CN209503453U - Hydraulic bolt tensioning jack prover - Google Patents
Hydraulic bolt tensioning jack prover Download PDFInfo
- Publication number
- CN209503453U CN209503453U CN201822208042.0U CN201822208042U CN209503453U CN 209503453 U CN209503453 U CN 209503453U CN 201822208042 U CN201822208042 U CN 201822208042U CN 209503453 U CN209503453 U CN 209503453U
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- China
- Prior art keywords
- bolt
- tensioning jack
- hydraulic
- test
- bolt tensioning
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The utility model discloses a kind of hydraulic bolt tensioning jack provers, it includes test fixture, protection location, super-pressure oil sources and control unit, test fixture includes top cover, supporting element, pedestal, work force snesor, test bolt erection support and test bolt, top cover, supporting element and pedestal constitute closing shell, work force snesor is fixed on the base, test bolt erection support is fixed on the top of work force snesor, threaded hole is provided on test bolt erection support, the central axes of threaded hole and the central axes of work force snesor are coaxial, test bolt is the screwed stud in both ends, one end of test bolt passes through top cover and is screwed into the threaded hole of test bolt erection support, the piston thread of the other end and hydraulic bolt tensioning jack of testing bolt connects, the cylinder body of hydraulic bolt tensioning jack hydraulic cylinder is landed in top The upper surface of lid, protection location are fixed on top cover.The instrument can be realized plurality of specifications or even the calibration of big load bolt tensioning jack.
Description
Technical field
The utility model relates to a kind of hydraulic bolt tensioning jack provers, are suitable for big load hydraulic bolt tensioning jack and examine
It surveys.
Background technique
Bolt tensioning jack is tensed for bolt and is used, and is widely used in mechanical structure installation, bolt can accurately be arranged
The pretightning force of stretching not only guarantees that bolt is twisted tightly, but also to twist quasi-.At work, bolt tensioning jack uses super-pressure
Oil sources driving, it is established that the relationship between bolt tensioning jack pretightning force and super-pressure oil sources oil pressure passes through super-pressure oil sources oil pressure
Bolt tensioning jack pretightning force can be obtained.In use due to bolt tensioning jack, internal piston by big load stretch and
The impact of superelevation oil sources, inner seal rings are easily damaged, and cause super-pressure oil sources oil pressure corresponding with bolt tensioning jack pretightning force not
Accurately, it is therefore desirable to bolt tensioning jack be detected, judge that super-pressure oil sources oil pressure is corresponding with bolt tensioning jack pretightning force and close
Whether system reaches Eligibility requirements.
The country is still without coherent detection standard and hydraulic bolt tensioning jack prover at present.
Utility model content
The technical issues of the utility model solves is: providing a kind of hydraulic bolt tensioning jack prover, can be realized pair
Hydraulic bolt tensioning jack automatic boosting, and bolt tensioning jack parameter is measured, record and is analyzed, it realizes to big load bolt
It connects and stretches device progress accurate calibration.
The hydraulic bolt tensioning jack prover of the utility model includes test fixture, protection location, super-pressure oil sources and control
Unit processed, the test fixture include top cover, supporting element, pedestal, work force snesor, test bolt erection support and test spiral shell
Bolt, the top cover, supporting element and pedestal constitute closing shell, and the work force snesor is fixed on the pedestal, the survey
Examination bolt erection support is fixed on the top of the work force snesor, is provided with screw thread on the test bolt erection support
Hole, the central axes of the threaded hole and the central axes of the work force snesor are coaxial, and the test bolt is the equal band in both ends
Threaded stud, one end of the test bolt pass through the top cover and are screwed into the test bolt erection support threaded hole
In, the other end of the test bolt and the piston thread of hydraulic bolt tensioning jack connect, and the hydraulic bolt tensioning jack is hydraulic
The cylinder body of cylinder is landed in the upper surface of the top cover, and the protection location is fixed on the top cover, covers the liquid from top
Bolt tensioning jack is pressed, the super-pressure oil sources is connected to via pressure sensor with the hydraulic bolt tensioning jack hydraulic cylinder, described
Control unit is carried out with the switch controller of the work force snesor, the pressure sensor and the super-pressure oil sources respectively
Signal connection.
It is preferred that the closing shell is cylindrical shape, the top cover and the bottom plate are disk-like member, the supporting element
For both ends open cylinder, the top cover and the bottom plate are separately fixed at the supporting element top and bottom by screw.
It is preferred that described control unit respectively with the work force snesor, the pressure sensor and the super-pressure oil sources
Switch controller carry out signal connection, control unit can acquire sensing data, and can automatically control super-pressure oil sources
Starting boosting and stopping pressure maintaining, and can be realized super-pressure oil sources and carry out releasing pressure automatically.
It is preferred that the protection location includes the baffle and two stay bolts of a cuboid, the two of the bolt tensioning jack
The respective one end of stay bolt of side two is threadedly attached in respectively on the top cover, and the baffle is to cover the liquid from top
The mode of pressure bolt tensioning jack is fixed on two stay bolts, and the position of baffle is adjusted according to the height of hydraulic bolt tensioning jack
Section, and use M30 nut check.
It is preferred that two stay bolts are all made of the shank of bolt of M30, the baffle and the hydraulic bolt tensioning jack top
The distance between be 2mm.
It is preferred that the maximum tension load of its test is 1500KN.
It is preferred that super-pressure oil sources can export the oil supply pressure of highest 150MPa.
The utility model has the advantages that compared with prior art
(1) it can be realized the calibration of plurality of specifications bolt tensioning jack, can be realized the calibration of big load bolt tensioning jack；
(2) automatic boosting and the pressure release of super-pressure oil sources be can be realized, to realize that bolt tensioning jack is calibrated automatically；
(3) super-pressure oil sources can be automatically cut off, can be realized hydraulic oil after each pressure value point loads in place
Pressure maintaining, guaranteeing test data not is influenced the accuracy of test by running of hydraulic power oil；
(4) effectively the injury to periphery personnel and equipment can be broken by fender bolt stretcher.
Detailed description of the invention
Fig. 1 is the hydraulic bolt tensioning jack prover schematic diagram of the utility model.
Fig. 2 is test fixture structure chart.
Fig. 3 is protection location structure chart.
Specific embodiment
It is described below in conjunction with principle and feature of the attached drawing to the present apparatus.
Hydraulic bolt tensioning jack prover is as shown in Figure 1, prover includes bogey 1, super-pressure oil sources 2, calculates
Machine and operating software 3 and safety device 13.
Bogey 1 installs hydraulic bolt tensioning jack 4 as shown in Fig. 2, connecting, what bearing hydraulic bolt tensioning jack 4 generated
Big load drawing force, and the drawing force of the hydraulic bolt tensioning jack 4 is acquired.Bogey 1 is a closed internal force
Loop structure form can satisfy the test of big load hydraulic bolt tensioning jack 4.Bogey 1 include top cover 5, supporting element 6,
Pedestal 7, work force snesor 8, test bolt erection support 9 and test bolt 10 etc..Hydraulic bolt tensioning jack 4 is mounted on carrying
5 top of top cover of device 2.4 inside of hydraulic bolt tensioning jack is connected through a screw thread with test bolt 10, and the drawing force of generation passes through
Test bolt 10, test bolt erection support 9 are acted on work force snesor 8, then are transmitted on pedestal 7.Hydraulic bolt is drawn
The reaction force acts of device 4 are stretched in top cover 5, are passed on pedestal 7 by supporting element 6.It is hydraulic by the bogey structure type
The big load drawing force that bolt tensioning jack 4 generates forms closed internal force circulation.
Hydraulic bolt tensioning jack prover can be to hydraulic bolt tensioning jack 4 (such as M30, M36, M42 of different specifications and sizes
And M48 etc.) tested, maximum tension load reaches 1500KN.It is carried out to hydraulic bolt tensioning jack 4 of different specifications and sizes
When test, the test bolt 10 of dimension is only needed to change.All 10 one end of test bolt are connected with hydraulic bolt tensioning jack 4
It connects, other end hickey M56 having the same is mountable on the same test bolt erection support 9.
Super-pressure oil sources 2 is that hydraulic bolt tensioning jack 4 provides pressure source.Make hydraulic bolt tensioning jack 4 export big load to draw
Stretch.Super-pressure oil sources 2 can export the oil supply pressure of highest 150MPa, and highest output oil supply pressure is adjustable.Pass through two
End band fast connecting joint high-pressure oil pipe 11 is connected to hydraulic bolt tensioning jack 4, is mounted side by side two in 11 side of high-pressure oil pipe
A high-pressure pressure sensor 12 carries out hydraulic bolt tensioning jack 4 and inputs oil pressure pressure measurement.There are two types of operations for the tool of super-pressure oil sources 2
Mode, one is the operation of live handle, another kind is the operation of computer dry contact, and two kinds of modes of operation are inserted using the same aviation
Head is interchangeable.It include that super-pressure oil sources 2 has the function of boosting, pressure release, alarm etc. in every kind of mode of operation.In computer
Operation is in the following, can be realized automatic boosting and the pressure release of system.
Computer and operating software 3 carry out data acquisition and data analysis, obtain test report.In test process, calculate
The oil pressure pressure value and quantity of the input of hydraulic bolt tensioning jack 4 can be arbitrarily arranged in machine and operating software 3, and can gradually build automatically
Vertical oil pressure pressure, when reaching some pressure spot, system can stop oil sources, make 11 inside liquid of bolt tensioning jack 4 and superpressure oil pipe
Pressure oil pressure maintaining acquires pressure and pulling force data, then starts to carry out next pressure spot after monitoring that internal pressure is stablized
Test job.System is capable of the drawing force ascending curve figure of real-time display actual hydraulic pressure bolt tensioning jack；It, can after the completion of test
Automatic output hydraulic pressure stretcher oil pressure corresponds to the actual curve of hydraulic bolt tensioning jack drawing force.
As shown in figure 3, installation protective device 13 be mounted on the upper surface of bogey 1, using the shank of bolt 14 of two M30,
One plate washer 15 and 4 M30 nut 16 forms.The shank of bolt 14 of two M30 is mounted on the top cover 5 of bogey 1, and plate washer
The hole at 15 both ends passes through the shank of bolt 14 of M30, is mounted on the upper aspect of bolt tensioning jack 4, is respectively twisted with the nut 16 of two M30
Tightly, distance is 2mm between bolt tensioning jack 4 and plate washer 15, prevents from being broken due to test bolt 10, bolt tensioning jack 4 rebounds, wound
And periphery personnel and equipment.
The utility model is connect by test bolt with bolt hydraulic stretcher at the top of device.Bolt hydraulic stretcher
The pulling force of generation is passed down to work force snesor by support device.During stretcher extension test bolt, dress
The work force snesor for setting middle part will test the power of stretcher application, and detection signal is exported in real time by computer software panel
It shows.
Go out bolt tensioning jack output loads in particular by the work force sensor measuring inside bogey.Pass through superelevation
Pressure oil source drives bolt tensioning jack, acquires excess of export high pressure fuel source output oil pressure using pressure sensor.Computer and operating software
Realize super high pressure oil source automatically control, data acquisition, data record and analysis, the output of report etc..In test process, system meeting
Hydraulic pressure value is gradually established automatically, and control panel wants the practical pulling force ascending curve figure of real-time display.During observing and controlling no less than
The corresponding value of thrust of 15 hydraulic pressure value points, and pressure value point is adjustable.It, being capable of automatic output hydraulic pressure drawing after the completion of test
Stretch the actual curve that device hydraulic oil pressure value corresponds to bolt tensioning jack pulling force.Export bolt hydraulic stretcher hydraulic oil pressure value and bolt
The actual curve of stretcher value of thrust compares theoretical curve, analyzes and determines to actual test curve, and form calibration test
Report.
Super-pressure oil sources provides pressure source for bolt hydraulic stretcher.By high-pressure oil pipe, (band quickly connects the oil sources
Head) it is connected to bolt hydraulic stretcher.Super-pressure oil sources is controlled by computer, can be realized to the superelevation above super-pressure oil sources
Gate gurgle valve switch control is pressed, to realize automatic boosting and the pressure release of the hydraulic oil inside bolt tensioning jack.Using high-pressure
Sensor, which will enter into bolt hydraulic stretcher oil pressure and collect computer software panel and export in real time, to be shown.
Computer and station are used for operator operating system software, carry out data acquisition and data analysis, obtain survey
Examination report.
Safety device is a set of mechanical protection device, can effectively be kept out since test bolt fracture rear bolt connects
Device rebound is stretched, periphery personnel and equipment safety are protected.
The content being not described in detail in the utility model specification belongs to technology known to one of skill in the art.
Claims (7)
1. a kind of hydraulic bolt tensioning jack prover, it is characterised in that: including test fixture, protection location, super-pressure oil sources and
Control unit, the test fixture include top cover, supporting element, pedestal, work force snesor, test bolt erection support and test
Bolt, the top cover, supporting element and pedestal constitute closing shell, and the work force snesor is fixed on the pedestal, described
Test bolt erection support is fixed on the top of the work force snesor, is provided with screw thread on the test bolt erection support
Hole, the central axes of the threaded hole and the central axes of the work force snesor are coaxial, and the test bolt is the equal band in both ends
Threaded stud, one end of the test bolt pass through the top cover and are screwed into the test bolt erection support threaded hole
In, the other end of the test bolt and the piston thread of hydraulic bolt tensioning jack connect, and the hydraulic bolt tensioning jack is hydraulic
The cylinder body of cylinder is landed in the upper surface of the top cover, and the protection location is fixed on the top cover, covers the liquid from top
Bolt tensioning jack is pressed, the super-pressure oil sources is connected to via pressure sensor with the hydraulic bolt tensioning jack hydraulic cylinder, described
Control unit is carried out with the switch controller of the work force snesor, the pressure sensor and the super-pressure oil sources respectively
Signal connection.
2. hydraulic bolt tensioning jack prover according to claim 1, it is characterised in that: the closing shell is cylinder
Shape, the top cover and the pedestal are disk-like member, and the supporting element is the cylinder of both ends open, the top cover and institute
State the top and bottom that pedestal is separately fixed at the supporting element by screw.
3. hydraulic bolt tensioning jack prover according to claim 1, it is characterised in that: described control unit respectively with institute
The switch controller for stating work force snesor, the pressure sensor and the super-pressure oil sources carries out signal and connects, and control is single
Member acquisition sensing data, and automatically control super-pressure oil sources starting boosting and stop pressure maintaining, and realize that super-pressure oil sources carries out
Releasing pressure automatically.
4. hydraulic bolt tensioning jack prover according to claim 1, it is characterised in that: the protection location includes one
The baffle of cuboid and two stay bolts pass through spiral shell in the respective one end of stay bolt of the two sides of the bolt tensioning jack two respectively
Line is connected on the top cover, and the baffle is fixed on two long spiral shells in a manner of covering the hydraulic bolt tensioning jack from top
On bolt, the position of baffle is adjusted according to the height of hydraulic bolt tensioning jack, and uses M30 nut check.
5. hydraulic bolt tensioning jack prover according to claim 4, it is characterised in that: two stay bolts are all made of
The shank of bolt of M30, the distance between the baffle and the hydraulic bolt tensioning jack top are 2mm.
6. hydraulic bolt tensioning jack prover according to any one of claims 1 to 5, it is characterised in that: hydraulic bolt
The maximum tension load of stretcher prover test is 1500KN.
7. hydraulic bolt tensioning jack prover according to any one of claims 1 to 5, it is characterised in that: the superelevation
The oil supply pressure of pressure oil source output highest 150MPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822208042.0U CN209503453U (en) | 2018-12-26 | 2018-12-26 | Hydraulic bolt tensioning jack prover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822208042.0U CN209503453U (en) | 2018-12-26 | 2018-12-26 | Hydraulic bolt tensioning jack prover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209503453U true CN209503453U (en) | 2019-10-18 |
Family
ID=68197565
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822208042.0U Expired - Fee Related CN209503453U (en) | 2018-12-26 | 2018-12-26 | Hydraulic bolt tensioning jack prover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209503453U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570984A (en) * | 2018-12-26 | 2019-04-05 | 北京航天益森风洞工程技术有限公司 | Hydraulic bolt tensioning jack prover |
| CN111823199A (en) * | 2020-07-06 | 2020-10-27 | 江苏核电有限公司 | Test bench for testing reliability of bolt stretcher and testing method thereof |
| CN113252494A (en) * | 2021-03-30 | 2021-08-13 | 湘潭市计量测试检定所 | Calibration method for hydraulic bolt tensioner |
| CN113441940A (en) * | 2021-06-30 | 2021-09-28 | 哈尔滨工业大学 | Piezoelectric transducer pre-tightening assembly device and method loaded along axial direction of bolt |
-
2018
- 2018-12-26 CN CN201822208042.0U patent/CN209503453U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109570984A (en) * | 2018-12-26 | 2019-04-05 | 北京航天益森风洞工程技术有限公司 | Hydraulic bolt tensioning jack prover |
| CN109570984B (en) * | 2018-12-26 | 2024-05-03 | 北京航天益森风洞工程技术有限公司 | Hydraulic bolt stretcher calibrator |
| CN111823199A (en) * | 2020-07-06 | 2020-10-27 | 江苏核电有限公司 | Test bench for testing reliability of bolt stretcher and testing method thereof |
| CN113252494A (en) * | 2021-03-30 | 2021-08-13 | 湘潭市计量测试检定所 | Calibration method for hydraulic bolt tensioner |
| CN113441940A (en) * | 2021-06-30 | 2021-09-28 | 哈尔滨工业大学 | Piezoelectric transducer pre-tightening assembly device and method loaded along axial direction of bolt |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191018 Termination date: 20211226 |
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| CF01 | Termination of patent right due to non-payment of annual fee |