CN115770433A - A new type of fully automatic tubular ultrafiltration membrane pretreatment filter device - Google Patents
A new type of fully automatic tubular ultrafiltration membrane pretreatment filter device Download PDFInfo
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- CN115770433A CN115770433A CN202211714262.5A CN202211714262A CN115770433A CN 115770433 A CN115770433 A CN 115770433A CN 202211714262 A CN202211714262 A CN 202211714262A CN 115770433 A CN115770433 A CN 115770433A
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
Description
技术领域technical field
本发明涉及过滤装置技术领域,尤其涉及一种新型全自动管式超滤膜预处理过滤装置。The invention relates to the technical field of filtration devices, in particular to a novel fully automatic tubular ultrafiltration membrane pretreatment filtration device.
背景技术Background technique
现阶段垃圾渗滤液等高浓度有机废水处理中常用工艺为外置式MBR膜系统,该系统预处理装置为800um--1000um的过滤器,其目的是避免纤维、毛发等物质进入MBR膜膜管内部堵塞膜管。现市面常用的过滤器为:1.篮式过滤器-由筒体和不锈钢滤网组成,滤网打孔-需要定期人工拆卸过滤器冲洗滤网;2.袋式过滤器-体积庞大,滤袋更换频繁,人工拆卸维护环境极差;3.自清洗过滤器-由筒体、不锈钢滤网和自动转刷组成,滤网打孔-过滤器在自动清洗排污过程中,水大量从排污口流出,导致MBR膜系统供水不足,后续系统持续运行,浓缩比大幅增加进而堵塞超滤膜。At present, the commonly used process in the treatment of high-concentration organic wastewater such as landfill leachate is an external MBR membrane system. The pretreatment device of this system is a filter of 800um--1000um. The purpose is to prevent fibers, hair and other substances from entering the inside of the MBR membrane tube. Clogged membrane tube. The commonly used filters in the market are: 1. Basket filter - composed of a cylinder and a stainless steel filter screen, the filter screen is perforated - the filter needs to be manually disassembled and rinsed regularly; 2. Bag filter - bulky, filter The bag is replaced frequently, and the manual disassembly and maintenance environment is extremely poor; 3. Self-cleaning filter-composed of cylinder body, stainless steel filter screen and automatic rotating brush, the filter screen is perforated-during the process of automatic cleaning and sewage discharge of the filter, a large amount of water flows from the sewage outlet Outflow, resulting in insufficient water supply of the MBR membrane system, the subsequent system continues to operate, the concentration ratio increases significantly and the ultrafiltration membrane is blocked.
发明内容Contents of the invention
本发明的目的是针对背景技术中存在的问题,提出一种新型全自动管式超滤膜预处理过滤装置。The purpose of the present invention is to propose a novel fully automatic tubular ultrafiltration membrane pretreatment filter device for the problems existing in the background technology.
本发明的技术方案:一种新型全自动管式超滤膜预处理过滤装置,包括自清洗过滤器、旁路系统以及控制系统,旁路系统包括篮式过滤器、进口管道和出口管道,所述自清洗过滤器的进水端和所述篮式过滤器的出水端均和所述进口管道固定并连通,所述自清洗过滤器的出水端和所述篮式过滤器的进水端均和所述出口管道固定并连通,控制系统包括控制柜,还包括和所述控制柜电性连接的进水压力变送器和出水流量计,所述进水压力变送器设置在所述进口管道上,所述出水流量计设置在所述出口管道上。The technical scheme of the present invention: a novel fully automatic tubular ultrafiltration membrane pretreatment filter device, including a self-cleaning filter, a bypass system and a control system, the bypass system includes a basket filter, an inlet pipe and an outlet pipe, the The water inlet end of the self-cleaning filter and the water outlet end of the basket filter are fixed and communicated with the inlet pipeline, and the water outlet end of the self-cleaning filter and the water inlet end of the basket filter are all fixed and communicated with the inlet pipe. It is fixed and communicated with the outlet pipeline, and the control system includes a control cabinet, and also includes an inlet water pressure transmitter and an outlet water flowmeter electrically connected to the control cabinet, and the inlet water pressure transmitter is arranged at the inlet On the pipeline, the outlet water flow meter is arranged on the outlet pipeline.
优选的,所述自清洗过滤器、所述篮式过滤器和所述控制柜均安装在过滤撬装底座上。Preferably, the self-cleaning filter, the basket filter and the control cabinet are all installed on a filter skid base.
优选的,所述进口管道上设有过滤撬装总进口,所述出口管道上设有过滤撬装总出口。Preferably, the inlet pipe is provided with a filter skid-mounted general inlet, and the outlet pipe is provided with a filter skid-mounted general outlet.
优选的,所述自清洗过滤器和所述篮式过滤器均包括水阀。Preferably, both the self-cleaning filter and the basket filter include water valves.
优选的,所述自清洗过滤器还包括自清洗排污口和自清洗反洗进水口,所述自清洗过滤器还设有电动转刷架组件。Preferably, the self-cleaning filter also includes a self-cleaning sewage outlet and a self-cleaning backwash water inlet, and the self-cleaning filter is also provided with an electric rotating brush holder assembly.
优选的,所述电动转刷架组件的包括驱动电机,所述驱动电机的输出端安装有位于所述自清洗过滤器内的刷架,所述刷架上安装有硅胶刮板和过滤网。Preferably, the electric rotating brush holder assembly includes a driving motor, the output end of the driving motor is installed with a brush holder located in the self-cleaning filter, and a silicone scraper and a filter screen are installed on the brush holder.
与现有的技术相比,本发明的有益效果是:本发明专利采用组合装置,由自清洗过滤器、旁路系统和仪表控制系统组成,系统正常运行时自清洗过滤器发挥作用,当控制系统检测到自清洗过滤器堵塞时系统会通过阀门切换到旁路系统运行,该装置可自动化运行,避免了人工拆卸清洗过滤器,排污直接进入排水口,无污水泄漏,且过滤器在执行自清洗过程中也不会导致膜系统进水流量不足,浓缩比增加而堵塞超滤膜的风险,并且无需人工维护巡检。Compared with the existing technology, the beneficial effect of the present invention is: the patent of the present invention adopts a combined device, which is composed of a self-cleaning filter, a bypass system and an instrument control system. When the system is in normal operation, the self-cleaning filter plays a role. When the control When the system detects that the self-cleaning filter is blocked, the system will switch to the bypass system through the valve. The device can be operated automatically, avoiding manual disassembly and cleaning of the filter, and the sewage directly enters the drain without sewage leakage, and the filter is performing self-cleaning During the cleaning process, there will be no risk of insufficient water flow into the membrane system, increased concentration ratio and clogging of the ultrafiltration membrane, and no manual maintenance and inspection is required.
附图说明Description of drawings
图1为本发明提出的一种新型全自动管式超滤膜预处理过滤装置的结构示意图;Fig. 1 is the structural representation of a kind of novel full-automatic tubular ultrafiltration membrane pretreatment filtering device that the present invention proposes;
图2为本发明提出的一种新型全自动管式超滤膜预处理过滤装置的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of a kind of novel full-automatic tubular ultrafiltration membrane pretreatment filtering device proposed by the present invention;
图3为本发明提出的一种新型全自动管式超滤膜预处理过滤装置电动转刷架组件的结构示意图。Fig. 3 is a schematic structural diagram of a new type of fully automatic tubular ultrafiltration membrane pretreatment filter device proposed by the present invention, an electric rotating brush holder assembly.
附图标记:1、自清洗过滤器;2、篮式过滤器;3、控制柜;4、过滤撬装总进口;5、过滤撬装总出口;6、进水压力变送器;7、出水流量计;8、过滤撬装底座;9、自清洗排污口;10、自清洗反洗进水口;11、水阀;12、进口管道;13、出口管道;14、电动转刷架组件;15、刷架;16、硅胶刮板;17、过滤网;18、驱动电机。Reference signs: 1. Self-cleaning filter; 2. Basket filter; 3. Control cabinet; 4. General inlet of filter skid; 5. General outlet of filter skid; 6. Water inlet pressure transmitter; 7. Outlet flowmeter; 8. Filtration skid-mounted base; 9. Self-cleaning sewage outlet; 10. Self-cleaning backwash water inlet; 11. Water valve; 12. Inlet pipe; 13. Outlet pipe; 14. Electric brush holder assembly; 15. Brush holder; 16. Silicone scraper; 17. Filter screen; 18. Drive motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
实施例一Embodiment one
参照附图1-2,一种新型全自动管式超滤膜预处理过滤装置,包括自清洗过滤器1、旁路系统以及控制系统,旁路系统包括篮式过滤器2、进口管道12和出口管道13,自清洗过滤器1的进水端和篮式过滤器2的出水端均和进口管道12固定并连通,自清洗过滤器1的出水端和篮式过滤器2的进水端均和出口管道13固定并连通,由此形成了循环水路,控制系统包括控制柜3,还包括和控制柜3电性连接的进水压力变送器6和出水流量计7,进水压力变送器6设置在进口管道12上,出水流量计7设置在出口管道13上,自清洗过滤器1、篮式过滤器2和控制柜3均安装在过滤撬装底座8上,进口管道12上设有过滤撬装总进口4,出口管道13上设有过滤撬装总出口5,自清洗过滤器1和篮式过滤器2均包括水阀11,自清洗过滤器1还包括自清洗排污口9和自清洗反洗进水口10。With reference to accompanying drawing 1-2, a kind of novel full-automatic tubular ultrafiltration membrane pretreatment filtering device comprises self-
基于实施例一的一种新型全自动管式超滤膜预处理过滤装置工作原理是:在本装置正常运行时,首先是通过自清洗过滤器发挥作用,自清洗过滤器会对进入的液体进行过滤,在整个过滤过程中,当控制系统,通过进水压力变送器6或出水流量计7检测到自清洗过滤器后端流量降低时或过滤前端压力升高时,延时5秒钟后,启动旁路系统中篮式过滤器2的进水阀,篮式过滤器2的进水阀开启后延时20秒关闭自清洗过滤器进水阀,自清洗过滤器开启反冲自清洗排放模式,该模式通过自清洗反洗进水口10进水,清洗结束后通过自清洗排污口9排出即可,当自清洗时间到达后,停止反冲自清洗排放模式,开启自清洗过滤器进水阀,自清洗过滤器进水阀开启后延时20秒关篮式过滤器2的进水阀,设备再次进入过滤过程,从而实现对曝气池硝化液的高效过滤,并通过排放系统排除混合污泥中的机械杂质,保护外置MBR膜系统在运行中免受磨损和堵塞,达到稳定工艺过程,保障安全生产的作用。The working principle of a new type of fully automatic tubular ultrafiltration membrane pretreatment filter device based on
实施例二Embodiment two
参照附图3,基于实施例一的基础上,自清洗过滤器1还设有电动转刷架组件14,电动转刷架组件14的包括驱动电机18,驱动电机18的输出端安装有位于自清洗过滤器1内的刷架15,刷架15上安装有硅胶刮板16和过滤网17,过滤网17为316L不锈钢板材质。With reference to accompanying
本实施例中,当自清洗过滤器发挥作用,自清洗过滤器会对进入的液体进行过滤,在整个过滤过程中,电动转刷架组件14会作业,启动驱动电机18驱动刷架15转动,硅胶刮板16会刮除自清洗过滤器1内壁的杂质,过滤网17可以对液体进行过滤,过滤网17空隙均匀,强度可靠,截留效率高,可以耐受高浓度盐水腐蚀,在本实施例中,其可以过滤精度为800um,过滤清洗效果优于传统过滤网,旁路系统采用稳定可靠的篮式过滤器机械强度高,不易破损。同时系统配置压力变送器,自动阀门,控制箱实现了系统的无人值守全自动运行。In this embodiment, when the self-cleaning filter plays a role, the self-cleaning filter will filter the incoming liquid. During the whole filtering process, the electric rotating
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116905614A (en) * | 2023-06-13 | 2023-10-20 | 埃梯梯智慧水务科技有限公司 | Non-negative pressure laminated water supply and sewage treatment method and system based on photovoltaic power generation |
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| CN210138510U (en) * | 2019-04-12 | 2020-03-13 | 江苏迪森金属制品有限公司 | Full-automatic blowdown filter |
| CN217163490U (en) * | 2022-05-07 | 2022-08-12 | 华能(天津)煤气化发电有限公司 | Filtration equipment and process water circulation system |
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| CN202569766U (en) * | 2012-02-24 | 2012-12-05 | 四川高精净化设备有限公司 | Self-cleaning filter capable of changing filter element online |
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