A kind of condenser pipe welding streamline
Technical field
The utility model relates to field of automation technology, specially a kind of condenser pipe welding streamline.
Background technique
With social progress and improvement of living standard, market more needs with characteristic, meets customer individual and require sample
Formula and the multifarious product of function.Fierce market competition forces traditional mass production method to change, it is desirable that right
Traditional components production technology is improved.Traditional manufacturing process is not able to satisfy market to the need of multi-varieties and small-batch product
It asks.
Automation of Welding equipment with product category increase and to product quality require continuous improvement, to welding procedure
It is required that it is higher to get up, so many demands for having the product of human weld originally to Automation of Welding equipment and requiring also increasingly
It is more, and existing welding streamline is all manually to manipulate, intelligence degree is lower, and human eye detection is easy to reappear asking for mistake
Topic.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of condenser pipe welding streamline, existing to solve
Welding streamline is all manually to manipulate, and intelligence degree is lower, and human eye detection is easy the problem of reappearing mistake.A kind of condensation
Pipe welding streamline, including welding equipment, leak test plant and leak repairing equipment, in which: the welding equipment includes electric cabinet one, and ten thousand
To castor one, fixed footed glass one, workbench one, the fixed bottom plate of fixture, fixture support triangle plate, clamp fixing plate, electromagnet, type
Aluminium one, shell one, top beam one, guide post bearing one, guide post one, cylinder one, control cabinet one, heating module and welding fixture, it is described
Electric cabinet one is located at welding equipment bottom, and the back of electric cabinet one is equipped with dismountable access panel, if the access panel is equipped with
Dry heat release hole;One bottom of electric cabinet is equipped with conducive to mobile universal caster wheel one and the fixation footed glass for being fixedly welded equipment
One, and workbench one is equipped at the top of electric cabinet one, which is equipped with the fixed bottom plate of fixture;The fixture is solid
Determine bottom plate two sides and fixture support triangle plate is installed, is fixed with clamp fixing plate between the fixture support triangle plate of two sides, and
Electromagnet is equipped in the middle part of clamp fixing plate;One or four jiaos of the workbench top beams one by one top of type aluminium one and workbench are installed
It is fixed, and the outside of type aluminium one is equipped with shell one;One upper center of top beam is equipped with cylinder one, and one two sides of cylinder are installed
There are several guide posts one fixed by guide post bearing one;The lower section of the top beam one is connected and installed with by cylinder one with guide post one
Heating module;The control cabinet one includes display screen, runs button one, switch button one, scram button one and PLC controller
One, the middle part of the control cabinet one is equipped with display screen, and operation button one, switch button one and urgency are equipped with below display screen
Stop button one, and display screen, run button one, switch button one and scram button one pass through inside conducting wire and control cabinet one
PLC controller one is connected, and the power port of the PLC controller one is connected with external power supply by 8051 voltage stabilizing chips;The control
The back of case one processed is fixed on type aluminium one by swing arm;The welding fixture is by bakelite plate, bakelite bottom plate and bakelite
The fixed composition of support plate installation, in which: bakelite plate uses unilateral rotation detaching structure, and welding fixture by the protrusion of rear side with
Electromagnet in the middle part of clamp fixing plate is removably mounted in clamp fixing plate.
The leak test plant includes electric cabinet two, universal caster wheel two, fixed footed glass two, workbench two, leak detection fixture, type aluminium
Two, top beam two, guide post bearing two, guide post two, cylinder two, hunt leak module and control cabinet two, in which: the electric cabinet two is located at inspection
Device bottom is leaked, and the back of electric cabinet two is equipped with access panel by removably, which dissipates equipped with several
Hot hole;The bottom of the electric cabinet two is equipped with conducive to the fixation footed glass two of mobile universal caster wheel two and fixed leak test plant, and
The top of electric cabinet two is equipped with workbench two;The leak detection fixture is fixed on two middle of workbench, and leak detection fixture packet
Include silica gel underlay and silica gel lower platen;Two or four jiaos of the workbench installations of top beam two by two top of type aluminium two and workbench are solid
It is fixed;Two upper center of top beam is equipped with cylinder two, and two two sides of cylinder are equipped with several leading by the fixation of guide post bearing two
Column two;The lower section of the top beam two is connected and installed with leak detection module by cylinder two and guide post two, and the leak detection module includes
Guide post fixed plate two, pad and silica gel top board be wherein on silica gel: the guide post fixed plate two be located at the top of module of hunting leak with
Guide post two is connected, and pad and silica gel top board on silica gel are connected with below guide post fixed plate two;The control cabinet two includes closing
Lattice indicator light, unqualified indicator light, counter run button two, air-breathing button, thermoregulator, scram button two and PLC control
Device two processed, in which: two leading flank of control cabinet, which arranges, is equipped with qualified indicator light, unqualified indicator light, counter, and operation is pressed
Button two, air-breathing button, thermoregulator and scram button two, and qualified indicator light, unqualified indicator light, counter, operation are pressed
Button two, air-breathing button, thermoregulator and scram button two pass through the PLC controller two-phase inside conducting wire and control cabinet two
Even, the power port of the PLC controller two is connected with external power supply by 8051 voltage stabilizing chips;The back of the control cabinet two is logical
Swing arm is crossed to be fixed on type aluminium two.
The leak repairing equipment includes electric cabinet three, universal caster wheel three, fixed footed glass three, workbench three, silicagel pad, bakelite pad
Plate, type aluminium three, top beam three, shell two, guide post bearing three, guide post three, cylinder three, leak repairing module and control cabinet three, it is described automatically controlled
Case three is located at leak repairing device bottom, and the back of electric cabinet three is equipped with access panel by removably, sets on the access panel
There are several heat release holes;The bottom of the electric cabinet three is equipped with conducive to the fixation of mobile universal caster wheel three and fixed leak repairing equipment
Footed glass three, and the top of electric cabinet three is equipped with workbench three, and three middle of workbench is mounted with silicagel pad and bakelite pad
Plate;Three or four jiaos of the workbench top beams three by three top of type aluminium three and workbench, which are installed, to be fixed, and the outside peace of type aluminium three
Equipped with shell two;Three upper center of top beam be equipped with cylinder three, and three two sides of cylinder be equipped with it is several by guide post bearing three
Fixed guide post three;The lower section of the top beam three is connected and installed with leak repairing module by cylinder three and guide post three;The control cabinet
Three include time regulator, and thermoregulator runs button three, switch button two, scram button three and PLC controller three,
In: it is equipped with time regulator and thermoregulator in the middle part of control cabinet three, is installed in the lower section of time regulator and thermoregulator
There are operation button three, switch button two and scram button three, and time regulator, thermoregulator run button three, switch is pressed
Button two is connected by conducting wire with the PLC controller three inside control cabinet three with scram button three, the power supply of the PLC controller three
Port is connected with external power supply by 8051 voltage stabilizing chips;The back of the control cabinet three is fixed on type aluminium three by swing arm
On.
One or more, and welding equipment, leak test plant is respectively adopted in the welding equipment, leak test plant and leak repairing equipment
Or it is placed with platform between leak repairing equipment, convenient for being added according to the speed of flowing water linear velocity or the working level of staff
Add deduct less corresponding equipment, is conducive to increase working efficiency.
The heating module is identical as leak repairing modular structure and working principle;The heating module includes guide post fixed plate
One, cushion block one, heating stylus fixed plate one, heating stylus one and heater one, in which: the guide post fixed plate one is located at heating module
The top be connected with the bottom end of guide post one, and cushion block one is sequentially installed on the downside of guide post fixed plate one, heating stylus fixed plate
One with heating stylus one, and having heaters one is installed in the junction of heating stylus fixed plate one and heating stylus one, which uses
Cast aluminum heaters.
The PLC controller one, PLC controller two and PLC controller three are all made of 51 serial universal PLC.
Compared with prior art, the utility model has the beneficial effects that
1. the setting of leak test plant of the invention convenient for detecting non-compliant condenser pipe, and will arrive aobvious as the result is shown
Display screen convenient for the detection of staff, while reducing disqualification rate.
2. the setting of leak repairing equipment of the invention is conducive to carry out the product detected welding again, improves and produce
The qualification rate of product.
3. the setting of PLC controller of the invention, improves the degree of automation of equipment, and is conducive to increase equipment detection
Intelligence and precision, greatly improve working efficiency.
Detailed description of the invention
Fig. 1 is the agent structure schematic diagram of the utility model.
Fig. 2 is the welding equipment structural schematic diagram of the utility model.
Fig. 3 is the leak test plant structural schematic diagram of the utility model.
Fig. 4 is the leak repairing device structure schematic diagram of the utility model.
Fig. 5 is the fixed connecting structure of bottom plate schematic diagram of fixture of the utility model.
Fig. 6 is the welding fixture structural schematic diagram of the utility model.
Fig. 7 is the heating module structural schematic diagram of the utility model.
Fig. 8 is the leak repairing modular structure schematic diagram of the utility model.
In figure: 1- welding equipment, 100- electric cabinet one, 101- universal caster wheel one, the fixed footed glass one of 102-, 103- work
Platform one, the fixed bottom plate of 104- fixture, 105- fixture support triangle plate, 106- clamp fixing plate, 107- electromagnet, 108- type aluminium
One, 109- shell one, 110- top beam one, 111- guide post bearing one, 112- guide post one, 113- cylinder one, 114- control cabinet one,
114a- display screen, 114b- run button one, 114c- switch button one, 114d- scram button one, 114e-PLC controller
One, 115- heating module, 115a- guide post fixed plate one, 115b- cushion block one, 115c- heating stylus fixed plate one, 115d- heating stylus
One, 115e- heater one, 116- welding fixture, 116a- bakelite plate, 116b- bakelite bottom plate, 116c- bakelite support plate, 2- inspection
Leakage equipment, 200- electric cabinet two, 201- universal caster wheel two, the fixed footed glass two of 202-, 203- workbench two, 204- leak detection fixture,
204a- silica gel underlay, 204b- silica gel lower platen, 205- type aluminium two, 206- top beam two, 207- guide post bearing two, 208- guide post
Two, 209- cylinder two, 210- hunt leak module, and 210a- guide post fixed plate two pads on 210b- silica gel, 210c- silica gel top board,
211- control cabinet two, 211a- qualification indicator light, the unqualified indicator light of 211b-, 211c- counter, 211d- run button two,
211e- air-breathing button, 211f- thermoregulator, 211g- scram button two, 211h-PLC controller two, 3- leak repairing equipment,
300- electric cabinet three, 301- universal caster wheel three, the fixed footed glass three of 302-, 303- workbench three, 304- silicagel pad, 305- bakelite
Backing plate, 306- type aluminium three, 307- top beam three, 308- shell two, 309- guide post bearing three, 310- guide post three, 311- cylinder three,
312- leak repairing module, 312a- guide post fixed plate three, 312b- cushion block two, 312c- heating stylus fixed plate two, 312d- heating stylus two,
312e- heater two, 313- control cabinet three, 313a- time regulator, 313b- thermoregulator, 313c- run button three,
313d- switch button two, 313e- scram button three, 313f-PLC controller three.
Specific embodiment
The utility model is described further below in conjunction with attached drawing:
Embodiment:
As shown in attached drawing 1 to attached drawing 8
The utility model provides a kind of condenser pipe welding streamline, including welding equipment 1, leak test plant 2 and leak repairing equipment
3, in which: the welding equipment 1 includes electric cabinet 1, universal caster wheel 1, fixed footed glass 1, workbench 1,
Fixture fixes bottom plate 104, fixture support triangle plate 105, clamp fixing plate 106, electromagnet 107, type aluminium 1, shell one
109, top beam 1, guide post bearing 1, guide post 1, cylinder 1, control cabinet 1, heating module 115 and welding
Fixture 116, the electric cabinet 1 is located at 1 bottom of welding equipment, and the back of electric cabinet 1 is equipped with dismountable maintenance
Plate, the access panel are equipped with several heat release holes;One 100 bottom of electric cabinet is equipped with conducive to mobile universal caster wheel 1
With the fixation footed glass 1 for being fixedly welded equipment 1, and the top of electric cabinet 1 is equipped with workbench 1, the workbench 1
Top middle is equipped with the fixed bottom plate 104 of fixture;Fixed 104 two sides of bottom plate of the fixture are equipped with fixture support triangle plate 105,
It is fixed with clamp fixing plate 106 between the fixture support triangle plate 105 of two sides, and is equipped with electromagnetism in the middle part of clamp fixing plate 106
Iron 107;One 103 four jiaos of the workbench top beams 1 by one 103 top of type aluminium 1 and workbench, which are installed, to be fixed,
And the outside of type aluminium 1 is equipped with shell 1;One 110 upper center of top beam is equipped with cylinder 1, and cylinder one
113 two sides are equipped with several guide posts one 112 fixed by guide post bearing 1;The lower section of the top beam 1 passes through gas
Cylinder 1 and guide post 1 are connected and installed with heating module 115;The control cabinet 1 includes display screen 114a, and operation is pressed
One 114e of one 114b of button, one 114c of switch button, one 114d of scram button and PLC controller, in the control cabinet 1
Portion is equipped with display screen 114a, and operation one 114b of button, one 114c of switch button and emergency stop are equipped with below display screen 114a
One 114d of button, and display screen 114a run one 114b of button, and one 114c of switch button passes through with one 114d of scram button to be led
Line is connected with one 114e of PLC controller inside control cabinet 1, and the power port of one 114e of the PLC controller passes through 8051
Voltage stabilizing chip is connected with external power supply;The back of the control cabinet 1 is fixed on type aluminium 1 by swing arm;Institute
Stating welding fixture 116 is that fixed composition is installed by bakelite plate 116a, bakelite bottom plate 116b and bakelite support plate 116c, in which: electricity
Plank 116a uses unilateral rotation detaching structure, and protrusion and clamp fixing plate 106 middle part of the welding fixture 116 by rear side
Electromagnet 107 is removably mounted in clamp fixing plate 106, is easily installed welding product.
The leak test plant 2 includes electric cabinet 2 200, universal caster wheel 2 201, fixed footed glass 2 202, workbench 2 203,
Leak detection fixture 204, type aluminium 2 205, top beam 2 206, guide post bearing 2 207, guide post 2 208, cylinder 2 209, module of hunting leak
210 and control cabinet 2 211, in which: the electric cabinet 2 200 is located at 2 bottom of leak test plant, and the back of electric cabinet 2 200 is logical
It crosses removably and access panel is installed, which is equipped with several heat release holes;The bottom of the electric cabinet 2 200 is equipped with
Conducive to the fixation footed glass 2 202 of mobile universal caster wheel 2 201 and fixed leak test plant 2, and the top of electric cabinet 2 200 is equipped with
Workbench 2 203;The leak detection fixture 204 is fixed on 2 203 middle of workbench, and leak detection fixture 204 includes silica gel
Underlay 204a and silica gel lower platen 204b;2 203 4 jiaos of the workbench pass through 2 203 top of type aluminium 2 205 and workbench
The installation of top beam 2 206 is fixed;2 206 upper center of top beam is equipped with cylinder 2 209, and 2 209 two sides of cylinder are equipped with number
Root passes through the fixed guide post 2 208 of guide post bearing 2 207;The lower section of the top beam 2 206 passes through cylinder 2 209 and guide post two
208 are connected and installed with leak detection module 210, and the leak detection module 210 includes two 210a of guide post fixed plate, pads 210b on silica gel
Wherein with silica gel top board 210c: two 210a of guide post fixed plate is located at the top and the guide post 2 208 of leak detection module 210
It is connected, and is connected on silica gel below two 210a of guide post fixed plate and pads 210b and silica gel top board 210c;The control cabinet two
211 include qualified indicator light 211a, unqualified indicator light 211b, counter 211c, runs two 211d of button, air-breathing button
211e, the first thermoregulator 211f, two 211g and PLC controller of scram button, two 211h, in which: the control cabinet 2 211
Leading flank arrangement is equipped with qualified indicator light 211a, unqualified indicator light 211b, counter 211c, runs two 211d of button, inhales
Gas button two 211g of 211e, the first thermoregulator 211f and scram button, and qualified indicator light 211a, unqualified indicator light
211b, counter 211c run two 211d of button, air-breathing button 211e, the first thermoregulator 211f and scram button two
211g passes through conducting wire and is connected with two 211h of PLC controller inside control cabinet 2 211, the power supply of two 211h of the PLC controller
Port is connected with external power supply by 8051 voltage stabilizing chips;The back of the control cabinet 2 211 is fixed on type by swing arm
On aluminium 2 205.
The leak repairing equipment 3 includes electric cabinet 3 300, universal caster wheel 3 301, fixed footed glass 3 302, workbench 3 303,
Silicagel pad 304, bakelite backing plate 305, type aluminium 3 306, top beam 3 307, shell 2 308, guide post bearing 3 309, guide post 3 310,
Cylinder 3 311, leak repairing module 312 and control cabinet 3 313, the electric cabinet 3 300 are located at 3 bottom of leak repairing equipment, and electric cabinet
3 300 back is equipped with access panel by removably, which is equipped with several heat release holes;The electric cabinet three
300 bottom is equipped with conducive to the fixation footed glass 3 302 of mobile universal caster wheel 3 301 and fixed leak repairing equipment 3, and electric cabinet three
300 top is equipped with workbench 3 303, and 3 303 middle of workbench is mounted with silicagel pad 304 and bakelite backing plate
305;3 303 4 jiaos of the workbench top beams 3 307 by 3 303 top of type aluminium 3 306 and workbench, which are installed, to be fixed, and type
The outside of aluminium 3 306 is equipped with shell 2 308;3 307 upper center of top beam is equipped with cylinder 3 311, and cylinder 3 311
Two sides are equipped with several guide posts three 310 fixed by guide post bearing 3 309;The lower section of the top beam 3 307 passes through cylinder three
311 are connected and installed with leak repairing module 312 with guide post 3 310;The control cabinet 3 313 includes time regulator 313a, the second temperature
Spend adjuster 313b, run three 313c of button, two 313d of switch button, three 313f of three 313e of scram button and PLC controller,
In: the middle part of control cabinet 3 313 is equipped with time regulator 313a and second temperature adjuster 313b, in time regulator 313a and the
Operation three 313c of button, two 313d of switch button and three 313e of scram button are installed below two thermoregulator 313b, and
Time regulator 313a, second temperature adjuster 313b run three 313c of button, two 313d of switch button and scram button three
313e passes through conducting wire and is connected with three 313f of PLC controller inside control cabinet 3 313, the power supply of three 313f of the PLC controller
Port is connected with external power supply by 8051 voltage stabilizing chips;The back of the control cabinet 3 313 is fixed on type by swing arm
On aluminium 3 306.
One or more, and welding equipment 1 is respectively adopted in the welding equipment 1, leak test plant 2 and leak repairing equipment 3, hunts leak
It is placed with platform between equipment 2 or leak repairing equipment 3, convenient for according to the working level of the speed of flowing water linear velocity or staff
It is added or is reduced corresponding equipment, is conducive to increase working efficiency.
The heating module 115 is identical as 312 structure of leak repairing module and working principle;The heating module 115 includes leading
One 115e of one 115a of column fixed plate, one 115b of cushion block, one 115c of heating stylus fixed plate, one 115d of heating stylus and heater,
In: the top that one 115a of guide post fixed plate is located at heating module 115 is connected with the bottom end of guide post 1, and guide post
It is sequentially installed with one 115b of cushion block, one 115c of heating stylus fixed plate and one 115d of heating stylus on the downside of one 115a of fixed plate, and heats
One 115e of having heaters is installed in the junction of one 115c of needle fixed plate and one 115d of heating stylus, and one 115e of the heater is using casting
Aluminum heater.
One 114e of PLC controller, two 211h of PLC controller and three 313f of PLC controller are all made of 51 Series Universals
Type PLC.
Working principle
Firstly, leak test plant 2 connects external power supply with the control cabinet of leak repairing equipment 3 by welding equipment 1, equipment energization is opened
Begin operation, condenser pipe successively passes through welding equipment 1, the process of leak test plant 2 and leak repairing equipment 3, in welding equipment 1, first
Condenser pipe is put into welding fixture 116, then the protrusion by welding fixture 116 by rear side and 106 middle part of clamp fixing plate
Electromagnet 107 be removably mounted in the fixed bottom plate 104 of fixture, press lower switch, cylinder 113 starts heating module
115 push down, and weld to condenser pipe, and the condenser pipe after welding, which is put into leak test plant 2, carries out leak detection test, if it find that letting out
Dew, will carry out welding again in trapping device 3.
The opening in technical solutions of the utility model using technical solution described in the utility model or those skilled in the art
It gives, designs similar technical solution, and reach above-mentioned technical effect, be to fall into the protection scope of the utility model.