CN209493484U - A kind of waveform reinforced glass production facility - Google Patents
A kind of waveform reinforced glass production facility Download PDFInfo
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- CN209493484U CN209493484U CN201920085153.9U CN201920085153U CN209493484U CN 209493484 U CN209493484 U CN 209493484U CN 201920085153 U CN201920085153 U CN 201920085153U CN 209493484 U CN209493484 U CN 209493484U
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Abstract
The utility model relates to tempered glass production field, specifically a kind of waveform reinforced glass production facility.Including moving towards the bringing-up section that direction is sequentially distributed along production technology, profiled section and quenching section, profiled section includes the multipair molding roller for moving towards sequentially to be distributed along production technology, any pair of molding roller includes topping roll and bottom roll, the roll surface of upper and lower corresponding topping roll and bottom roll, which intercouples and formed, is rolled into wavy rolling gap for the glass after heating and softening heated section, the wave-like that glass is rolled out through the rolling gap of profiled section end is identical as the wave-like of target waveform tempered glass product, the wave-like that glass is rolled out through remaining rolling gap is the excessive shape that camber is less than the wave-like that the adjacent rolling gap in rear is rolled out.The utility model compared with prior art, has the characteristics that high production efficiency, production cost are low, product quality is high.
Description
Technical field
The utility model relates to tempered glass production field, specifically a kind of waveform reinforced glass production facility.
Background technique
Currently, the main production equipments of waveform tempered glass are bending furnace and chemical tempering pond, and specific production method is such as
Under:
(1) forming process: after plate glass is heated to soften in bending furnace, natual subside is sticked under gravity
On mold, target shape is obtained；
(2) toughening process: glass after molding immerses chemical tempering pond and carries out chemical tempering, obtains waveform tempered glass and produces
Product.
Above-described forming process and toughening process are unable to continuous production；It is huge that hot bending produces heat input；Glass
Need to be heated to it is very soft gravity natual subside could be leaned on to form, surface optical performance is poor.So that existing waveform tempered glass
Production efficiency is low, high production cost, product quality are poor.
Utility model content
The utility model is intended to provide a kind of waveform reinforced glass production facility, compared with prior art, has production effect
The feature that rate is high, production cost is low, product quality is high.
In order to solve the above technical problems, the technical solution of the utility model are as follows: a kind of waveform reinforced glass production facility,
Including moving towards bringing-up section, profiled section and the quenching section that direction is sequentially distributed along production technology, profiled section includes along production technology
Move towards the multipair molding roller that is sequentially distributed, any pair of molding roller includes topping roll and bottom roll, it is corresponding up and down on
The roll surface of roll and bottom roll intercouples and is formed wavy for the glass after heated section of heating and softening to be rolled into
Gap is rolled, the wave-like that glass is rolled out through the rolling gap of profiled section end and target waveform tempered glass product
Wave-like is identical, and the wave-like that glass is rolled out through remaining rolling gap is that camber is less than the adjacent rolling in rear
The excessive shape for the wave-like that gap is rolled out.
Preferably, topping roll and bottom roll are distributed and are parallel to each other in the horizontal direction.
It preferably, further include driving mechanism, driving mechanism is for driving all bottom roll rotations to drive glass by heating
Section is advanced to profiled section direction；All topping rolls rotate under the action of the drive mechanism, and the rotation direction and bottom roll of topping roll
On the contrary, or all topping rolls are driven voller.
Preferably, the roll surface of all topping rolls and bottom roll is interrupted, all topping rolls on itself axial direction
It include roll mandrel with bottom roll and coaxial and be distributed in multiple roll wheels on roll mandrel.
Preferably, the roll surface of all topping rolls and bottom roll is continuous on itself axial direction, all topping rolls and
The roll surface of bottom roll is the surface of revolution that continuous wave is rotarily formed centered on respective axis.
Preferably, the specification shape of all topping rolls is identical, and the specification shape of all bottom rolls is identical, and rolls gap
Height is moved towards direction along production technology and is gradually reduced.
Preferably, the rolling gap of all molding rollers is identical, and the camber of topping roll and bottom roll is walked along production technology
It is gradually increased to direction, and the spacing in the topping roll and bottom roll of any pair of molding roller between two neighboring wave crest is little
The spacing between two neighboring wave crest in the topping roll and bottom roll of front adjacent pair forming roller.
Beneficial effect
The utility model can support waveform tempered glass product continuously uninterruptedly to produce, and plate glass, which successively continues through, to be added
Hot arc, profiled section and quenching section support waveform tempered glass, do not stop in each workshop section, to improve the utility model
The production efficiency of equipment, and heat energy dissipation is less.
In the roll forming of profiled section, do not need glass to be heated to it is very soft, maintain glass originally it is glittering and translucent
Characteristic improves the quality of product.
Detailed description of the invention
Fig. 1 is the waveform reinforced glass production facility structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of a pair of of molding roller of location A in Fig. 1 in one embodiment；
Fig. 3 is the structural schematic diagram of a pair of of molding roller of B location in Fig. 1 in one embodiment；
Fig. 4 is the structural schematic diagram of a pair of of molding roller of location of C in Fig. 1 in one embodiment；
Fig. 5 is the structural schematic diagram of a pair of of molding roller of the position D in Fig. 1 in one embodiment；
Fig. 6 is the structural representation of a pair of of molding roller of any position A, B, C or D in Fig. 1 in second embodiment
Figure；
Fig. 7 is the structural schematic diagram of a pair of of molding roller of location A in Fig. 1 in third embodiment；
Fig. 8 is the structural schematic diagram of a pair of of molding roller of B location in Fig. 1 in third embodiment；
Fig. 9 is the structural schematic diagram of a pair of of molding roller of location of C in Fig. 1 in third embodiment；
Figure 10 is the structural schematic diagram of a pair of of molding roller of the position D in Fig. 1 in third embodiment；
Figure 11 is the structural schematic diagram of a pair of of molding roller of location A in Fig. 1 in the 4th embodiment；
Figure 12 is the structural schematic diagram of a pair of of molding roller of B location in Fig. 1 in the 4th embodiment；
Figure 13 is the structural schematic diagram of a pair of of molding roller of location of C in Fig. 1 in the 4th embodiment；
Figure 14 is the structural schematic diagram of a pair of of molding roller of the position D in Fig. 1 in the 4th embodiment；
Marked in the figure: 1, bringing-up section, 2, profiled section, 201, topping roll, 202, bottom roll, 203, rolling gap, 204, roll
Roller, 205, roll mandrel, 3, quenching section, 301, tuyere, 4, glass.
Specific embodiment
The utility model is further detailed below in conjunction with attached drawing, and by multiple embodiments.
Embodiment 1 is as shown in Fig. 1 and Fig. 2-5.A kind of waveform reinforced glass production facility of the present embodiment is used for plate
Glass production is processed into waveform tempered glass product.It include mainly that direction (arrow direction in Fig. 1) is moved towards along production technology
Bringing-up section 1, profiled section 2 and the quenching section 3 being sequentially distributed.Bringing-up section 1 is heating furnace, and quenching section 3 includes multiple horizontal feeds
Roller and the multiple blowing mouths 301 for being separately positioned on horizontal feed roller upper and lower.Profiled section 2 passes through multipair molding roller and successively will
Plate glass 4 is gradually rolled into the shape of 4 product of waveform tempered glass.Glass 4 is in 2 operation of rolling of profiled section, waveform
The camber of shape is gradually increased, until reaching the shape of target waveform tempered glass product.
Profiled section 2 includes along production technology trend A, B, C and D tetra- for being sequentially distributed to molding roller.Any pair at
Type roll includes the topping roll 201 and bottom roll 202 for being distributed and being parallel to each other in the horizontal direction.Topping roll 201 and bottom roll
202 roll surface keeps continuous along itself axial direction, and roll surface is continuous wave using respective axis as center jatharapanvartanasana
At surface of revolution.Roll surface with topping roll 201 and bottom roll 202 in a pair of molding roller intercouples, so that rolling upper
The wave that waveform is rolled into for the glass 4 after heating and softening heated section 1 is formed between roller 201 and corresponding bottom roll 202
Shape wave rolls gap 203.
Glass 4 is successively pressed into shape F after A, B, C and D tetra- is to the rolling gap 203 of molding roller1、F2、
F3、F4, shape F1、F2、F3、F4Camber be sequentially increased.Shape F therein4With the wave of target waveform tempered glass product
Shape is identical.Shape F1It is from without the plate glass shape before A molding roller to shape F2Intermediate transition shape, shape
F3It is from shape F2To shape F4Middle transition shape.
In order to reach above-mentioned shape F1、F2、F3、F4Camber incrementally increase and target waveform tempered glass shape phase
With technical effect, the specification shape of all topping rolls 201 is different in the present embodiment, the specification shape of all bottom rolls 202
Shape is different.A, B, C, D tetra- gradually increases the spacing between 202 axis of 201 axis of topping roll and bottom roll of molding roller
Greatly, i.e. D shown in Fig. 2-Fig. 51<D2<D3<D4, thus make the rolling gaps 203 of all molding rollers with plate glass 4
Thickness keeps identical.The camber of topping roll 201 and bottom roll 202 moves towards direction along production technology and is gradually increased, and any one
Spacing between two neighboring wave crest in the topping roll 201 and bottom roll 202 of molding roller is formed equal to front adjacent pair
The spacing between two neighboring wave crest in the topping roll 201 and bottom roll 202 of roller.That is the L in Fig. 2-51=L2=L3=L4。
In process of production, the position of four pairs of molding rollers and its topping roll for being included 201 and bottom roll 202
Position is fixed and invariable.All bottom rolls 202 are synchronous under the action of the drive mechanism with topping roll 201 and rotate backward,
To drive heat and soften after glass 4 along production technology move towards direction advance, and during traveling successively by four pairs at
Type roll.
More than one 4 production equipments of waveform tempered glass stated process the production method of waveform tempered glass 4, mainly include
Heating process, forming process and the During Quenching successively carried out, respectively the bringing-up section 1 of 4 production equipment of waveform tempered glass, at
Type section 2 and quenching section 3 are completed.Specifically:
(1) heating process: plate glass 4 is heated to technological temperature into soft state and is transferred out in bringing-up section 1；
(2) forming process: the glass 4 for heating after-tack enters profiled section 2, moves towards direction along production technology, passes sequentially through
To the rolling gap 203 of molding roller, the side Bian Qianjin is successively rolled into shape F by A, B, C, D1、F2、F3、F4, 4 waveform of glass
Camber be gradually increased, until reach identical as 4 shape of product of target waveform tempered glass.Until glass 4 passes through into completely
Type section 2 is gradually rolled into 4 shape of product of waveform tempered glass from flattened state, is then transferred out；
(3) During Quenching: the glass 4 in profiled section 2 after roll forming enters quenching section 3, by being arranged in this section
Blowing mouth 301 dries to it, is cooled to sizing and tempering, is sent out by horizontal feed roller.Waveform tempered glass 4 is obtained to produce
Product.
In the present embodiment, four pairs of molding rollers are provided in the profiled section 2 of production equipment, the quantity is merely to explanation
Convenience, and it is non-limiting, the protection scope of the utility model will not be had an impact.Profiled section 2 may include that n rolls molding
Roller, (n is natural number), according to be followed successively by the 1st from the near to the distant apart from bringing-up section 1,2,3 ..., i-1, i, i+1 ..., n-1, n
To molding roller.It is corresponding, the glass 4 after heating and softening can be processed into shape F by any i-th pair molding rolleri。
Shape F0It is without the cross sectional shape of the plate glass 4 before first pair of molding roller, shape FnIt is that waveform tempered glass 4 produces
The cross sectional shape of product, shape FiIt is from shape Fi-1To shape Fi+1Transition.
Embodiment 2 difference from example 1 is that topping roll 201 and bottom roll 202 roll surface, remaining and embodiment
One is identical.As shown in fig. 6, the roll surface of all topping rolls 201 and bottom roll 202 is interrupted on itself axial direction.Institute
To have topping roll 201 and bottom roll 202 include roll mandrel 205 and coaxial and be distributed on roll mandrel 205 multiple rolls
Roller rolls out the wavy wave crest of glass 4 and trough by the wheel rim of roller wheel 204.
Embodiment 3 difference from example 1 is that, the specification shape phase of all topping rolls 201 in embodiment 3
Together, the specification shape of all bottom rolls 202 is identical, and the height for rolling gap 203 is moved towards direction along production technology and is gradually reduced.
That is the then D in Fig. 7-Figure 101≥D2≥D3≥D4, so that the rolling gap 203 of four pairs of molding rollers be gradually reduced to mesh
The thickness for marking 4 product of waveform tempered glass is identical, and the camber of rolled out glass 4 is controlled by rolling gap 203.Remaining
It is same as Example 1.
Embodiment 4 difference from example 1 is that, the topping roll 201 of any pair of molding roller in embodiment 4
And the spacing in bottom roll 202 between two neighboring wave crest is less than the topping roll 201 and bottom roll of front adjacent pair forming roller
The spacing between two neighboring wave crest in 202.That is the L in Figure 11-141> L2> L3> L4.Remaining is same as Example 1.
Embodiment 5 difference from example 1 is that, all topping rolls 201 are not connect with driving mechanism, topping roll
201 be driven voller and in state flexibly is freely rotated, when the glass 4 softened after the heating passes through, between You Qiyu glass 4
Frictional force drives passive rotation.Remaining is the same as example 1.
It is only enumerated several achievable softening plate glass 4 above gradually to roll, is gradually increased its camber, until
Reach the embodiment of the shape of 4 product of target waveform tempered glass, include the promising implementation for reaching above-mentioned technical purpose
Example, those skilled in the art can intersect on the basis of the above embodiments combination or generates new embodiment, is not taking off
Under the premise of from the utility model design conception, fall within the protection scope of the utility model.
Claims (7)
1. a kind of waveform reinforced glass production facility, including moving towards bringing-up section (1), the molding that direction is sequentially distributed along production technology
Section (2) and quenching section (3), it is characterised in that: profiled section (2) includes rolling along the multipair molding that production technology trend is sequentially distributed
Roller, any pair of molding roller include topping roll (201) and bottom roll (202), upper and lower corresponding topping roll (201) and under roll
The roll surface of roller (202), which intercouples and formed, is rolled into wavy roll for the glass after heating and softening heated section (1)
Gap (203) processed, the wave-like and target waveform steel that glass is rolled out through the rolling gap (203) of profiled section (2) end
The wave-like for changing glass product is identical, and the wave-like that glass is rolled out through remaining rolling gap (203) is camber
The excessive shape for the wave-like that the rolling gap (203) adjacent less than rear is rolled out.
2. a kind of waveform reinforced glass production facility according to claim 1, it is characterised in that: topping roll (201) and under
Roll (202) is distributed and is parallel to each other in the horizontal direction.
3. a kind of waveform reinforced glass production facility according to claim 1, it is characterised in that: it further include driving mechanism,
Driving mechanism is for driving all bottom rolls (202) rotation to drive glass to be advanced from bringing-up section (1) to profiled section (2) direction；
All topping rolls (201) rotate under the action of the drive mechanism, and the rotation direction of topping roll (201) and bottom roll (202) on the contrary,
Or all topping rolls (201) are driven voller.
4. a kind of waveform reinforced glass production facility according to claim 1, it is characterised in that: all topping rolls (201)
Roll surface with bottom roll (202) be on itself axial direction it is interrupted, all topping rolls (201) and bottom roll (202) are equal
Including roll mandrel (205) and multiple roll wheels (204) that are coaxial and being distributed on roll mandrel (205).
5. a kind of waveform reinforced glass production facility according to claim 1, it is characterised in that: all topping rolls (201)
Roll surface with bottom roll (202) is continuous, the roller of all topping rolls (201) and bottom roll (202) on itself axial direction
Face is the surface of revolution that continuous wave is rotarily formed centered on respective axis.
6. a kind of waveform reinforced glass production facility according to claim 1, it is characterised in that: all topping rolls (201)
Specification shape it is identical, the specification shape of all bottom rolls (202) is identical, and roll gap (203) height along production technology
Direction is moved towards to be gradually reduced.
7. a kind of waveform reinforced glass production facility according to claim 1, it is characterised in that: all molding rollers roll
Gap (203) processed is identical, and the camber of topping roll (201) and bottom roll (202) moves towards direction along production technology and is gradually increased, and
Spacing in the topping roll (201) and bottom roll (202) of any pair of molding roller between two neighboring wave crest is not more than front
The spacing between two neighboring wave crest in the topping roll (201) and bottom roll (202) of adjacent pair forming roller.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920085153.9U CN209493484U (en) | 2019-01-18 | 2019-01-18 | A kind of waveform reinforced glass production facility |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920085153.9U CN209493484U (en) | 2019-01-18 | 2019-01-18 | A kind of waveform reinforced glass production facility |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109534665A (en) * | 2019-01-18 | 2019-03-29 | 洛阳北方玻璃技术股份有限公司 | A kind of waveform reinforced glass production facility and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109534665A (en) * | 2019-01-18 | 2019-03-29 | 洛阳北方玻璃技术股份有限公司 | A kind of waveform reinforced glass production facility and method |
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