CN209507961U - A kind of sludge dehydration device - Google Patents

A kind of sludge dehydration device Download PDF

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Publication number
CN209507961U
CN209507961U CN201821741432.8U CN201821741432U CN209507961U CN 209507961 U CN209507961 U CN 209507961U CN 201821741432 U CN201821741432 U CN 201821741432U CN 209507961 U CN209507961 U CN 209507961U
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concentrator bowl
gear
shell
mud mouth
dehydration device
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CN201821741432.8U
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宋超
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China Railway Environmental and Technology Engineering Co Ltd
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China Railway Environmental and Technology Engineering Co Ltd
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Abstract

The utility model discloses a kind of sludge dehydration device, concentrator bowl, folded spiral shell auger and shell;The concentrator bowl and shell are installed at certain dehydration gap, and concentrator bowl can opposite shell high-speed rotation, the barrel of the concentrator bowl be that may filter that barrel under the action of driving device;The folded spiral shell auger is mounted in concentrator bowl by transmission component, and is rotated with concentrator bowl at a constant-speed ratio;Along concentrator bowl pivot center direction, the both ends of the concentrator bowl are respectively equipped with into bucket and mud mouth, and opposing stationary installation is formed with shell into bucket and mud mouth;The bottom of the shell is equipped with discharge outlet;Drying unit is additionally provided at the mud mouth;By using the setting of centrifugal dewatering combination propulsive mechanism, and matching design is carried out with combination in ventilation temperature control, so that the sludge dehydration device structure of the utility model is simple, it is convenient to operate, there is good dehydration effect under certain energy consumption, be suitble to promote and apply.

Description

A kind of sludge dehydration device
Technical field
The utility model relates to technical field of sewage, especially a kind of sludge dehydration device.
Background technique
Sludge is the inevitable outcome after sewage treatment plant and sewage plant sewage treatment, without the dirt of fine processing disposition After mud enters environment, it will bring secondary pollution directly to water body and atmosphere, will also be constituted to the activity of ecological environment and the mankind Serious threat.Therefore, sludge is very prudent in processing, and sludge can be divided into dewatering technology of mud and dirt in processing Two kinds of mud drying process.
Sludge dewatering equipment is a kind of sludge treatment device of continuous operation, because the lower work of mud extraction moisture content is stable, Have the characteristics that less energy-consuming, control management relatively easy, easy to maintenance have obtained widely in work, mine, sewage treatment industry Using.Existing sludge dewatering equipment mainly includes following several:
Plate and frame sludge dewatering equipment: in the state of closed, the extruding of sheet frame is passed through by the sludge that high-pressure pump is squeezed into, is made Water in sludge is discharged by filter cloth, reaches dehydration purpose.
Belt mud dewatering equipment: the strainer being tensioned by upper and lower two is entrainment of sludge blanket, from a succession of regular arrangement S-shaped process in roll-in cylinder forms squeezing and shearing force to sludge blanket by the tension of strainer itself, the hair in sludge blanket Thin water squeezes out, to realize sludge dewatering.
Centrifugal sludge dehydration machine: the auger conveyor by reprinting and with hollow rotating shaft forms, and sludge is sent by hollow rotating shaft Enter rotating cylinder, under the centrifugal force that high speed rotation generates, it is intracavitary that production is dumped into rotary drum.Since specific gravity is different, solid-liquid point is formed From.Sludge is transported to the tapered end of rotary drum by exporting continuous discharge under the promotion of auger conveyor;The liquid of pendular ring layer then by Crest of weir continuous " overflow " drains into outside rotary drum to be discharged by gravity.
Stacked sludge dewatering equipment: by fixed ring, the ring that moves about, which is layered on top of each other, to be added, the filtering master that helical axis is formed therethrough Body.Sufficiently dehydration, filtrate are realized by the internal pressure effect that gravity concentration and sludge are formed in progradation by back pressure plate It is formed by filter seam discharge from fixed ring and loose collar, mud cake is discharged from the end of de-watering section.
Although sludge dewatering equipment has diversified forms, it still has that dehydrating effect is bad, energy consumption is big, because This is needed to promote the development of sewage treatment to carry out, and relevant device also needs further improve and perfect.
Summary of the invention
The goal of the invention of the utility model is: in view of the above problems, providing a kind of sludge dehydration device, passes through Matching design is carried out with combination using the setting of centrifugal dewatering combination propulsive mechanism, and in ventilation temperature control, so that this is practical Novel sludge dehydration device structure is simple, and it is convenient to operate, and has good dehydration effect under certain energy consumption, is suitble to push away Wide application.
The technical solution adopted in the utility model is as follows:
The sludge dehydration device of the utility model, including concentrator bowl, folded spiral shell auger and shell;The concentrator bowl and shell at The installation of certain dehydration gap, concentrator bowl can under the action of driving device opposite shell high-speed rotation, the barrel of the concentrator bowl To may filter that barrel;The folded spiral shell auger is mounted in concentrator bowl by transmission component, and is rotated with concentrator bowl at a constant-speed ratio; Along concentrator bowl pivot center direction, the both ends of the concentrator bowl are respectively equipped with into bucket and mud mouth, into bucket and are gone out Mud mouth forms opposing stationary installation with shell;The bottom of the shell is equipped with discharge outlet;Baking is additionally provided at the mud mouth Equipment for drying.
It is centrifuged folded spiral shell formula dewatering device since using the above structure, the sludge dehydration device of the utility model combines, And transmission connecting structure between the two is reasonably devised, finally further guarantee dehydrating effect in conjunction with drying unit, So that the sludge dehydration device simple and ingenious structure of the utility model, the associated mechanisms of centrifugal dehydration mechanism and folded spiral shell dewatering device The mutually ingenious combination of component is installed and used, so that sludge enters in concentrator bowl from the end of concentrator bowl by feed hopper, and in height Dehydration is realized under the rotary action of the concentrator bowl of speed rotation, the sludge of constantly dehydration accumulation is squeezed into using folded spiral shell auger Row second dehydration is finally discharged outside dehydration device further through mud mouth and passes through drying unit at mud mouth further by water Divide drying, so that the dehydrating effect of the sludge by the application dehydration is very good, using centrifugal dehydration mechanism and folded spiral shell dewaterer The combination of the mechanism part of structure enables the sludge dehydration device of the utility model compared to existing each mode Dewaterer can be realized multistage dehydration under the effect of same energy consumption, and dehydrating effect has good considerably beyond existing dewatering device Good use value is suitble to promote and apply.
The sludge dehydration device of the utility model, one end of the concentrator bowl are equipped with rotary axle box, rotary axle box and centrifugation Cylinder is integrally fixedly connected;Driving device includes transmission belt and driving motor, and the lateral wall of the rotary axle box is equipped with several use In the groove of installation transmission belt, the rotary axle box is connect by transmission belt with driving motor, and driving motor drives rotary axle box Drive concentrator bowl high-speed rotation.
Further, described installed into the mud outlet end of bucket and rotary axle box, mud mouth and concentrator bowl by bearing connects It connects;It is described to pass through mounting bracket with respect to ground fixed installation into bucket and mud mouth.
Since using the above structure, concentrator bowl is integrally fixedly connected with rotary axle box, turned by driving motor driving Moving axis set rotation realizes the rotation of concentrator bowl, and transmission belt stable can be rotated with motor by groove and is driven, and passes through axis It holds and connect shell, feed hopper and mud mouth with concentrator bowl, so that shell, feed hopper and mud mouth be not dynamic by the rotation of concentrator bowl The influence of work guarantees the stability of the mounting structure of the two, so that less consume energy and guarantee the normal operating into mud and draining.
The sludge dehydration device of the utility model, the transmission component are erected in concentrator bowl by several connecting rods one, respectively Connecting rod one is uniformly in certain interval and uniformly arranges along the inside circumference wall of concentrator bowl;One end of the folded spiral shell flood dragon and rotation Component connection, the other end are connect by bearing three with concentrator bowl;The bearing three is connect by several connecting rods two with concentrator bowl, respectively Connecting rod two is uniformly in inside circumference wall arrangement of the certain interval uniformly along concentrator bowl mud outlet end.
Further, the transmission component is driving gear set comprising the gear one that is connect with connecting rod one and with folded spiral shell The gear two that auger end is fixedly connected, the gear one is mutually connected by meshing transmission with gear two and integral sealing be mounted on from In heart cylinder.
Further, it is intermeshed and is assembled by intermediate gear between the gear one and gear two;The intermediate gear There are three if, and equidistant interconnection is put up by a triangle;The intermediate gear can between gear one and gear two edge Certain circular path rotation, and rotated with moving gear two;The gear two is fixedly connected with folded spiral shell auger end,
Further, the transmission ratio between the gear one and gear two is 22:1.
Further, the folded spiral shell auger extends to mud outlet end by the connectivity port of concentrator bowl and rotary axle box, folds The diameter of the spacing and folded sea whelk between folded sea whelk on spiral shell auger from top to bottom gradually becomes smaller.
Due to using the above structure, transmission component and bearing three are connect by several connecting rods with concentrator bowl, each connecting rod it Between installed at a fixed gap, carry out dewatering operation and dewatered sludge in concentrator bowl so that sludge can smoothly enter and have Sequence discharge;It is mutually independent of each other between centrifugal dehydration and the dehydration of folded spiral shell, and each self-applying simultaneously enables dehydration orderly It carries out, further ensure that the dehydrating effect of dehydration device;Transmission component is designed using the structure of above-mentioned driving gear set, Structure is simple, and service performance is good, under the precondition that ensure that good transmission ratio, so that between concentrator bowl and folded spiral shell auger Mounting structure more simplify and mutual stabilization, greatly reduced the production and use cost of equipment, formed Good speed ratio, so that dehydrating effect is more preferably.
The sludge dehydration device of the utility model, the drying unit include hot air duct and hot wind air supply device;It is described Mud mouth is connect by hot air duct with hot wind air supply device.
Further, the hot air duct is equipped with several, and is evenly arranged in the periphery of mud mouth, several hot air pipes Road converges at a general pipeline and connect with hot wind air supply device;The hot air duct is inclined to be connected on mud mouth, hot wind into Wind direction is consistent with the mud extraction direction of mud mouth.
Since using the above structure, the said structure design and mud mouth of drying unit interact, sludge can go out The position of mud mouth and hot wind, which be sufficiently mixed, realizes that final step baking process, the structure between mud mouth and hot air duct are set Meter can also form certain booster action and sludge is quickly discharged outside dehydration device, ensure that the utility model The dehydration efficiency of sludge dehydration device, the practicality are strong.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1, the sludge dehydration device structure of the utility model is simple, realizes the mixed processing of multi-process dehydration, greatly Improve dehydrating effect and dehydration efficiency;
2, dehydration quality can be greatly improved under equivalent energy consumption, there is good use value;
3, using easy to operate, suitable popularization and application.
Detailed description of the invention
Fig. 1 is the structure diagram of sludge dehydration device;
Fig. 2 is a kind of structural schematic diagram of driving gear component;
Marked in the figure: 1- concentrator bowl, 2- folds spiral shell auger, 3- shell, and 4- is dehydrated gap, 5- discharge outlet, 6- rotary axle box, 7- Into bucket, 8- bearing one, 9- bearing two, 10- mud mouth, 11- transmission component, 111- gear one, 112- gear two, among 113- Gear, 114- tripod, 12- bearing three, 13- connecting rod one, 14- connecting rod two, 15- hot air duct, 16- transmission belt, 17- driving electricity Machine.
Specific embodiment
The utility model is described in detail below with reference to embodiment.
It is with reference to embodiments, practical new to this in order to which the objects, technical solutions and advantages of invention are more clearly understood Type is further elaborated.It should be appreciated that specific embodiment described herein is only used to explain the utility model, and It is not used in restriction the utility model.
Embodiment 1
As depicted in figs. 1 and 2, a kind of sludge dehydration device, including concentrator bowl 1, folded spiral shell auger 2 and shell 3;The centrifugation Cylinder 1 is installed with shell 3 at certain dehydration gap 4, and shell 3 is sealedly connected on outside concentrator bowl 1 by bearing 29, enables shell 3 It is enough to keep opposing stationary during 1 high-speed rotation of concentrator bowl, concentrator bowl 1 can under the action of driving device opposite shell 3 High-speed rotation, the barrel of the concentrator bowl 1 are that may filter that barrel;The folded spiral shell auger 2 is mounted on centrifugation by transmission component 11 In cylinder 1, and rotated with concentrator bowl 1 at a constant-speed ratio;Along the 1 pivot center direction of concentrator bowl, the both ends of the concentrator bowl 1 It is respectively equipped with into bucket 7 and mud mouth 10, forms opposing stationary installation with shell into bucket 7 and mud mouth 10;The shell Bottom be equipped with discharge outlet 5;Drying unit is additionally provided at the mud mouth 10.One end of the concentrator bowl 1 is equipped with rotation axis Set 6, rotary axle box 6 is integrally fixedly connected with concentrator bowl 1;Driving device includes transmission belt 16 and driving motor 17, the rotation The lateral wall of axle sleeve 6 is equipped with several grooves for being used to install transmission belt 16, and the rotary axle box 6 passes through transmission belt 16 and driving Motor 17 connects, and driving motor 17 drives rotary axle box 6 to drive 1 high-speed rotation of concentrator bowl.It is described into bucket 7 and rotary axle box 6, The mud outlet end of mud mouth 10 and concentrator bowl 1 is installed by bearing and is connected, and is passed through in bearing 1 and rolling bearing into bucket 7 Side wall is rotatably mounted, and mud mouth 10 is installed by the mud outlet end of another bearing (not shown) and concentrator bowl 1 and connected, and avoids The rotation of concentrator bowl 1 drives the discharge of the rotation influence sludge of mud mouth 10;It is described to pass through installation branch into bucket 7 and mud mouth 10 Frame is fixedly mounted with respect to ground.
Transmission component 11 is erected in concentrator bowl 1 by several connecting rods 1, between each connecting rod 1 is uniformly in centainly Gap is uniformly arranged along the inside circumference wall of concentrator bowl 1;One end of the folded spiral shell flood dragon is connect with runner assembly, and the other end passes through axis 3 12 are held to connect with concentrator bowl 1;The bearing 3 12 is connect by several connecting rods 2 14 with concentrator bowl 1, and each connecting rod 2 14 is uniformly It is in inside circumference wall arrangement of the certain interval uniformly along 1 mud outlet end of concentrator bowl.Transmission component 11 is driving gear set, Including the gear 1 being connect with connecting rod 1 and the gear 2 112 being fixedly connected with folded 2 end of spiral shell auger, the gear one 111 with the intermeshing of gear 2 112 transmission connection and integral sealing is mounted in concentrator bowl 1.The gear 1 and gear two Pass through the intermeshing assembly of intermediate gear 113 between 112;There are three the intermediate gear 113 is set, and pass through a tripod 114 It is connected with each other at equidistant;The intermediate gear 113 can be between gear 1 and gear 2 112 along certain circular path Rotation, and rotated with moving gear 2 112;The gear 2 112 is fixedly connected with folded 2 end of spiral shell auger, the gear 1 with Transmission ratio between gear 2 112 is 22:1.
Folded spiral shell auger 2 extends to mud outlet end by the connectivity port of concentrator bowl 1 and rotary axle box 6, folds folded on spiral shell auger 2 The diameter of spacing and folded sea whelk between sea whelk from top to bottom gradually becomes smaller.The drying unit includes hot air duct 15 and heat Wind air supply device;The mud mouth 10 is connect by hot air duct 15 with hot wind air supply device.If the hot air duct 15 is equipped with It is dry, and it is evenly arranged in the periphery of mud mouth 10, several hot air ducts 15 converge at a general pipeline and hot wind air supply device Connection;The hot air duct 15 is inclined to be connected on mud mouth 10, the mud extraction direction in the air inlet direction and mud mouth 10 of hot wind Unanimously.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model Protection scope within.

Claims (10)

1. a kind of sludge dehydration device, which is characterized in that it includes concentrator bowl (1), folded spiral shell auger (2) and shell (3);It is described from Heart cylinder (1) and shell (3) at certain dehydration gap (4) installation, concentrator bowl (1) can under the action of driving device opposite shell (3) high-speed rotation, the barrel of the concentrator bowl (1) are that may filter that barrel;The folded spiral shell auger (2) is pacified by transmission component (11) It is rotated in concentrator bowl (1), and with concentrator bowl (1) at a constant-speed ratio;Along the concentrator bowl (1) pivot center direction, institute The both ends for stating concentrator bowl (1) are respectively equipped with into bucket (7) and mud mouth (10), and shell into bucket (7) and mud mouth (10) Form opposing stationary installation;The bottom of the shell is equipped with discharge outlet (5);Drying dress is additionally provided at the mud mouth (10) It sets.
2. sludge dehydration device according to claim 1, which is characterized in that one end of the concentrator bowl (1) is equipped with rotation Axle sleeve (6), rotary axle box (6) are integrally fixedly connected with concentrator bowl (1);Driving device includes transmission belt (16) and driving motor (17), the lateral wall of the rotary axle box (6) is equipped with several for installing the groove of transmission belt (16), the rotary axle box (6) it is connect by transmission belt (16) with driving motor (17), driving motor (17) drives rotary axle box (6) to drive concentrator bowl (1) High-speed rotation.
3. sludge dehydration device according to claim 2, which is characterized in that it is described into bucket (7) and rotary axle box (6), Mud mouth (10) and the mud outlet end of concentrator bowl (1), which are installed by bearing, to be connected;It is described logical into bucket (7) and mud mouth (10) Mounting bracket is crossed to be fixedly mounted with respect to ground.
4. sludge dehydration device according to claim 1 or 2 or 3, which is characterized in that the transmission component (11) is if pass through Involvement bar one (13) is erected in concentrator bowl (1), and each connecting rod one (13) is uniformly in certain interval uniformly along concentrator bowl (1) Inside circumference wall arrangement;One end of the folded spiral shell flood dragon is connect with runner assembly, and the other end passes through bearing three (12) and concentrator bowl (1) it connects;The bearing three (12) is connect by several connecting rods two (14) with concentrator bowl (1), and each connecting rod two (14) is uniformly mutual At certain interval, uniformly the inside circumference wall along concentrator bowl (1) mud outlet end is arranged.
5. sludge dehydration device according to claim 4, which is characterized in that the transmission component (11) is transmission gear Group comprising the gear one (111) being connect with connecting rod one (13) and the gear two being fixedly connected with folded spiral shell auger (2) end (112), simultaneously integral sealing is mounted on concentrator bowl (1) for the gear one (111) and gear two (112) intermeshing transmission connection It is interior.
6. sludge dehydration device according to claim 5, which is characterized in that the gear one (111) and gear two (112) Between by intermediate gear (113) intermeshing assembly;There are three the intermediate gear (113) sets, and pass through a tripod (114) it is connected with each other at equidistant;The intermediate gear (113) can be between gear one (111) and gear two (112) along certain Circular path rotation, and with moving gear two (112) rotate;The fixed company of the gear two (112) and folded spiral shell auger (2) end It connects.
7. sludge dehydration device according to claim 5 or 6, which is characterized in that the gear one (111) and gear two (112) transmission ratio between is 22:1.
8. according to sludge dehydration device described in Claims 2 or 3 or 5 or 6, which is characterized in that the folded spiral shell auger (2) by from Mud outlet end is extended at the connectivity port of heart cylinder (1) and rotary axle box (6), folds the spacing between the folded sea whelk on spiral shell auger (2) It is from top to bottom gradually become smaller with the diameter of folded sea whelk.
9. sludge dehydration device according to claim 8, which is characterized in that the drying unit includes hot air duct (15) With hot wind air supply device;The mud mouth (10) is connect by hot air duct (15) with hot wind air supply device.
10. sludge dehydration device according to claim 9, which is characterized in that the hot air duct (15) be equipped with it is several, and It is evenly arranged in the periphery of mud mouth (10), several hot air ducts (15) converge at a general pipeline and hot wind air supply device connects It connects;The hot air duct (15) is inclined to be connected on mud mouth (10), the mud extraction in the air inlet direction and mud mouth (10) of hot wind Direction is consistent.
CN201821741432.8U 2018-10-26 2018-10-26 A kind of sludge dehydration device Active CN209507961U (en)

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CN201821741432.8U CN209507961U (en) 2018-10-26 2018-10-26 A kind of sludge dehydration device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112811769A (en) * 2021-02-06 2021-05-18 江苏康德龙环保有限公司 Pump-assisted pressurizing stacked spiral sludge dewatering machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112811769A (en) * 2021-02-06 2021-05-18 江苏康德龙环保有限公司 Pump-assisted pressurizing stacked spiral sludge dewatering machine

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