CN209504032U - A kind of detection workbench of set technique buck plate - Google Patents

A kind of detection workbench of set technique buck plate Download PDF

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Publication number
CN209504032U
CN209504032U CN201822115850.2U CN201822115850U CN209504032U CN 209504032 U CN209504032 U CN 209504032U CN 201822115850 U CN201822115850 U CN 201822115850U CN 209504032 U CN209504032 U CN 209504032U
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China
Prior art keywords
detection workbench
guide rail
main body
body frame
transmission belt
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CN201822115850.2U
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Chinese (zh)
Inventor
曹幂
曾锤鑫
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Jiaxing Reach Intelligent Equipment Co Ltd
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Jiaxing Reach Intelligent Equipment Co Ltd
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Abstract

The utility model discloses a kind of detection workbench of set technique buck plate, comprising: two-dimensional high speed movement control platform, high definition industrial camera, laser ranging module and control host;The two-dimensional high speed movement control platform includes main body frame, the detection workbench being movably installed in main body frame on vertical guide rail, charging transmission belt in front of detection workbench, and positioned at the first discharging transmission belt at detection workbench rear and the second discharge belt;The main body frame is movably installed with the first machinery above charging transmission belt and holds device, is equipped with the second machinery above the first discharging transmission belt and the second discharge belt and holds device;The detection workbench center portion be hollow design, above and below be respectively equipped with high definition industrial camera and laser ranging module.The detection workbench of the utility model can be improved the detection efficiency of technique buck plate, save manpower.

Description

A kind of detection workbench of set technique buck plate
Technical field
The utility model relates to intelligent testing technology fields, more particularly to a kind of set technique buck plate (KIT plate) Detect workbench.
Background technique
Locomotive inspection and repair is the key that guarantee motorcycle safety traveling, and locomotive will do it the locomotive of different stage in some cycles It overhauls, will use a large amount of set technique buck plates (hereinafter referred to as KIT plate) in maintenance process.KIT plate is by member apertures and component group At the assembly work of KIT plate is that each base part is inserted into corresponding member apertures.Different model KIT plate must be inserted into all kinds of specified The component of specification assembles the work of KIT plate mostly by being accomplished manually, and small part situation is completed by mechanized equipment.Assembling process In be likely to occur and lead to the phenomenon of part dimension specification and quantity mistake because omitting and neglecting.This phenomenon can be to locomotive inspection and repair people Member brings the additional workload of inspection part dimensions, while also increasing the wind overhauled using wrong specification part Danger.
Since KIT template number is various, the specification of KIT plate upper-part is not of uniform size, between component putting interval compared with Many reasons such as close, the KIT plate that assembly is completed at present can only be checked by artificial.The mode of manual inspection KIT plate is imitated Rate is low.
Utility model content
The utility model to solve the above-mentioned problems, provides a kind of detection work of set technique buck plate (KIT plate) Platform.
The technical scheme adopted by the utility model to solve the technical problem is as follows:
A kind of set technique buck plate detection workbench, comprising:
Two-dimensional high speed movement control platform, high definition industrial camera, laser ranging module and control host;
The two-dimensional high speed movement control platform includes main body frame, is movably installed in main body frame on vertical guide rail Workbench is detected, the charging transmission belt in front of detection workbench, and the first discharging biography positioned at detection workbench rear Dynamic band and the second discharge belt;
The main body frame is equipped with the first guide rail above charging transmission belt, is movably installed with first on first guide rail Machinery holds device, and the main body frame is equipped with the second guide rail, institute above the first discharging transmission belt and the second discharge belt It states and is movably installed with the second machinery on the second guide rail and holds device;
The detection workbench center portion is hollow design, and the main body frame divides above and below detection workbench Not She You third guide rail and the 4th guide rail, the first high definition industrial camera is movably installed on the third guide rail and first laser is surveyed Away from module, the second high definition industrial camera and second laser range finder module are movably installed on the 4th guide rail;
The control host is electrically connected the charging transmission belt, the first discharging transmission belt and the second discharge belt Transmit driving motor, and detection workbench, the first machinery holds device, the second machinery holds device, the first high definition industry phase Machine, first laser range finder module, the second high definition industrial camera and second laser range finder module displacement drive motor, for controlling The displacement of the operation of the conveyer belt and each component in respective track;The control host also communicates to connect described respectively One high definition industrial camera, first laser range finder module, the second high definition industrial camera and second laser range finder module, for receiving figure Picture or ranging information simultaneously carry out respective handling.
Further, the displacement drive motor is high-power high-accuracy AC servo motor.
Further, the control host is embedded intelligence processor, including drive control module and information processing mould Block, the drive control module include the embedded control parts of motion using dsp chip as core, the message processing module packet Include embedded microprocessor and memory.
Further, human-computer interaction device is additionally provided on the main body frame, the human-computer interaction device connects the control Host processed is shown for control instruction input and processing result.
Further, sound-light alarm equipment is additionally provided on the main body frame, the sound-light alarm equipment connects the control Host processed, for issuing sound and light alarm signal.
Compared with prior art, the utility model has the beneficial effects that
The detection workbench of the utility model, as KIT plate detection workbench, can automatic operating carried It is acquired with data, has saved manpower.Meanwhile, it is capable to be sorted according to testing result to KIT plate to be detected, reduce because using The component of number of errors or wrong specification is overhauled and bring risk.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the detection workbench embodiment of the utility model.
Specific embodiment
The utility model is better understood for the ease of those skilled in the art, in the following with reference to the drawings and specific embodiments to this reality It is described in further details with novel, following be merely exemplary does not limit the protection scope of the utility model.
A kind of set technique buck plate detection workbench is present embodiments provided, as shown in Figure 1, comprising:
Two-dimensional high speed movement control platform, the two-dimensional high speed movement control platform include main body frame 1, on main body frame 1 Equipped with vertical guide rail, detection workbench 2 is movably installed in vertical guide rail.Charging transmission belt is equipped in front of detection workbench 2 3, rear is equipped with the first discharging transmission belt 4 and the second discharge belt 5, is respectively used to send out defective and non-defective unit.
Above charging transmission belt 3, main body frame 1 is equipped with corresponding first guide rail 12, is equipped on first guide rail 12 First machinery holds device 61.Correspondingly, main body frame 1 is set above the first discharging transmission belt 4 and the second discharge belt 5 There is corresponding second guide rail 13, second machinery is installed on second guide rail 13 and holds device 62.
Detection 2 center portion of workbench is hollow design, and corresponding main body frame 1 is above and below detection workbench 2 It is respectively equipped with third guide rail and the 4th guide rail, the first high definition industrial camera and first laser ranging are movably installed on third guide rail Module is movably installed with the second high definition industrial camera and second laser range finder module on the 4th guide rail, is respectively used to being placed in inspection The upper and lower surface for the buck plate to be detected surveyed on workbench 2 is taken pictures and ranging.
Entire detection workbench is also configured with control host.
As a kind of preferred embodiment, control host is embedded intelligence processor, including drive control module and letter Cease processing module.
Wherein, drive control module includes the embedded control parts of motion using dsp chip as core, be electrically connected into Expect the transmission driving motor of transmission belt 3, first discharging transmission belt 4 and the second discharge belt 5, and detection workbench 2, first Machinery holds device 61, the second machinery holds device 62, the first high definition industrial camera, first laser range finder module, the second high definition The displacement drive motor of industrial camera and second laser range finder module, the operation and each component for controlling conveyer belt are corresponding Displacement on guide rail.
Preferably, above-mentioned displacement drive motor is high-power high-accuracy AC servo motor, to drive Corresponding component completes high-precision displacement.
Message processing module includes embedded microprocessor and memory, communicate to connect respectively the first high definition industrial camera, First laser range finder module, the second high definition industrial camera and second laser range finder module, for receiving image or ranging information simultaneously Carry out respective handling or storage.
Embodiment as a further preference in the present embodiment, is additionally provided with human-computer interaction device on main body frame 1, should Optional human-computer interaction device is touching display screen, and connects control host, with aobvious for control instruction input and processing result Show.
Embodiment as a further preference in the present embodiment, is additionally provided with sound-light alarm equipment, such as on main body frame 1 Alarm lamp and buzzer, and control host is connected, for issuing sound and light alarm signal.
Detection workbench in above-described embodiment, workflow are as follows:
When work, buck plate (KIT plate) to be detected by charging transmission belt 3 be sent into after, first hold device 61 by KIT plate from Charging 3 end of transmission belt is held to 2 region of detection platform.In turn, the first, second laser ranging module and the first, second high definition Industrial camera carries out Y-axis with the KIT plate being located on detection platform region respectively, X-axis moves, and the two speed is mutually matched, high Clear industrial camera acquires the image data of KIT plate to be detected, three seats of all components on laser ranging module traversal measurement KIT plate Mark information.The data of acquisition and measurement are sent to external host by message processing module and are differentiated, and receive court verdict, also Court verdict can be transferred to display control apparatus and warning device, carry out real-time exhibition and alarm.After the completion of detection, the second folder Embracing unit 62 will test qualified KIT plate according to differentiation result and hold from 2 region of detection platform to the second discharge belt 5, or Unqualified KIT plate is held from 2 region of detection platform to the first discharge belt 4, to complete to sort.
It should be noted that the automatic platform that the purpose of this utility model is to provide a kind of for detecting KIT plate, to replace Artificial carrying, measurement and sorting.Although the differentiation based on acquisition information needs to complete by external host, external host Presence or absence does not influence the detection workbench of the utility model to the automatic transporting of buck plate to be detected, measurement, sorting and letter Breath transmits and receives the realization of function, so that being allowed to can be used as individually complete object realizes its technical purpose.
The method and its core concept of the above embodiments are only used to help understand the utility model.It should refer to It out, for those skilled in the art, without departing from the principle of this utility model, can also be to this Some improvement and modification can also be carried out for utility model, these improvement and modification also fall into the protection scope of the utility model claims It is interior.

Claims (5)

1. a kind of detection workbench of set technique buck plate characterized by comprising
Two-dimensional high speed movement control platform, high definition industrial camera, laser ranging module and control host;
The two-dimensional high speed movement control platform includes main body frame (1), is movably installed in main body frame (1) interior vertical guide rail (11) the detection workbench (2) on, the charging transmission belt (3) being located in front of detection workbench (2), and it is located at detection workbench (2) first discharging transmission belt (4) at rear and the second discharge belt (5);
The main body frame (1) is equipped with the first guide rail (12) above charging transmission belt (3), activity on first guide rail (12) First machinery is installed to hold device (61), the main body frame (1) is in the first discharging transmission belt (4) and the second discharge belt (5) top is equipped with the second guide rail (13), is movably installed with the second machinery on second guide rail (13) and holds device (62);
Detection workbench (2) center portion be hollow design, the main body frame (1) in detection workbench (2) above and It is respectively arranged below with third guide rail and the 4th guide rail, the first high definition industrial camera and first are movably installed on the third guide rail Laser ranging module is movably installed with the second high definition industrial camera and second laser range finder module on the 4th guide rail;
The control host is electrically connected the charging transmission belt (3), the first discharging transmission belt (4) and the second discharge belt (5) transmission driving motor, and detection workbench (2), the first machinery holds device (61), the second machinery holds device (62), the position of the first high definition industrial camera, first laser range finder module, the second high definition industrial camera and second laser range finder module Driving motor is moved, for controlling the displacement of the operation and each component of the conveyer belt in respective track;The control host The first high definition industrial camera, first laser range finder module, the second high definition industrial camera and second is also communicated to connect respectively to swash Ligh-ranging module, for receiving image or ranging information and carrying out respective handling.
2. the detection workbench of set technique buck plate as described in claim 1, which is characterized in that the displacement drive motor For high-power high-accuracy AC servo motor.
3. the detection workbench of set technique buck plate as claimed in claim 2, which is characterized in that the control host is embedding Enter formula intelligent processor, including drive control module and message processing module, the drive control module includes being with dsp chip The embedded control parts of motion of core, the message processing module include embedded microprocessor and memory.
4. the detection workbench of set technique buck plate as described in any one of claims 1-3, which is characterized in that the main body Be additionally provided with human-computer interaction device on frame, the human-computer interaction device connects the control host, for control instruction input and Processing result is shown.
5. the detection workbench of set technique buck plate as claimed in claim 4, which is characterized in that on the main body frame also Equipped with sound-light alarm equipment, the sound-light alarm equipment connects the control host, for issuing sound and light alarm signal.
CN201822115850.2U 2018-12-17 2018-12-17 A kind of detection workbench of set technique buck plate Active CN209504032U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822115850.2U CN209504032U (en) 2018-12-17 2018-12-17 A kind of detection workbench of set technique buck plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822115850.2U CN209504032U (en) 2018-12-17 2018-12-17 A kind of detection workbench of set technique buck plate

Publications (1)

Publication Number Publication Date
CN209504032U true CN209504032U (en) 2019-10-18

Family

ID=68195251

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822115850.2U Active CN209504032U (en) 2018-12-17 2018-12-17 A kind of detection workbench of set technique buck plate

Country Status (1)

Country Link
CN (1) CN209504032U (en)

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