压力过低时,打开压力较高的槽车所在的卸车单元的第三阀门15,使压力高的槽车内的部分气体依次经气相管路18、气相支路14和槽车气相管25进入其他压力过低的卸车单元的槽车内,对压力过低的槽车进行增压;During the unloading process, the pressure balance between each tank car is controlled by detecting the tank car pressure of each unloading unit. When the tank car pressure of a certain unloading unit is too low, open the third part of the unloading unit where the tank car with higher pressure is located. Valve 15, so that part of the gas in the tank car with high pressure enters the tank car of other unloading units with too low pressure through the gas phase pipeline 18, gas phase branch 14 and tank car gas phase pipe 25. pressurize;
步骤三、卸车结束后关闭卸车泵7和相应阀门,打开第四阀门16,通过气相管路18平衡槽车1与储罐的压力。Step 3: After unloading, close the unloading pump 7 and corresponding valves, open the fourth valve 16, and balance the pressure of the tank truck 1 and the storage tank through the gas phase pipeline 18.
西安秦华天然气LNG应急调峰站采用本实用新型的装置和工艺进行槽车卸车,严格按照工艺流程,实时监测槽车与储罐的压力差,增压气化器出口压力和温度,使用增压气化器对槽车增压并保证槽车与储罐的之间保持一定的压力差,进而保证卸车泵在最佳的运行状态;当某个卸车单元的槽车压力过低时,使压力高的槽车内的部分气体进入其他压力过低的卸车单元的槽车内,对其进行增压。本实用新型装置在该项目中突显了其优势,经过实际连续运行数据统计,平均每次卸车的时间控制在60分钟,卸车速度达到了设计标准。Xi'an Qinhua Natural Gas LNG Emergency Peak Shaving Station adopts the device and process of the utility model to unload the tank car, strictly follows the process flow, monitors the pressure difference between the tank car and the storage tank in real time, the pressure and temperature at the outlet of the pressurized gasifier, and uses the increase The pressure gasifier pressurizes the tank car and ensures a certain pressure difference between the tank car and the storage tank, thereby ensuring the best operating state of the unloading pump; when the pressure of the tank car of a certain unloading unit is too low, the Part of the gas in the tank car with high pressure enters the tank car of other unloading units with too low pressure to pressurize it. The device of the utility model has highlighted its advantages in this project. After statistics of actual continuous operation data, the average unloading time is controlled at 60 minutes each time, and the unloading speed has reached the design standard.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the present utility model still belong to this utility model. Within the scope of protection of utility model technical solutions.
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| CN201920211703.7U Expired - Fee Related CN209511606U (en) | 2019-01-31 | 2019-02-19 | A kind of multi-arm intelligence super-low liquid unloading unit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111237635A (en) * | 2020-03-09 | 2020-06-05 | 江苏长隆石化装备有限公司 | A low temperature tank truck loading and unloading pump skid device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111237635A (en) * | 2020-03-09 | 2020-06-05 | 江苏长隆石化装备有限公司 | A low temperature tank truck loading and unloading pump skid device |
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