CN209440474U - A kind of lightweight wall plate equipment screw pump grouting system - Google Patents
A kind of lightweight wall plate equipment screw pump grouting system Download PDFInfo
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- CN209440474U CN209440474U CN201821251108.8U CN201821251108U CN209440474U CN 209440474 U CN209440474 U CN 209440474U CN 201821251108 U CN201821251108 U CN 201821251108U CN 209440474 U CN209440474 U CN 209440474U
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- screw pump
- storage hopper
- wall plate
- plate equipment
- lightweight wall
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Abstract
The utility model relates to lightweight wall plate equipment technical fields, more particularly to a kind of lightweight wall plate equipment screw pump grouting system, it is characterized by comprising racks and storage hopper, the storage hopper is fixed at the upper end of rack, storage hopper bottom is fixed at least one discharge port, arch breaking apparatus is fixedly installed in storage hopper, further include and the corresponding number of screw pump of discharge port, the feed end of screw pump is connected with corresponding discharge port, screw pump is set to below storage hopper and is fixedly installed in bottom of the frame, the discharge end of screw pump is connected with grouting gun by grouting pipe, screw pump is also electrically connected with slip casting detection device.The utility model overall structure is simple, reasonable, there is certain pressure when slip casting, it can be directly the air venting in mold cavity, without manually stirring exhaust, wallboard uniform quality can meet the intensity requirement of wallboard, while the bubble breakage during transportation in slurry is less, wallboard bulk density can reach requirement, and can reduce the consumption of slurry.
Description
Technical field
The utility model relates to lightweight wall plate equipment technical fields, are specifically related to a kind of lightweight wall plate equipment screw pump note
Slurry system.
Background technique
As protection of the country to land resource is reinforced, to the natural calamities pay attention to day by day such as earthquake disaster, people couple
The enhancing of protection of resources and the consciousness to avoid earthquake, there are also countries to widely popularize to assembled industry, and light composite wallboard is
A kind of assembled wall, the increasingly demand of the pairs of light composite wallboard in market, the forming production line of light composite wallboard are a kind of
Production efficiency can be improved in large-tonnage light compound wall board assembly line, mitigates labour, by promoting in the market in recent years,
Light composite wallboard is promoted with government, is widely used at home and abroad.
Grouting system is one of light compound wall board assembly line core system, and grouting system is the slurry that mixing plant is stirred
Material is transported to the important system on molding machine in each closed mould, and there are two types of traditional grouting modes, and one is directly slurry
Material directly pours into slurry in molding machine by transfer container, and then manually stirring slurry makes the air discharge of the inside, but produces
Wallboard wall degree out does not still often reach requirement, and often has air not to be discharged inside wallboard, the matter such as cavity often occurs
Amount problem；It is another that slurry is transported to inside molding machine using pressure, since the slurry of lightweight wall plate is more special, stirring
There are many minute bubbles in slurry after complete, since transmission process pressure is larger, can make bubble damaged entirely, the wallboard produced holds
It does not reach requirement again, more consumable material.
Utility model content
It is simple, reasonable that the technical problem to be solved by the present invention is to provide a kind of overall structures, slip casting Shi Youyi level pressure
Power, can be directly the air venting in mold cavity, and without artificial stirring exhaust, wallboard uniform quality can meet the strong of wallboard
Degree requires, while the bubble breakage during transportation in slurry is less, and wallboard bulk density can reach requirement, and can reduce slurry
A kind of lightweight wall plate equipment screw pump grouting system of consumption.
In order to solve the above technical problems, the technical solution adopted in the utility model is as follows: a kind of lightweight wall plate equipment screw rod
Grouting system is pumped, including rack and storage hopper, storage hopper are fixed at the upper end of rack, storage hopper bottom is fixed at least 1
A discharge port is fixedly installed with arch breaking apparatus in storage hopper, further include with the corresponding number of screw pump of discharge port, screw pump
Feed end is connected with corresponding discharge port, and screw pump is set to below storage hopper and is fixedly installed in bottom of the frame, screw pump
Discharge end grouting gun is connected with by grouting pipe, screw pump is also electrically connected with slip casting detection device.
Further, butterfly valve is fixed on discharge port.
Further, the quantity of discharge port is 1-3, and the quantity of screw pump is 1-3 platform.
Further, slip casting detection device includes liquid level relay, and liquid level relay is electrically connected with high-order probe.
Further, storage hopper lower shape is reverse taper shape.
Further, arch breaking apparatus includes agitating shaft and the driving motor for driving agitating shaft to rotate, agitating shaft both ends
It is rotatably set in bearing block by bearing, bearing block is fixedly installed in stirring at left and right sides of storage hopper bottom on side wall
One end of axis is stretched out and passes through the side side wall of storage hopper and be sequentially connected with driving motor, is spaced along its axis on agitating shaft
It is fixedly installed with multiple groups mixing component.
Further, mixing component is 2-4 group, and mixing component includes at least 2 stirring blades, and stirring blade is to stir
It mixes and is evenly arranged centered on the axis of axis, stirring blade removably connects installation by the outer surface of connecting rod and agitating shaft.
Further, the angle between stirring blade and agitating shaft central axis is 20 ° -40 °.
Seen from the above description, a kind of lightweight wall plate equipment screw pump grouting system provided by the utility model, it is whole to tie
Structure is simple, rationally, and there is certain pressure in when slip casting, can be directly the air venting in mold cavity, without artificial stirring exhaust, wall
Plate uniform quality can meet the intensity requirement of wallboard, while the bubble breakage during transportation in slurry is less, wallboard bulk density
It can reach requirement, and the consumption of slurry can be reduced, slurry is conveyed by screw pump, since screw rod transmission pressure maximum pressure is little
The bubble contained in slurry in the case where 1.2MPA, normal slip casting, only a small amount of breakage can satisfy lightweight wall plate bulk density
It is required that and can save slurry, simultaneously because slip casting has a certain pressure, slip casting when, can be directly the air in mold cavity
Venting is no longer needed to manually stir exhaust, can be saved manually, since the gas of the inside substantially completely exhausts, so that doing after having infused slurry
Light composite wallboard out is without cavity, uniform quality；By the setting of slip casting detection device, when slurry note is closed to molding machine
After filling in mold cavity, screw pump can be made to be automatically stopped work, complete slip casting；The rotation of agitating shaft is driven by driving motor,
To drive mixing component to the agitation of storage hopper inside slurry, the precipitating and agglomeration of slurry in storage hopper are thus prevented, is made
Slurry moving down in storage hopper is more smoothly.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of internal structure of lightweight wall plate equipment screw pump grouting system of the utility model.
Fig. 2 is the partial enlargement diagram in Fig. 1 at A.
Fig. 3 is the electrical schematic diagram of slip casting detection device.
In figure: 1- rack；2- storage hopper；21- discharge port；3- arch breaking apparatus；31- agitating shaft；32- driving electricity
Machine；33- bearing block；34- mixing component；341- stirring blade；342- connecting rod；4- screw pump；5- grouting pipe；
6- grouting gun；71- liquid level relay；72- high position probe；73- power supply；The total lock switch of 74-；75- contactor；8- butterfly
Valve.
Specific embodiment
Below by way of specific embodiment, the utility model will be further described.
As shown in Figure 1 to Figure 3, a kind of lightweight wall plate equipment screw pump grouting system described in the utility model, including machine
Frame 1 and storage hopper 2, the storage hopper 2 are fixed at the upper end of the rack 1, and 2 bottom of storage hopper is fixed at least 1
A discharge port 21 is fixedly installed with arch breaking apparatus 3 in the storage hopper 2, it is characterised in that: further include and 21 phase of discharge port
The screw pump 4 of corresponding number, the feed end of the screw pump 4 are connected with the corresponding discharge port 21, the screw pump 4
Set on 2 lower section of storage hopper and it is fixedly installed in 1 bottom of rack, the discharge end of the screw pump 4 passes through grouting pipe 5
It is connected with grouting gun 6, the screw pump 4 is also electrically connected with slip casting detection device.
Slurry is conveyed by the screw pump 4, since screw rod transmission pressure maximum pressure is not more than 1.2MPA, normal slip casting
In the case where the bubble that contains in slurry, only a small amount of breakage can satisfy lightweight wall plate bulk density requirement, and can save slurry
Material, simultaneously because slip casting has a certain pressure, slip casting when, can infuse nothing after slurry directly the air venting in mold cavity
Artificial stirring exhaust is needed again, can be saved manually, since the gas of the inside substantially completely exhausts, so that the light composite wallboard made
Without cavity, uniform quality；By the setting of the slip casting detection device, infuses when slurry to molding machine closed mould is intracavitary and fill
Afterwards, the screw pump 4 can be made to be automatically stopped work, slip casting is completed, so recycle, until filling each closed mould on molding machine
Type chamber；By the way that arch breaking apparatus 3 is arranged in the storage hopper 2, the precipitating and agglomeration of slurry in the storage hopper 2 can be prevented；Institute
The capacity for stating storage hopper 2 is greater than the amount that once stirs of blender in a upper procedure, so that discharge after material can be with for blender
Directly stirred next time.
As depicted in figs. 1 and 2, it is fixed with butterfly valve 8 on the discharge port 21, passes through the setting of the butterfly valve 8, Neng Gouyong
In closing slurry pipeline, can individually turn off do not work wherein or maintenance 4 pipeline of the screw pump, it is other described without influencing
The continuation slip casting of screw pump 4.
As depicted in figs. 1 and 2, the quantity of the discharge port 21 is 1-3, and the quantity of the screw pump 4 is 1-3 platform,
It is arranged by multiple discharge ports 21, can be positioned below the setting of the more screw pumps 4 convenient for the storage hopper 2, pass through
The slip casting simultaneously of the multistation of the more screw pumps 4, can be improved production efficiency, reduce the slip casting time.
As shown in figures 1 and 3, the slip casting detection device includes liquid level relay 71, and the liquid level relay 71 is electrically
It is connected with high-order probe 72.
It can make institute after slurry note is filled to molding machine closed mould is intracavitary by the setting of the slip casting detection device
It states screw pump 4 and is automatically stopped work, complete slip casting, by cable by power supply 73, total lock switch 74, contactor 75, the screw rod
Pump 4, the liquid level relay 71 and the high-order probe 72 are electrically connected, and the high position probe 72 is set to molding machine closed mould
It is intracavitary, slurry has been filled when the high-order probe 72 detects that molding machine closed mould is intracavitary, has passed through the work of liquid level relay 71
With, so that the normally closed contactor 75 disconnects, so that the electric connection of the screw pump 4 and the power supply 73 is disconnected, so that
The screw pump 4 stops working, in addition the C61F-GP of the model Omron of the liquid level relay 71.
As depicted in figs. 1 and 2,2 lower shape of storage hopper is reverse taper shape, by using the structure, convenient for slurry
Expect flowing downward inside the storage hopper 2.
As depicted in figs. 1 and 2, the arch breaking apparatus 3 is including agitating shaft 31 and for driving the agitating shaft 31 to rotate
Driving motor 32,31 both ends of agitating shaft pass through bearing and are rotatably set in bearing block 33, and the bearing block 33 is fixed
It is installed at left and right sides of 2 bottom of storage hopper on side wall, one end of the agitating shaft 31 is stretched out and passes through the storage hopper 2
It side side wall and is sequentially connected with the driving motor 32, interval is fixedly installed with multiple groups along its axis on the agitating shaft 31
Mixing component 34.
The rotation of the agitating shaft 31 is driven by the driving motor 32, to drive the mixing component 34 to described
The agitation of 2 inside slurry of storage hopper, thus prevents the precipitating and agglomeration of slurry in the storage hopper 2, so that the slurry exists
Moving down in the storage hopper 2 is more smoothly.
As depicted in figs. 1 and 2, the mixing component 34 is 2-4 group, and the mixing component 34 includes at least 2 stirrings
Blade 341, the stirring blade 341 are evenly arranged centered on the axis of the agitating shaft 31, and the stirring blade 341 passes through
Connecting rod 342 removably connect installation with the outer surface of the agitating shaft 31, can be to the storage hopper by using this structure
The slurry of 2 bottoms plays the role of sufficiently stirring, so that the precipitating and agglomeration of slurry are prevented, in addition, working as the stirring blade 341
When abrasion, stirring blade 341 individually can be quickly replaced, reduces maintenance cost.
As depicted in figs. 1 and 2, the angle between 31 central axis of the stirring blade 341 and the agitating shaft be 20 °-
40 °, by using this setting, the stirring blade 341 can be made best to the stirring effect of slurry.
A kind of application method of lightweight wall plate equipment screw pump grouting system described in the utility model is as follows: when needs pair
When the intracavitary injection slurry of closed mould on molding machine, opened butterfly valve 8, so that the slurry in storage hopper 2 is able to enter screw pump 4
In, start screw pump 4, and by the conveying of the screw pump 4, it will be on slurry injection molding machine by the grouting gun 6 of man-hour manually hand-held
Closed mould it is intracavitary, filled slurry when high-order probe 72 detects that molding machine closed mould is intracavitary, passed through liquid level relay
71 effect, so that the electric connection of the screw pump 4 and power supply 73 is disconnected, so that the screw pump 4 is automatically stopped work, so
The intracavitary injection slurry of next closed mould on molding machine is so recycled again afterwards, until slurry is filled each of molding machine
Closed mould type chamber, by closing the butterfly valve 8, can individually turn off do not work wherein or maintenance 4 pipeline of the screw pump,
Continuation slip casting without influencing other screw pumps 4, in addition, the rotation of agitating shaft 31 can be driven by driving motor 32, from
And agitation of the stirring blade 341 to the 2 inside slurry of storage hopper is driven, thus prevent the heavy of slurry in the storage hopper 2
It forms sediment and agglomerates.
It above are only several specific embodiments of the utility model, but the design concept of the utility model is not limited to
This, all non-essential modifications to the present invention made by this concept should belong to infringement scope of protection of the utility model
Behavior.
Claims (8)
1. a kind of lightweight wall plate equipment screw pump grouting system, including rack and storage hopper, the storage hopper is fixed at described
The upper end of rack, the storage hopper bottom are fixed at least one discharge port, and broken arch dress is fixedly installed in the storage hopper
Set, it is characterised in that: further include with the corresponding number of screw pump of the discharge port, the feed end of the screw pump with it is corresponding
The discharge port be connected, the screw pump is set to below the storage hopper and is fixedly installed in the bottom of the frame, described
The discharge end of screw pump is connected with grouting gun by grouting pipe, and the screw pump is also electrically connected with slip casting detection device.
2. a kind of lightweight wall plate equipment screw pump grouting system according to claim 1, it is characterised in that: the discharge port
On be fixed with butterfly valve.
3. a kind of lightweight wall plate equipment screw pump grouting system according to claim 1, it is characterised in that: the discharge port
Quantity be 1-3, the quantity of the screw pump is 1-3 platform.
4. a kind of lightweight wall plate equipment screw pump grouting system according to claim 1, it is characterised in that: the slip casting inspection
Surveying device includes liquid level relay, and the liquid level relay is electrically connected with high-order probe.
5. a kind of lightweight wall plate equipment screw pump grouting system according to claim 1, it is characterised in that: the storage hopper
Lower shape is reverse taper shape.
6. a kind of lightweight wall plate equipment screw pump grouting system according to claim 1, it is characterised in that: the broken arch dress
It sets including agitating shaft and the driving motor for driving the agitating shaft rotation, the agitating shaft both ends is rotatable by bearing
Be set in bearing block, the bearing block is fixedly installed at left and right sides of the storage hopper bottom on side wall, the agitating shaft
One end is stretched out and passes through the side side wall of the storage hopper and be sequentially connected with the driving motor, along its axis on the agitating shaft
Interval is fixedly installed with multiple groups mixing component on line.
7. a kind of lightweight wall plate equipment screw pump grouting system according to claim 6, it is characterised in that: the stirring group
Part is 2-4 group, and the mixing component includes at least 2 stirring blades, and the stirring blade is with the axis of the agitating shaft
Center is evenly arranged, and the stirring blade removably connect installation with the outer surface of the agitating shaft by connecting rod.
8. a kind of lightweight wall plate equipment screw pump grouting system according to claim 7, it is characterised in that: the paddle
Angle between piece and the agitating shaft central axis is 20 ° -40 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821251108.8U CN209440474U (en) | 2018-08-03 | 2018-08-03 | A kind of lightweight wall plate equipment screw pump grouting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821251108.8U CN209440474U (en) | 2018-08-03 | 2018-08-03 | A kind of lightweight wall plate equipment screw pump grouting system |
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| Publication Number | Publication Date |
|---|---|
| CN209440474U true CN209440474U (en) | 2019-09-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821251108.8U Active CN209440474U (en) | 2018-08-03 | 2018-08-03 | A kind of lightweight wall plate equipment screw pump grouting system |
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| CN (1) | CN209440474U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114454299A (en) * | 2020-11-10 | 2022-05-10 | 马保国 | Design method and device for rapid homogenization, regulation and control and conveying of high-viscosity lightweight aggregate slurry |
-
2018
- 2018-08-03 CN CN201821251108.8U patent/CN209440474U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114454299A (en) * | 2020-11-10 | 2022-05-10 | 马保国 | Design method and device for rapid homogenization, regulation and control and conveying of high-viscosity lightweight aggregate slurry |
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