Vehicle-mounted vehicle drives self-priming pump truck
Technical field
The utility model relates to the special-purpose vehicle technical fields of automobile industry, further relate to the self priming pump technology neck of industrial centrifugal pump
Domain.
Background technique
Since the ponding of heavy rain or other reasons can usually be given, production, life is made troubles or disaster, accumulates there is burst
When water or flood, due to the pumping equipment that spot is usually not fixed, it is therefore desirable to which mobile facility carries out Quick drainage, speedily carries out rescue work
Operation.
The existing emergency in home and abroad water drainage vehicle and movable pump station are vehicular or towed at present, and vehicle or chassis are only
As the mobile vehicle of the drainage equipment such as water pump, power needed for usual pump working is supplied by independent generator set device.
Vehicular water drainage pump truck is the chassis that the facilities such as generating set or diesel engine unit and the water pump of driving are fixed on to vehicle
On, surrounding and top closed, power is provided by vehicle-based generator set or diesel engine unit, and high equipment cost, diesel engine noise is big,
It is complicated for operation.
Towed water drainage pump truck is also referred to as pulling type water drainage vehicle, is that the dedicated units such as generating set, water pump are fixed on trailer
On, surrounding and top are closed.Water drainage vehicle cannot walk alone, other traction devices is needed to pull or transport.Its feature is
It cannot walk alone, other features are identical as vehicular water drainage pump truck
Applicant in this case once developed a kind of self-driving type pump truck, had applied for utility model patent, and title is a kind of " self-powered
The strong self-priming flood fighting water drainage vehicle of formula ", Patent No.: ZL201420515163.9, its main feature is that: the power of pump is derived from car engine
Machine, the power of engine access power takeoff by gearbox, transmission shaft, and power takeoff has an input shaft and two output shafts,
In an output shaft normally connect rear axle and drive chassis normally travel, another output axis connection and transfer tube have on power takeoff
Arrangement of clutch.When running car, the output shaft for connecting pump is detached from;Conversely, connecting rear axle when the output shaft work of connection pump
Output shaft is detached from.As shown in figure 3,91 power of engine will be conveyed to rear power takeoff by gearbox 92, power takeoff driving shaft 93
94, an output shaft of rear power takeoff 94 drives transmission shaft 95 to connect rear axle differential 96 by vehicle, and another output shaft passes through
Pump driving transmission shaft 97 connect self priming pump 98, above-mentioned power takeoff be arranged in engine 91, gearbox 92, power takeoff driving shaft 93 it
Afterwards, referred to as rear power takeoff 94.It is this by way of 94 power taking of rear power takeoff, not only influence efficiency, also add transmission shaft
Quantity needs three transmission shafts to realize the driving of pump with vehicle altogether, and needs to change automobile chassis first wife's transmission shaft.
The mechanics feature of water pump requires its input driving power to have substantially invariable revolving speed, and at this moment its operation is just put down
Surely, under the premise of guaranteeing metered flow, rated head, guarantee that the efficiency of pump maximizes.Under normal circumstances, the rated speed of pump with
The corresponding electricity of asynchronous machine, revolving speed usually respectively correspond the asynchronous machines such as 2 grades, 4 grades, 6 grades, 8 grades, correspond, water pump
Rated speed is typically designed in 2900r/min, 1480r/min, 980r/min, 740r/min or so, depending on practical turn of asynchronous machine
Depending on speed.It, be using the outlet valve opening for adjusting pump, to realize adjustment lift, stream when needing to adjust flow, the lift of water pump
Amount, does not change the revolving speed of pump generally.As shown in Figure 1, water pump is when its rated speed is Nb, lift, flow, efficiency are best
Match point.
Since automobile needs to accelerate at any time in road surface normally travel, This vehicle stops frequently, it is therefore desirable to which the travel speed of automobile can
It is arbitrarily adjusted by 0km/h to 100km/h or so, in 0~6000r/min, gearbox low gear passes the revolving speed of such automobile engine
It is dynamic that than generally 6 or so, top gear transmission ratio is generally 0.6~0.8, by gearbox adjust the speed the revolving speed 0 of inter-axle shaft~
7000r/min or so.The revolving speed of transmission shaft is adjusted at random by driver's throttle and gear to the travel speed of automobile in other words
, it is difficult constant speed, it can not constant-speed traveling.
The traveling road conditions of automobile feature itself and complexity determine, it is necessary to can only change by adjusting throttle and gearbox shifting
The output torque for becoming transmission shaft, adjusts the travel speed of vehicle, guarantees that vehicle transmission shaft in low speed obtains more large torque, and when high speed is obtained
Must be bigger, to adapt to the running environment needs of moment change, especially quick start, the brake of quick reduction of speed, as shown in Figure 2.Vapour
The corresponding revolving speed of maximum torque point is Nf on car engine performance curve.
It can be seen that under prior art conditions, to realize mobility demand of the vehicle-mounted water pump when meeting an urgent need water drainage, use vapour
Car engine is come when driving water pump, if vehicle-mounted to drive by control throttle and gearbox gear with conventional car engine
Pump, engine difficult to realize is matched with the revolving speed of pump, torque and transmission efficiency maximizes.
Utility model content
The purpose of the utility model is to provide a kind of vehicle-mounted vehicles to drive self-priming pump truck, and solving the prior art cannot achieve hair
Motivation is matched with the revolving speed of pump, torque and the maximized problem of transmission efficiency.
In order to achieve the above purposes, the technical solution adopted by the utility model is:
A kind of vehicle-mounted vehicle drives the structure of self-priming pump truck, which is characterized in that and the output shaft of the engine of automobile connects preceding power takeoff,
The preceding power takeoff has an input shaft and two output shafts, change of one of output shaft through automobile clutch connection automobile
Then fast case connects vehicle transmission shaft, another output shaft reconnects through force aid clutch and drives self priming pump;
Wherein, the value range of the transmission ratio i between two output shafts of the preceding power takeoff be (Nf/Nb) * (1 ±
5%), the Nf is the maximum torque point of engine, and the Nb is the rated speed of self priming pump.
The vehicle-mounted vehicle drives the structure of self-priming pump truck, wherein rotation is arranged on another output shaft of preceding power takeoff
Encoder, rotary encoder connect revolution speed display through speed measurement treatment device.
The vehicle-mounted vehicle drives the structure of self-priming pump truck, wherein the driver's cabin of automobile is arranged in the revolution speed display
It is interior.
The vehicle-mounted vehicle drives the structure of self-priming pump truck, wherein is additionally provided with hand throttle, the hand throttle passes through manual
Control bracing wire can control the position of gas pedal, and position sensor, position sensor connection control are connected in gas pedal
Unit, control unit connection adjust motor, and the throttle mechanisms connection for adjusting motor and automobile passes through the adjusting motor
The aperture of the throttle mechanisms can be controlled.
The vehicle-mounted vehicle drives the structure of self-priming pump truck, wherein the hand throttle is equipped with hand throttle locator, can
Hand throttle is locked at an arbitrary position.
The vehicle-mounted vehicle drives the structure of self-priming pump truck, wherein the hand throttle is locked at closed position, is controlled manually
Bracing wire processed is in relaxed state.
The vehicle-mounted vehicle drives the structure of self-priming pump truck, wherein the hand throttle is arranged in the driver's cabin of automobile.
Compared with prior art, the utility model has the beneficial effect that
Power takeoff preceding first has speed changing function, and the value range of transmission ratio i is (Nf/Nb) * (1 ± 5%), to protect
Card engine is matched with maximum torque point Nf with the rated speed Nb of self priming pump, and input speed is the rated speed of pump, Jin Erbao
Demonstrate,prove the technical performances such as flow, lift, the efficiency of pump.
Secondly, measuring the revolving speed of self priming pump with rotary encoder, tach signal is transported to pump after the conversion of speed measurement treatment device
Speed display is observed at any time for operator, thus the operation working condition of intuitive and quantization understanding self priming pump, therefrom instead
Mirror the load condition of self priming pump.
Third controls the position of gas pedal by manually controlling bracing wire with hand throttle, then passes through position sensor
Electric signal is issued to control unit, control unit will exchange section motor and issue signal after signal processing, by adjusting motor adjustment
The aperture of throttle mechanisms, and then the oil mass and air quantity for entering automobile engine through oil pump from fuel tank are adjusted, realize engine
Revolving speed control.Operator adjusts the revolving speed of automobile engine by hand throttle, when the revolution speed that revolution speed display is read connects
When the rated speed Nb of nearly self priming pump, the position of the operation handle of hand throttle is locked, by hand throttle locator to protect
The invariablenes turning speed for holding automobile engine meets the job requirement of self priming pump.
Therefore, the utility model is innovated on accelerator mode control, when running car, using the traditional oil of automobile
Door pedal controls engine speed, when self-priming pump work, controls engine speed with hand throttle.Moreover, the utility model
Hand throttle respectively work with gas pedal, do not interfere with each other.
4th, the utility model uses preceding power takeoff power taking, need not only subtract by gearbox and vehicle transmission shaft when power taking
Intermediate transmission link is lacked, has improved efficiency, the quantity of transmission shaft is also reduced than rear power takeoff scheme, is reduced costs, has reduced
Fault point, while the installation space of pump is significantly saved, convenient for the interior water drainage facility and tool for carrying more multi-line etc..
5th, self priming pump is when pump is opened in operation of draining flooded fields, it is not necessary to bottom valve be arranged in suction line, opening need not be into pump chamber before pumping
Water filling, direct pump activation after being inserted directly into suction line in water is not only easy to operate, high-efficient, also significantly reduces
Failure rate, while pump truck can also rest in the safety zone far from ponding, it is not necessary to go deep into water.
Detailed description of the invention
Fig. 1 be the lift of water pump, flow, efficiency optimal match point schematic diagram.
Fig. 2 is automobile engine performance curve schematic diagram.
Fig. 3 is the structural schematic diagram of the prior art.
Fig. 4 is the structural schematic diagram that vehicle-mounted vehicle provided by the utility model drives self-priming pump truck.
Fig. 5 is the control principle drawing that vehicle-mounted vehicle provided by the utility model drives self-priming pump truck.
Description of symbols: 1- automobile;2- engine;Power takeoff before 3-;4- gearbox;5- pumps drive shaft;6- self priming pump;
7- vehicle transmission shaft;8- force aid clutch;9- fuel tank;10- oil pump;11- throttle mechanisms;12- adjusts motor;13- control unit
(ECU);14- rotary encoder;15- position sensor;16- gas pedal;17- speed measurement treatment device;18- revolution speed display;
19- manually controls bracing wire;20- hand throttle;21- hand throttle locator;22- automobile back wheel group;23- automobile clutch;Hair
Motivation 91;Gearbox 92;Power takeoff driving shaft 93;Rear power takeoff 94;Vehicle drives transmission shaft 95;Rear axle differential 96;Pump driving
Transmission shaft 97;Self priming pump 98.
Specific embodiment
Hereinafter reference will be made to the drawings is described in detail by way of example and not limitation some specific realities of the utility model
Apply example.Identical appended drawing reference denotes same or similar part or part in attached drawing.It should be appreciated by those skilled in the art that
These attached drawings are not necessarily to be depicted true to scale.
It as shown in Figure 4, Figure 5, is the structure of vehicle-mounted vehicle drive self-priming pump truck provided by the utility model, the engine 2 of automobile 1
Output shaft connect before power takeoff 3, the preceding power takeoff 3 has an input shaft and two output shafts, and one of output shaft passes through
Then the gearbox 4 that automobile clutch 23 connects automobile 1 connects vehicle transmission shaft 7, another output shaft is through force aid clutch 8 again through pumping
Drive shaft 5 connects and drives self priming pump 6.
When 1 normally travel of automobile, force aid clutch 8 is in discrete state, and self priming pump 6 does not work;When carrying out draining work
When industry, after automobile clutch 23 separates, gearbox 4 hangs neutral gear, and vehicle transmission shaft 7 does not work with automobile back wheel group 22, and automobile is in
Dead ship condition, force aid clutch 8 is in state of closing at this time, and automobile engine 2 drives self priming pump 6 by preceding power takeoff 3.
The shaft end that the preceding power takeoff 3 of the utility model connects the output shaft of self priming pump 6 is equipped with transmission gear, thus has and become
Fast function is able to achieve the best match of engine 2 Yu self priming pump 6, specifically: by the value range of the transmission ratio i of preceding power takeoff 3
For (Nf/Nb) * (1 ± 5%), to guarantee that engine 2 is matched with maximum torque point with the rated speed of self priming pump 6.
To realize that engine 2 is matched with the rated speed of self priming pump 6, the utility model preceding power takeoff 3 this is another defeated
Rotary encoder 14 is set on shaft, and the tach signal that rotary encoder 14 is surveyed is after speed measurement treatment device 17 is converted to electric signal
It is transported to revolution speed display 18, directly observes the revolving speed of pump at any time for operator.
The speed-regulating function of the utility model is achieved in that hand throttle 20 controls throttle by manually controlling bracing wire 19
The position of pedal 16, position sensor 15 is connected in gas pedal 16, and position sensor 15 issues control unit (ECU) 13
Electric signal, control unit 13 will exchange section motor 12 and issue signal, the solar term for adjusting motor 12 and automobile 1 after signal processing
Door machine structure 11 connects, and can control the aperture of the throttle mechanisms 11 by the adjusting motor 12, and then adjust from automobile 1
Fuel tank 9 through oil pump 10 enter engine 2 oil mass and air quantity, realize engine revolving speed control.
The effect of hand throttle 20 in the utility model is identical as gas pedal 16, respectively works with gas pedal 16,
It does not interfere with each other.Hand throttle 20 is equipped with hand throttle locator 21, can lock the operation handle of hand throttle any
Position.When automobile normal running, the operation handle of hand throttle 20 is locked in " closing " position, is manually controlled bracing wire 19 and is in
Relaxed state does not exert one's influence to the work of gas pedal 16.When needing self priming pump 6 to work, 21 pine of hand throttle locator
It opens, hand throttle 20 pulls gas pedal and position sensor 15 by manually controlling bracing wire 19, realizes speed regulation.Throttle at this time
Pedal 16, which follows, manually controls the movement of bracing wire 19, but does not influence its movement.
When the utility model is installed, the preceding power takeoff 3 is mounted between engine 2 and gearbox 4, together with starting
Machine 2 and gearbox 4 are commonly mounted on automobile chassis 1.Before force aid clutch 8 is mounted in power takeoff 3, it is equipped in clutch 8
Cylinder, for driving force aid clutch 8 to act.Gearbox 4 passes through the automobile back wheel group 22 on vehicle transmission shaft 7 and automobile chassis 1
Connection.Preceding power takeoff 3 is connect by pumping drive shaft 5 with self priming pump 6, to drive self priming pump 6.
Speed measurement treatment device 17, revolution speed display 18 are placed in the driver's cabin of automobile 1, and revolution speed display 18 passes through data
Line is connected with speed measurement treatment device 17, rotary encoder 14 of the speed measurement treatment device 17 by data line and before being mounted on power takeoff 3
It is connected.
Hand throttle 20 is also placed in the driver's cabin of automobile 1, and is equipped with hand throttle locator 21, and hand throttle 20 is logical
It crosses and manually controls bracing wire 19 and be connected on position sensor 15, position sensor 15 is connected to control unit 13 by data line,
It is connected again by data line and adjusts motor 12, fuel tank 9, throttle mechanisms 11, adjusts motor 12, engine 2, preceding takes oil pump 10
Power device 3, gearbox 4 and position sensor 15 are installed on automobile chassis 1.
Utility model has the advantages that
Power takeoff 3 preceding first has speed changing function, and the value range of transmission ratio i is (Nf/Nb) * (1 ± 5%), thus
Guaranteeing that engine 2 is matched with maximum torque point Nf with the rated speed Nb of self priming pump 6, input speed is the rated speed of pump, into
And guarantee the technical performances such as flow, lift, the efficiency of pump.
Secondly, measuring the revolving speed of self priming pump 6 with rotary encoder 14, tach signal conveys after the conversion of speed measurement treatment device 17
It to revolution speed display 18, is observed at any time for operator, thus the operation work feelings of intuitive and quantization understanding self priming pump 6
Condition therefrom reflects the load condition of self priming pump 6.
Third controls the position of gas pedal 16 by manually controlling bracing wire 19 with hand throttle 20, then passes through position
Sensor 15 issues electric signal to control unit 13, and control unit 13 will exchange section motor 12 and issue signal, leads to after signal processing
The aperture that motor 12 adjusts throttle mechanisms 11 is overregulated, and then adjusts the oil for entering automobile engine 2 through oil pump 10 from fuel tank 9
Amount and air quantity realize the revolving speed control of engine 2.Operator adjusts the revolving speed of automobile engine 2 by hand throttle 20, works as pump
Speed display 18 read revolution speed close to self priming pump 6 rated speed Nb when, hand is locked by hand throttle locator 21
The position of the operation handle of dynamic throttle 20 meets the job requirement of self priming pump 6 to keep the invariablenes turning speed of automobile engine 2.
Therefore, the utility model is innovated on accelerator mode control, when running car, using the traditional oil of automobile
Door pedal 16 controls 2 revolving speed of engine, when self priming pump 6 works, controls 2 revolving speed of engine with hand throttle 20.Moreover, this reality
It is respectively worked, is not interfere with each other with novel hand throttle 20 and gas pedal 16.
4th, the utility model uses preceding 3 power taking of power takeoff, need not be by gearbox 4 and vehicle transmission shaft 7, no when power taking
But reduce intermediate transmission link, improve efficiency, the quantity of transmission shaft is also reduced than rear power takeoff scheme, is reduced costs,
Reduce fault point, while significantly saving the installation space of pump, convenient for the interior water drainage facility for carrying more multi-line etc. and work
Tool.
5th, self priming pump is when pump is opened in operation of draining flooded fields, it is not necessary to bottom valve be arranged in suction line, opening need not be into pump chamber before pumping
Water filling, direct pump activation after being inserted directly into suction line in water is not only easy to operate, high-efficient, also significantly reduces
Failure rate, while pump truck can also rest in the safety zone far from ponding, it is not necessary to go deep into water.
It is described above to be merely exemplary for the utility model, and not restrictive, those of ordinary skill in the art
Understand, without departing from the spirit and scope defined by the claims, can many modifications may be made, variation or it is equivalent, but
It falls within the protection scope of the utility model.