CN209477155U - Pier nose bending and molding all-in-one machine - Google Patents
Pier nose bending and molding all-in-one machine Download PDFInfo
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- CN209477155U CN209477155U CN201822262012.8U CN201822262012U CN209477155U CN 209477155 U CN209477155 U CN 209477155U CN 201822262012 U CN201822262012 U CN 201822262012U CN 209477155 U CN209477155 U CN 209477155U
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Abstract
The utility model provides pier nose bending and molding all-in-one machine, including pedestal and bending rack and pier nose rack, pier nose shaping mechanism is then fixed in pier nose rack, feeding mechanism, straightening mechanism, feeding mechanism are successively fixed in bending rack, bending rack corresponds to feed device output end and is fixed with bending mechanism, and the cutting mechanism that bending mechanism side has wire rod after cut-off bending is corresponded in bending rack.The structure design of the utility model is reasonable, and realization integrates three kinds of pier nose, bending, cutting functions, realizes production automation streamlined, manual operation is reduced, simplifies operational sequence, effectively increases production efficiency, machining is more accurate simultaneously, and production final product quality is more stable.
Description
Technical field
The utility model relates to wire forming technical field more particularly to a kind of pier nose bending and molding all-in-one machines.
Background technique
Currently, the present processing different from two groups of pier head machine of usual bending machine is mechanical, when same in wire rod field shaping technique
When one wire rod needs to process pier nose and bending cutting, then it is generally necessary to which human assistance, is sent into pier head machine pier nose after wire rod is aligned,
Bending machine bending forming is sent into after then cutting off.In actual operation, human assistance is needed, pier nose bending process is cumbersome, operation
Complexity, production efficiency is lower, is not able to satisfy growing production requirement.
Utility model content
Technical problem to be solved by the utility model is: the deficiency in order to overcome the prior art, the utility model provides one
Pier nose and bending and molding design can be integrated by kind, realized automated production, reduced cost of labor, effectively improve production efficiency,
The pier nose bending and molding all-in-one machine of steady production quality.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of pier nose bending and molding all-in-one machine, packet
The bending rack and pier nose rack for including pedestal and being separately fixed on pedestal are then fixed with pier nose molding in the pier nose rack
Mechanism, feeding mechanism, straightening mechanism, feeding mechanism are successively fixed in the bending rack, and the bending rack correspondence is sent
Material device output end is fixed with bending mechanism, and bending mechanism side is corresponded in the bending rack has line after cut-off bending
The cutting mechanism of material；The bending mechanism includes the right angle reductor being fixed in bending rack, and the right angle reductor is defeated
Enter end and be sequentially connected with bending servo motor, the right angle reductor lower end surface has by the folding of right angle reductor driving rotation
Angle disk, is fixed with straight dog-ear knife on the dog-ear disk, and the right angle reductor inner hollow is described simultaneously through having mandrel
It is provided with the through-hole stretched out for mandrel at dog-ear disk center position, right angle reductor is stretched out at the top of the mandrel and by right angle is arranged in
Right angle reductor lower end surface and dog-ear disk through-hole, the mandrel lower end are stretched out in locking plate locking at the top of speed reducer, mandrel lower end
Fixed dog-ear head, the dog-ear that there is the wire rod sent out for feeding mechanism to intert on the fixed dog-ear head are further fixed on face
Slot；The cutting mechanism includes the center support fixed with bending rack, and the center support end is fixed with cutting shaft
And it is rotatably connected to cutting lever by cutting off shaft, cutting servo motor and cutting planet are additionally provided on the center support
Speed reducer, the cutting servo motor output end and cutting planetary reducer input terminal transmission connection, the cutting planetary reduction gear
Then bias is connected with cutting eccentric shaft to the output end of machine, and the cutting eccentric shaft is fixed with cutting lever and cutting lever is driven to enclose
Around cutting shaft swing, the cutter that cut-off wire rod is fixed at bending mechanism position is corresponded on the cutting lever.
Wire rod after aligning passes through bending mechanism by feeding mechanism first and enters pier nose shaping mechanism, is formed by pier nose
Mechanism carries out pier nose molding to wire rod, and then wire rod exits pier nose shaping mechanism, return back to bending machine under feeding mechanism effect
Structure operates bending and molding by bending mechanism, is cut off after molding by cutting mechanism, realizes that end has pier nose and has been bent over molding
Wire rod complete the process.Then continue repetitive operation, processes next wire rod.Pass through pier head machine and folding respectively relative to tradition
Bender is processed, process using the above scheme, is not necessarily to human assistance, and the pier of wire rod can be completed by machine automatization
Head, bending, cutting operation, operating process is more simple and convenient, effectively save cost of labor and machining accuracy height, product
Consistency is good.
Further, for the ease of the molding of wire rod pier nose, the pier nose shaping mechanism includes the pier nose folder set gradually
Tight mould, pier nose shaping mould and pier nose power mechanism all have the mould protruded into for wire rod in the pier nose clamping die, pier nose shaping mould
Chamber, the pier nose clamping die, pier nose shaping mould die cavity in the fixed dog-ear head of bending mechanism export wire rod be located at it is same
On operation planar；The pier nose power mechanism includes pier nose planetary reducer and pier nose servo motor, the pier nose servo electricity
Machine output end and pier nose planetary reducer input terminal are sequentially connected, the pier nose planetary reducer output end then with pier nose shaping mould
It is fixed.
Further, the straightening mechanism includes aligning rack and aligning press roll component, and the aligning rack is fixed on
Bending rack upper surface, the aligning press roll component include at least two groups pressure roller group, two adjacent groups pressure roller group diameter difference and position
It is greater than the pressure roller group diameter close to discharge end in the pressure roller group diameter of feed end.
Further, the feeding mechanism includes the rotary shafts for being fixed on bending rack upper surface, is arranged in feeding
The feeding servo motor of feeding roller group and driving feeding roller group in rack；The feeding roller group includes at least three groups of feedings
Roller, the feeding carrying roller that every group of feeding roller respectively includes the feeding pressure roller being disposed over and be arranged in below corresponding feeding pressure roller.
The utility model has the beneficial effects that pier nose bending and molding all-in-one machine provided by the utility model, structure design is closed
Reason, realization integrate three kinds of pier nose, bending, cutting functions, realize production automation streamlined, reduce manual operation, simplify
Operational sequence effectively increases production efficiency, while machining is more accurate, and production final product quality is more stable.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model optimum embodiment.
Fig. 2 is the structural schematic diagram of bending mechanism in the utility model optimum embodiment.
Fig. 3 is the structural schematic diagram that structure is cut off in the utility model optimum embodiment.
Fig. 4 is the right view of Fig. 3.
1, pedestal 2, bending rack 3, pier nose rack 4, right angle reductor 5, bending servo motor 6, dog-ear disk in figure
7, straight dog-ear knife 8, mandrel 9, locking plate 10, fixed dog-ear head 11, dog-ear slot 12, center support 13, cutting shaft
14, lever 15, cutting servo motor 16, cutting planetary reducer 17, cutting eccentric shaft 18, cutter 19, pier nose folder are cut off
Tight mould 20, pier nose shaping mould 21, pier nose planetary reducer 22, pier nose servo motor 23, aligning rack 24, pressure roller group
25, rotary shafts 26, feeding servo motor 27, feeding pressure roller 28, feeding carrying roller.
Specific embodiment
The utility model is described in further detail presently in connection with attached drawing.These attached drawings are simplified schematic diagram,
Only illustrate the basic structure of the utility model in a schematic way, therefore it only shows composition related with the utility model.
A kind of pier nose bending and molding all-in-one machine as shown in Figure 1 is the utility model optimum embodiment, including 1 He of pedestal
The bending rack 2 and pier nose rack 3 being separately fixed on pedestal 1 are then fixed with pier nose molding machine in the pier nose rack 3
Structure, feeding mechanism, straightening mechanism, feeding mechanism are successively fixed in the bending rack 2, and the correspondence of bending rack 2 is sent
Material device output end is fixed with bending mechanism, after bending mechanism side is corresponded in the bending rack 2 with cut-off bending
The cutting mechanism of wire rod.
The straightening mechanism includes aligning rack 23 and aligning press roll component, and the aligning rack 23 is fixed on bending machine
2 upper surface of frame, the aligning press roll component include two groups of pressure roller groups 24, and 24 diameter of two adjacent groups pressure roller group is different and is located at charging
24 diameter of pressure roller group at end is greater than 24 diameter of pressure roller group close to discharge end.
The feeding mechanism includes the rotary shafts 25 for being fixed on 2 upper surface of bending rack, is arranged in rotary shafts 25
The feeding servo motor 26 of interior feeding roller group and driving feeding roller group；The feeding roller group includes at least three groups of feeding rollers,
The feeding carrying roller that every group of feeding roller respectively includes the feeding pressure roller 27 being disposed over and be arranged in below corresponding feeding pressure roller 27
28。
For the ease of the molding of wire rod pier nose, the pier nose shaping mechanism includes pier nose clamping die 19, the pier set gradually
Head shaping mould 20 and pier nose power mechanism all has the mould protruded into for wire rod in the pier nose clamping die 19, pier nose shaping mould 20
Chamber, the pier nose clamping die 19, pier nose shaping mould 20 die cavity in the fixed dog-ear head 10 of bending mechanism export wire rod position
In on same operation planar；The pier nose power mechanism includes pier nose planetary reducer 21 and pier nose servo motor 22, described
22 output end of pier nose servo motor and 21 input terminal of pier nose planetary reducer are sequentially connected, and the pier nose planetary reducer 21 exports
End is then fixed with pier nose shaping mould 20.
Wire rod first by feeding mechanism be sent into straightening mechanism, under the action of two groups of pressure roller groups of straightening mechanism, by into
Row aligning, then continues to be fed into feeding device, by forming the wire rod to pier nose bending after the feeding roller of feeding device.Line at this time
Material is under feeding device effect, by bending mechanism, into pier nose clamping die 19.Then pier nose power mechanism acts, pier nose folder
Tight mould 19 clamps wire rod, and subsequent pier nose shaping mould 20 forms wire rod pier nose under the effect of pier nose power mechanism, completes pier nose behaviour
Make.Pier nose power mechanism unclamps pier nose shaping mould 20 and pier nose clamping die 19, wire rod is recycled by feeding mechanism inward portion, under
One step bending operation carries out.
As shown in Fig. 2, bending mechanism includes the right angle reductor 4 being fixed in bending rack 2, the right angle reductor 4
Input terminal is sequentially connected with bending servo motor 5, and 4 lower end surface of right angle reductor, which has to be driven by right angle reductor 4, revolves
The dog-ear disk 6 turned, is fixed with straight dog-ear knife 7 on the dog-ear disk 6,4 inner hollow of right angle reductor and through having
Mandrel 8,6 center position of dog-ear disk are provided with the through-hole stretched out for mandrel 8, stretch out right-angle reduction at the top of the mandrel 8
Machine 4 and the locking of locking plate 9 by 4 top of right angle reductor is arranged in, 8 lower end of mandrel stretching 4 lower end surface of right angle reductor and folding
Disk 6 through-hole in angle is further fixed on fixed dog-ear head 10 on 8 lower end surface of mandrel, has on the fixed dog-ear head 10 and supply
The interspersed dog-ear slot 11 of the wire rod that feeding mechanism is sent out.
In operation, bending servo motor 5 can be driven positive and negative any within the scope of 6360 ° of dog-ear disk by right angle reductor 4
Rotation.Be fixed on 4 upper end of right angle reductor locking plate 9 then mandrel 8 is locked it is motionless.Fixed dog-ear head 10 is also kept not
It is dynamic.And fixed folding can be surrounded under the drive of right angle reductor 4 by being fixed on the straight dog-ear knife 7 on dog-ear disk 6 and dog-ear disk 6
Angle head 10 does positive and negative 360 ° of rotary motion.
It is retracted by the wire rod of pier nose to fixed 10 position of dog-ear head of bending mechanism, when straight 7 He of dog-ear knife
When dog-ear disk 6 rotates, the dog-ear slot 11 that wire segment is fixed formula dog-ear head 10 blocks fixation, stretches out the partial line of dog-ear slot 11
Material then drives bending by straight dog-ear knife 7, completes bending operation.
As shown in Figure 3 and Figure 4, cutting mechanism includes the center support 12 fixed with bending rack 2, the center support 12
End is fixed with cutting shaft 13 and is rotatably connected to cutting lever 14 by cutting off shaft 13, goes back on the center support 12
Equipped with cutting servo motor 15 and cutting planetary reducer 16,15 output end of cutting servo motor and cutting planetary reducer
The transmission connection of 16 input terminals, then bias is connected with cutting eccentric shaft 17 to the output end of the cutting planetary reducer 16, described to cut
Disconnected eccentric shaft 17 is fixed with cutting lever 14 and cutting lever 14 is driven to swing around cutting shaft 13, on the cutting lever 14
The cutter 18 of cut-off wire rod is fixed at corresponding bending mechanism position.
In actual design, cutting lever 14 can be designed as to block structure, the end of cutting eccentric shaft 17 is designed key, led to
Cross key connection cutting eccentric shaft 17 and cutting lever 14 is fixed.At work, cutting servo motor 15 is subtracted by cutting off planet
Fast machine 16 drives the cutting eccentric shaft 17 for being fixed on cutting 16 output end of planetary reducer to make rotating motion.Lever 14 is cut off at this time
Also it surrounds cutting shaft 13 under the drive of cutting eccentric shaft 17 to swing, the cutter 18 being fixed on cutting lever 14 is also synchronous to be put
It is dynamic, realize the operation of cutting wire rod.
Wire rod after aligning passes through bending mechanism by feeding mechanism first and enters pier nose shaping mechanism, is formed by pier nose
Mechanism carries out pier nose molding to wire rod, and then wire rod exits pier nose shaping mechanism, return back to bending machine under feeding mechanism effect
Structure operates bending and molding by bending mechanism, is cut off after molding by cutting mechanism, realizes that end has pier nose and has been bent over molding
Wire rod complete the process.And so on, wire rod is processed.It is processed respectively by pier head machine and bending machine relative to tradition,
Process using the above scheme is not necessarily to human assistance, and pier nose, the bending, cutting behaviour of wire rod can be completed by machine automatization
Make, operating process is more simple and convenient, realizes production automation streamlined, reduces manual operation, simplifies operational sequence, effectively mentions
High production efficiency, while machining more accurate, production final product quality is more stable, and machining accuracy is high, product one
Cause property is good.
It is enlightenment, through the above description, related work people with the above-mentioned desirable embodiment according to the utility model
Member can carry out various changes and amendments in the range of without departing from this item utility model technical idea completely.This item is real
It is not limited to the contents of the specification with novel technical scope, it is necessary to its technology is determined according to scope of the claims
Property range.
Claims (4)
1. a kind of pier nose bending and molding all-in-one machine, including pedestal (1) and the bending rack (2) being separately fixed on pedestal (1) and
Pier nose rack (3), it is characterised in that: pier nose shaping mechanism, the bending rack are then fixed in the pier nose rack (3)
On be successively fixed with feeding mechanism, straightening mechanism, feeding mechanism, the bending rack corresponds to feed device output end and is fixed with folding
Bender structure corresponds to the cutting mechanism that bending mechanism side has wire rod after cut-off bending in the bending rack；Described
Bending mechanism includes the right angle reductor (4) being fixed on bending rack (2), and right angle reductor (4) the input terminal transmission connects
It is connected to bending servo motor (5), the right angle reductor (4) lower end surface has by the folding of right angle reductor (4) driving rotation
Angle disk (6) is fixed with straight dog-ear knife (7) on the dog-ear disk (6), and the right angle reductor (4) inner hollow is simultaneously through tool
Have mandrel (8), described dog-ear disk (6) center position is provided with the through-hole stretched out for mandrel (8), stretches at the top of the mandrel (8)
Out right angle reductor (4) and by be arranged at the top of right angle reductor (4) locking plate (9) locking, mandrel (8) lower end stretch out right angle
Speed reducer (4) lower end surface and dog-ear disk (6) through-hole are further fixed on fixed dog-ear head (10), institute on mandrel (8) lower end surface
State the dog-ear slot (11) that there is the wire rod sent out for feeding mechanism to intert on fixed dog-ear head (10)；The cutting mechanism packet
The center support (12) fixed with bending rack (2) is included, center support (12) end is fixed with cutting shaft (13) and leads to
It crosses cutting shaft (13) and is rotatably connected to cutting lever (14), the center support is additionally provided with cutting servo motor on (12)
(15) and planetary reducer (16) are cut off, cutting servo motor (15) output end and cutting planetary reducer (16) input terminal
Transmission connection, then bias is connected with cutting eccentric shaft (17) to the output end of cutting planetary reducer (16), and the cutting is inclined
Mandrel (17) and cutting lever (14) are fixed and cutting lever (14) are driven to swing around cutting shaft (13), the cutting lever
(14) cutter (18) that cut-off wire rod is fixed at bending mechanism position is corresponded on.
2. pier nose bending and molding all-in-one machine as described in claim 1, it is characterised in that: the pier nose shaping mechanism include according to
Pier nose clamping die (19), pier nose shaping mould (20) and the pier nose power mechanism of secondary setting, the pier nose clamping die (19), pier nose at
All have the die cavity protruded into for wire rod in pattern (20), the pier nose clamping die (19), pier nose shaping mould (20) die cavity with
Output wire rod is located on same operation planar in the fixed dog-ear head (10) of bending mechanism；The pier nose power mechanism includes pier
Head planetary reducer (21) and pier nose servo motor (22), pier nose servo motor (22) output end and pier nose planetary reducer
(21) input terminal is sequentially connected, and pier nose planetary reducer (21) output end is then fixed with pier nose shaping mould (20).
3. pier nose bending and molding all-in-one machine as described in claim 1, it is characterised in that: the straightening mechanism includes straightener
Frame (23) and aligning press roll component, the aligning rack (23) are fixed on bending rack (2) upper surface, the aligning press roll component
Including at least two groups pressure roller group (24), two adjacent groups pressure roller group (24) diameter is different and is located at pressure roller group (24) diameter of feed end
Greater than pressure roller group (24) diameter close to discharge end.
4. pier nose bending and molding all-in-one machine as described in claim 1, it is characterised in that: the feeding mechanism includes being fixed on
The rotary shafts (25) of bending rack (2) upper surface, the feeding roller group being arranged in rotary shafts (25) and driving feeding roller group
Feeding servo motor (26)；The feeding roller group includes at least three groups of feeding rollers, and every group of feeding roller respectively includes setting and exist
Feeding carrying roller (28) of the feeding pressure roller (27) and setting of top below corresponding feeding pressure roller (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822262012.8U CN209477155U (en) | 2018-12-30 | 2018-12-30 | Pier nose bending and molding all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822262012.8U CN209477155U (en) | 2018-12-30 | 2018-12-30 | Pier nose bending and molding all-in-one machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209477155U true CN209477155U (en) | 2019-10-11 |
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ID=68128275
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822262012.8U Active CN209477155U (en) | 2018-12-30 | 2018-12-30 | Pier nose bending and molding all-in-one machine |
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| Country | Link |
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| CN (1) | CN209477155U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111618203A (en) * | 2020-06-06 | 2020-09-04 | 蔡锐军 | Copper wire processing system and method |
-
2018
- 2018-12-30 CN CN201822262012.8U patent/CN209477155U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111618203A (en) * | 2020-06-06 | 2020-09-04 | 蔡锐军 | Copper wire processing system and method |
| CN111618203B (en) * | 2020-06-06 | 2022-04-29 | 揭西县伟成达铜材有限公司 | Copper wire processing system and method |
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