CN209508120U - A kind of production system of water-based ink - Google Patents
A kind of production system of water-based ink Download PDFInfo
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- CN209508120U CN209508120U CN201920086335.8U CN201920086335U CN209508120U CN 209508120 U CN209508120 U CN 209508120U CN 201920086335 U CN201920086335 U CN 201920086335U CN 209508120 U CN209508120 U CN 209508120U
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- precipitating
- raw material
- reaction kettle
- filter
- hybrid reaction
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Abstract
The utility model discloses a kind of production systems of water-based ink, including raw material hybrid reaction kettle, ultrasonic processing apparatus, precipitating to stand case, filter device and collecting box；Agitating shaft is provided in raw material hybrid reaction kettle, ultrasonic processing apparatus includes the multiple ultrasonic wave dispersing chambers from top to bottom set gradually, one supersonic generator is respectively installed in each ultrasonic wave dispersing chamber, it is connected between two adjacent ultrasonic wave dispersing chambers by dispatch tube, is respectively arranged with a solenoid electric valve on each dispatch tube；It includes the rest chamber on top and the precipitating lumen of lower part that precipitating, which stands case, and filter device includes the Rose Box of upper multilayer filter-paper filter and lower part, is from top to bottom successively spaced setting several layers filter cloth in Rose Box；Rose Box bottom is connected at the top of collecting box by discharge nozzle, and vacuum filtration pump is connected on discharge nozzle.
Description
Technical field
The utility model relates to ink production field, specially a kind of production system of water-based ink.
Background technique
" water-based ink ", which is called, does dye ink, and the ink of molecular level fully dissolved, this ink is complete composite solution,
The probability very little of spanishing head, is easy to be absorbed by material after air brushing, its main feature is that bright in luster, well arranged and price is also compared with pigment
Type ink is low, therefore is the preferred product for printing the purposes such as picture product, production color spray business card.In addition photo can reach after cuticula
It is similarly completely waterproof with oily ink photo, and oil painting can also showed by the effect photo of variety classes cuticula
(flannelette), bright (bright face), woven design, radium-shine and other effects.
Since water-based ink needs to add multi-solvents, auxiliary material etc. in process of production, generated during the reaction
Grain material demand is sufficiently mixed dispersion, and uniformity affects the quality of product；The production system of current water-based ink mixes
Effect is poor, can not adequately be filtered to crude product, homogenization, so that the ink using effect produced is undesirable.
Utility model content
The purpose of this utility model is to provide a kind of production systems of water-based ink, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the utility model provides the following technical solutions: a kind of production system of water-based ink, including
Raw material hybrid reaction kettle, ultrasonic processing apparatus, precipitating stand case, filter device and collecting box；
Raw material hybrid reaction kettle top side is provided with feed opening, and raw material hybrid reaction kettle upper center is equipped with stirring electricity
Machine is provided with the agitating shaft with paddle, the output end and stirring axis connection of stirring motor in raw material hybrid reaction kettle；
Raw material hybrid reaction bottom portion is connect at the top of ultrasonic processing apparatus by the first conveying pipeline, is set on the first conveying pipeline
It is equipped with the first pumping mechanism, ultrasonic processing apparatus includes the multiple ultrasonic wave dispersing chambers from top to bottom set gradually, each ultrasound
Wavelength-division dissipates indoor respectively one supersonic generator of installation, is connected between two adjacent ultrasonic wave dispersing chambers by dispatch tube, respectively
A solenoid electric valve is respectively arranged on dispatch tube；
Ultrasonic processing apparatus bottom stands box top with precipitating and is connect by the second conveying pipeline, is provided on the second conveying pipeline
Second pumping mechanism, it includes the rest chamber on top and the precipitating lumen of lower part that precipitating, which stands case, rest chamber bottom and precipitating lumen
Top connection；
Filter device includes the Rose Box of upper multilayer filter-paper filter and lower part, and precipitating stands case and multi-layer filter paper filters
Connected by third conveying pipeline at the top of device, be provided with third pumping mechanism on third conveying pipeline, multi-layer filter paper filter bottom and
It is connected at the top of Rose Box by catheter, from top to bottom successively several layers filter cloth is arranged in interval in Rose Box；
Rose Box bottom is connected at the top of collecting box by discharge nozzle, and vacuum filtration pump is connected on discharge nozzle.
Preferably, raw material hybrid reaction kettle side wall is double-layer structure, and electric heating tube component is embedded in side wall, and raw material is mixed
It closes reaction kettle inner wall and is provided with temperature sensor, electric heating tube component, temperature sensor are connect with temperature controller respectively.
Preferably, in ultrasonic processing apparatus in addition to the ultrasonic wave dispersing chamber of bottom, remaining each ultrasonic wave dispersing chamber bottom
It is disposed as the slope guide frame diagonally downward to ultrasonic wave dispersing chamber middle part.
Preferably, rest chamber bottom is ramp structure, the funnel-shaped structure with precipitating segment dislocation opening upwards.
Preferably, third conveying pipeline is passed through rest chamber and precipitates the junction of lumen.
Compared with prior art, the utility model has the beneficial effects that the utility model passes through the raw material to water-based ink
It is mixed by raw material hybrid reaction kettle, multi-stage ultrasonic dispersion is carried out by ultrasonic processing apparatus, is quiet by precipitating
Case is set to be staticly settled, filtered for the first time by filter device and multiple filtration, it is final under the action of pump is filtered by vacuum
Homogeneous, the good product of dispersion effect is obtained, can reach color is suitable for that the effect of ink marks quick-drying can permeate rapidly in paper
In fiber, paper is not moistened on writing no ink spot, phozy side, and water outlet is smooth when use.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
In figure: 1, raw material hybrid reaction kettle；2, ultrasonic processing apparatus；3, precipitating stands case；4, filter device；5, it collects
Case；6, feed opening；7, stirring motor；8, agitating shaft；9, electric heating tube component；10, temperature sensor；11, temperature controller；
12, the first conveying pipeline；13, the first pumping mechanism；14, ultrasonic wave dispersing chamber；15, supersonic generator；16, dispatch tube；17, electric
Magnetic control valve；18, the second conveying pipeline；19, the second pumping mechanism；20, rest chamber；21, lumen is precipitated；22, multi-layer filter paper filters
Device；23, Rose Box comes；24, third conveying pipeline；25, third pumping mechanism；26, catheter；27, filter cloth；28, discharge nozzle；29,
Vacuum filtration pump.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
In the description of the present invention, it should be noted that the instructions such as term "vertical", "upper", "lower", "horizontal"
Orientation or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description the utility model and simplification
Description, rather than the device or element of indication or suggestion meaning must have a particular orientation, constructed and grasped with specific orientation
Make, therefore should not be understood as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term " is set
Set ", " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection,
Or it is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, intermediary can also be passed through
It is indirectly connected, can be the connection inside two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
Referring to Fig. 1, the utility model provides a kind of technical solution: a kind of production system of water-based ink, including raw material
Hybrid reactor 1, ultrasonic processing apparatus 2, precipitating stand case 3, filter device 4 and collecting box 5；
1 top side of raw material hybrid reaction kettle is provided with feed opening 6, and 1 upper center of raw material hybrid reaction kettle, which is equipped with, to be stirred
Motor 7 is mixed, the agitating shaft 8 with paddle, the output end and agitating shaft 8 of stirring motor 7 are provided in raw material hybrid reaction kettle 1
Connection；
1 bottom of raw material hybrid reaction kettle is connect at the top of ultrasonic processing apparatus 2 by the first conveying pipeline 12, the first conveying pipeline
The first pumping mechanism 13 is provided on 12, ultrasonic processing apparatus 2 includes the multiple ultrasonic wave dispersing chambers from top to bottom set gradually
14, a supersonic generator 15 is respectively installed, between two adjacent ultrasonic wave dispersing chambers 14 in each ultrasonic wave dispersing chamber 14
It is connected to by dispatch tube 16, a solenoid electric valve 17 is respectively arranged on each dispatch tube 16；
2 bottom of ultrasonic processing apparatus stands with precipitating and is connect at the top of case 3 by the second conveying pipeline 18, on the second conveying pipeline 18
It is provided with the second pumping mechanism 19, it includes the rest chamber 20 on top and the precipitating lumen 21 of lower part, rest chamber 20 that precipitating, which stands case 3,
It is connected at the top of bottom and precipitating lumen 21；
Filter device 4 includes the Rose Box 23 of upper multilayer filter-paper filter 22 and lower part, and precipitating stands case 3 and multilayer is filtered
It is connected at the top of paper filter 22 by third conveying pipeline 24, third pumping mechanism 25, multilayer filter is provided on third conveying pipeline 24
22 bottom of paper filter is connected to at the top of Rose Box 23 by catheter 26, if successively interval setting from top to bottom in Rose Box 23
Dried layer filter cloth 27；
23 bottom of Rose Box is connected to 5 top of collecting box by discharge nozzle 28, is connected with vacuum filtration pump 29 on discharge nozzle 28.
Preferably, 1 side wall of raw material hybrid reaction kettle is double-layer structure, is embedded with electric heating tube component 9, raw material in side wall
1 inner wall of hybrid reactor is provided with temperature sensor 10, electric heating tube component 9, temperature sensor 10 respectively with temperature controller
11 connect, the material reaction temperature in 10 real-time monitoring raw material hybrid reaction kettle 1 of temperature sensor, and temperature signal is sent to
Temperature controller 11, so that the work of electric heating tube component 9 is controlled by temperature controller 11, so that it is anti-to adjust raw material mixing
Answer the temperature in kettle 1 so that material in mixing in suitable state of temperature, be conducive to the progress of reaction.
Preferably, in ultrasonic processing apparatus 2 in addition to the ultrasonic wave dispersing chamber 14 of bottom, remaining each ultrasonic wave dispersing chamber 14
Bottom is disposed as the slope guide frame to 14 middle part of ultrasonic wave dispersing chamber diagonally downward, is convenient for upper layer ultrasonic wave dispersing chamber 14
Ultrasonic wave dispersing chamber 14 of the interior material well into lower layer.
Preferably, 20 bottom of rest chamber is ramp structure, the funnel-shaped structure of opening upwards is formed with precipitating lumen 21, just
It imports in precipitating lumen 21 and assembles in sediment.
Preferably, third conveying pipeline 24 is passed through rest chamber 20 and precipitates the junction of lumen 21, convenient for in rest chamber 20
Supernatant extracted.
Working principle: material required for being once added in from feed opening 6 into raw material hybrid reaction kettle 1, and pass through temperature
Degree controller 11 is adjusted to suitable temperature, and starting stirring motor 7 stirs evenly reaction mass, after the reaction was completed, obtains ink
Water crude product starts the first pumping mechanism 13, and ink crude product is transported to ultrasonic processing apparatus 2 by the first conveying pipeline 12
Interior, ultrasonic processing apparatus 2 includes multiple ultrasonic wave dispersing chambers 14 for from top to bottom setting gradually, in each ultrasonic wave dispersing chamber 14
Respectively one supersonic generator 15 of installation, is respectively set the different operating of the supersonic generator 15 in each ultrasonic wave dispersing chamber 14
The solenoid electric valve 17 on each dispatch tube 16 is from top to bottom successively opened in frequency, timing, is successively carried out to ink crude product multistage
Dispersion crushes the sludge in ink crude product, homogenizes to ink crude product using the cavitation of ultrasonic wave.Ultrasound
After processing, start the second pumping mechanism 19, ink crude product is transported to precipitating by the second conveying pipeline 18 and stands in case 3, quiet
It sets and stands a period of time in room 20, sediment sinking is deposited in shallow lake lumen 21；After calmness is set, start third pumping mechanism
25, the supernatant of ink crude product is transported in filter device 4 by third conveying pipeline 24, at this time starting vacuum filtration pump 29,
Ink crude product first passes through multi-layer filter paper filter 22 and is filtered for the first time, carries out using the several layers filter cloth 27 in filter box 23
Further filtering, finally obtained ink, which enters in collecting box 5, to be collected.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of production system of water-based ink, which is characterized in that including raw material hybrid reaction kettle (1), ultrasonic processing apparatus
(2), precipitating stands case (3), filter device (4) and collecting box (5)；
Raw material hybrid reaction kettle (1) top side is provided with feed opening (6), and raw material hybrid reaction kettle (1) upper center is equipped with
Stirring motor (7), raw material hybrid reaction kettle (1) is interior to be provided with the agitating shaft (8) with paddle, the output of stirring motor (7)
End is connect with agitating shaft (8)；
Raw material hybrid reaction kettle (1) bottom is connect at the top of ultrasonic processing apparatus (2) by the first conveying pipeline (12), the first conveying
It is provided with the first pumping mechanism (13) on pipe (12), ultrasonic processing apparatus (2) includes the multiple ultrasounds from top to bottom set gradually
Wave dispersing chamber (14) respectively installs a supersonic generator (15), two adjacent ultrasounds in each ultrasonic wave dispersing chamber (14)
It is connected between wave dispersing chamber (14) by dispatch tube (16), is respectively arranged with a solenoid electric valve on each dispatch tube (16)
(17)；
Ultrasonic processing apparatus (2) bottom stands with precipitating and is connect at the top of case (3) by the second conveying pipeline (18), the second conveying pipeline
(18) it is provided on the second pumping mechanism (19), precipitating stands the sediment tube that case (3) include rest chamber (20) and lower part on top
It is connected at the top of chamber (21), rest chamber (20) bottom and precipitating lumen (21)；
Filter device (4) includes the Rose Box (23) of upper multilayer filter-paper filter (22) and lower part, and precipitating stands case (3) and more
It is connected at the top of layer filter-paper filter (22) by third conveying pipeline (24), third conveying pipeline is provided with third pumping mechanism on (24)
(25), be connected at the top of multi-layer filter paper filter (22) bottom and Rose Box (23) by catheter (26), Rose Box (23) it is interior by
Successively interval setting several layers filter cloth (27) under；
Rose Box (23) bottom is connected with vacuum filtration on (28) by discharge nozzle (28) connection collecting box (5) top, discharge nozzle
It pumps (29).
2. a kind of production system of water-based ink according to claim 1, it is characterised in that: raw material hybrid reaction kettle (1)
Side wall is double-layer structure, is embedded with electric heating tube component (9) in side wall, raw material hybrid reaction kettle (1) inner wall is provided with temperature
Sensor (10), electric heating tube component (9), temperature sensor (10) are connect with temperature controller (11) respectively.
3. a kind of production system of water-based ink according to claim 1, it is characterised in that: in ultrasonic processing apparatus (2)
In addition to the ultrasonic wave dispersing chamber (14) of bottom, remaining each ultrasonic wave dispersing chamber (14) bottom is disposed as to ultrasonic wave dispersing chamber
(14) the slope guide frame of middle part diagonally downward.
4. a kind of production system of water-based ink according to claim 1, it is characterised in that: rest chamber (20) bottom is oblique
Slope structure forms the funnel-shaped structure of opening upwards with precipitating lumen (21).
5. a kind of production system of water-based ink according to claim 1, it is characterised in that: third conveying pipeline (24) is passed through
The junction of rest chamber (20) and precipitating lumen (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920086335.8U CN209508120U (en) | 2019-01-18 | 2019-01-18 | A kind of production system of water-based ink |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920086335.8U CN209508120U (en) | 2019-01-18 | 2019-01-18 | A kind of production system of water-based ink |
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| Publication Number | Publication Date |
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| CN209508120U true CN209508120U (en) | 2019-10-18 |
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| CN201920086335.8U Active CN209508120U (en) | 2019-01-18 | 2019-01-18 | A kind of production system of water-based ink |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113967378A (en) * | 2020-07-24 | 2022-01-25 | 中国科学院过程工程研究所 | Solid-liquid separation device and solid-liquid separation equipment |
-
2019
- 2019-01-18 CN CN201920086335.8U patent/CN209508120U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113967378A (en) * | 2020-07-24 | 2022-01-25 | 中国科学院过程工程研究所 | Solid-liquid separation device and solid-liquid separation equipment |
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