CN209439776U - A kind of flexible manufacturing system - Google Patents
A kind of flexible manufacturing system Download PDFInfo
- Publication number
- CN209439776U CN209439776U CN201822269383.9U CN201822269383U CN209439776U CN 209439776 U CN209439776 U CN 209439776U CN 201822269383 U CN201822269383 U CN 201822269383U CN 209439776 U CN209439776 U CN 209439776U
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- conveyer belt
- robot
- blank
- pallet
- joint robot
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Abstract
The utility model relates to a kind of flexible manufacturing systems, including six-joint robot, conveyer belt, stacking pallet, high-accuracy machining center, turning center, special fixture, feeding manipulator and blank pallet, the robot end of six-joint robot is equipped with special fixture, the conveyer belt of one annular setting is installed in six-joint robot periphery, stacking pallet is installed in the six-joint robot radial direction side of conveyer belt inner ring, is respectively arranged with high-accuracy machining center and turning center on the outside of the conveyer belt of the other two sides of six-joint robot；The blank pallet for containing blank material is installed in the periphery of conveyer belt, which is equipped with a feeding robot, and feeding robot can grab blank from blank pallet and place on a moving belt.The utility model is few using equipment, and workshop area occupied is small, high production efficiency, can be with mixes line production, no shutdown loss.Batch production can be achieved, good product consistency, yields is high, and person works' intensity is low.
Description
Technical field
The utility model belongs to intelligence manufacture field, specifically a kind of flexible manufacturing system.
Background technique
In recent years, it with the continuous rising of cost of labor and the reality of the shortage of professionals, is called in national strategy 2025
Under, factory and enterprise must gradually be made a living with raising labour productivity and being promoted conventional industries as guiding with automating, standardizing
Is produced from basis, cost is reduced, promotes quality, it is final to meet production needs, comply with trend of the market.
Flexible manufacturing system is made of unified management information system, material storage system and set of number process equipment,
Adapt to the automated machine manufacture system of processing object transformation, english abbreviation FMS.The Process ba- sis of FMS is group technology,
It determines technical process according to groups of processing object, selects the materials such as adaptable numerically controlled processing equipment and workpiece, tool
Storing and transporting system, and controlled by computer, therefore energy adjust automatically and the efficiently life in batch for realizing various workpieces in a certain range
It produces, and can timely change product to meet the market demand.
By retrieval, patent document identical with the art of this patent scheme is not found.
Utility model content
The purpose of the utility model is to overcome in place of the deficiencies in the prior art, provide it is a kind of it is structurally reasonable, full-featured,
Machining accuracy height, high-quality flexible manufacturing system.
The utility model solves its technical problem and adopts the following technical solutions to achieve:
A kind of flexible manufacturing system, it is characterised in that: including six-joint robot, conveyer belt, stacking pallet, high-accuracy processing
Center, turning center, special fixture, feeding manipulator and blank pallet, the robot end installation of six-joint robot
There is special fixture, the conveyer belt of one annular setting is installed in six-joint robot periphery, in the six-joint robot of conveyer belt inner ring
Radial side is equipped with stacking pallet, is respectively arranged with high-accuracy machining center on the outside of the conveyer belt of the other two sides of six-joint robot
And turning center；The blank pallet for containing blank material, blank pallet side peace are installed in the periphery of conveyer belt
Equipped with a feeding robot, feeding robot can grab blank from blank pallet and place on a moving belt.
Moreover, the special fixture includes positioning plate, connecting shaft, shaft and claw, positioning plate upper center is fixed with
For connecting shaft for connecting manipulator, positioning plate lower end two sides are symmetrically installed that there are two shaft, each equal radially installeds in shaft lower end
There are three the claw for capableing of radial expansion, every group of shaft and claw constitute a fixture, and fixture can clamp or loosen workpiece, and
And it is able to carry out rotation.
The advantages and positive effects of the utility model are as follows:
1, flexible manufacturing system is few using equipment, and workshop area occupied is small, high production efficiency, can be with mixes line production, and nothing is stopped
Machine loss.
2, batch production can be achieved, good product consistency, yields is high, and person works' intensity is low.
3, flexible manufacturing system system set machine tool technology, monitoring technology, detection technique, cutting-tool engineering, transmission technology, electricity
Sub- technology and computer technology have high quality, high reliability, high automation and high efficiency.
4, the new product process-cycle can be shortened, changed the line of production fast, respective market is in time.
5, the inventory of part in factory can be reduced, product quality is improved and reduces product cost.
6, number of workers is reduced, and labor intensity of workers reduces.
7, the utility model flexible manufacturing system technology is to realize that the novel concept mode of factory of the future and new development become
Gesture is to determine manufacturing enterprise's transition and upgrade important aspect.With mechanization, intelligent Process, people and flexible apparatus will more phases
Mutually merging can be achieved comprehensive coordinate, from order form to production again to sale, realize continuous-flow type production management planning.Flexible manufacturing list
Member can be used as a kind of building blocks production model of modern production enterprise, in the base of automatic technology, information technology and manufacturing technology
On plinth, by processes such as engineering design mutually independent in previous enterprise, the manufacturing and managements, in computer and its software
Support under, the complete and organic system of an entire enterprise of covering is constituted, to realize global dynamic optimization, efficient overall
Benefit, high flexibility help enterprise to improve the market competitiveness, capture future market.
Detailed description of the invention
Fig. 1 is the utility model layout structure schematic diagram；
Fig. 2 is special fixture structural schematic diagram；
Fig. 3 is the bottom view of Fig. 2.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing and by specific embodiment, and following embodiment is only retouched
The property stated, it is not restrictive, protection scope of this utility model cannot be limited by this.
A kind of flexible manufacturing system, including six-joint robot 3, conveyer belt 6, stacking pallet 5, high-accuracy machining center 2, vehicle
Machining center 1, special fixture 4, feeding manipulator 7 and blank pallet 8 are cut, the robot end of six-joint robot is equipped with specially
With fixture, the conveyer belt of one annular setting is installed in six-joint robot periphery, it is radial in the six-joint robot of conveyer belt inner ring
Side is equipped with stacking pallet, be respectively arranged on the outside of the conveyer belt of the other two sides of six-joint robot high-accuracy machining center and
Turning center；
The blank pallet 8 for containing blank material is installed in the periphery of conveyer belt, which is equipped on one
Expect robot 7, feeding robot can grab blank from blank pallet and place on a moving belt.
Special fixture includes positioning plate 402, connecting shaft 401, shaft 403 and claw 404, and positioning plate upper center is fixedly mounted with
There is connecting shaft to be symmetrically installed for connecting manipulator, positioning plate lower end two sides there are two shaft 403, each shaft lower end is radial
There are three the claw 404 for capableing of radial expansion, every group of shaft and claws to constitute a fixture for installation, and fixture can clamp or loosen
Workpiece, and it is able to carry out rotation.Two groups of shafts and claw are referred to as A pawl and B pawl.
The turning center of the present embodiment uses global function Efficient numerical control lathe.
Control system uses intelligent information management and executes the extremely big lean digital control system of system and independent intellectual property right,
Control system is realized for information processing, transmission, storage in processing, and unit controlled stage is generally used.Commander and coordination unit are each
The activity of a equipment, processing by material handling system friendship come part pallet, and by workpiece adjustment, part clamp, cut add
Work, chip removing detect in process, unload the functions such as workpiece and be adjusted to each subsystem of device level.
Cutter and fixture can be replaced automatically as needed, process different workpiece.Flexible manufacturing system is suitble to process shape
Shape is complicated, and manufacturing procedure is simple, and machining period is longer, and the small part of batch has biggish Flexible Equipment.
Specific procedure of processing are as follows:
(1) start to process, each equipment initialized location；
(2) the A pawl of the manipulator of six-joint robot grabs a workpiece；
At the same time, six-joint robot notice feeding manipulator carries out feeding, which grabs blank from pile disk
It send to conveyer belt, after blank is placed on the conveyor belt, feeding manipulator is back to home, waits on six-joint robot
Request signal is expected, into subsequent cycle；
(3) it before six-joint robot carrying workpiece is moved to turning center, after waiting turning center to complete processing, opens safe
Door, the manipulator of six-joint robot protrude into turning center preparation and change part, reach pickup point, the B pawl of manipulator catches turning center
The workpiece of processing is inside completed, turning center chuck unclamps, and six-joint robot removes the workpiece that processing is completed, then by A pawl
Upper workpiece to be processed is put into turning center chuck, sends request turning center chuck and clamps, the manipulator of six-joint robot moves back
Turning center out, safety door are closed, the starting of turning center fabrication cycles；
(4) it before six-joint robot manipulator reaches high-accuracy machining center, waits high-accuracy machining center to carry out drilling and adds
After the completion of work, the safety door of high-accuracy machining center is opened, and six-joint robot manipulator, which enters in high-accuracy machining center, changes part,
After taking out the workpiece for completing processing, the safety door of high-accuracy machining center is closed, starting processing；
(5) six-joint robot manipulator send workpiece to stacking point, puts the workpiece in stacking pallet；
(6) six-joint robot returns initialized location, into subsequent cycle.
The characteristics of this system: it is made of system of processing, logistics system, control and management system:
1, system of processing by outer dimension, material is identical, the similar part of technique concentrates on one or more numerical control machines
The system of bed processing.
2, logistics system is made of a variety of transport devices, and such as conveyer belt, manipulator completes the supply and biography of workpiece, cutter etc.
The system sent.
3, control and management system is collected various information needed for processing and transportational process, processing, is fed back, and passes through
Computer or other control systems (hydraulic, pneumatic shuttle) carry out multi-level control system to lathe or transport setting.
4, the process equipment in manufacturing cell comprehensively considers the size of workpiece, surface according to workpiece information design frock clamp
The requirement such as precision and geometric tolerance pushes the means such as positioning, hydraulic clamping locking using pneumatic, designs determining for each frock clamp
Position, benchmark and Yi Chili, it is ensured that Set and Positioning precision is high and reliable.
5, machining center work space is big, Pneumatic clamping turn-over rig is placed in machining center, by machining center
The overturning and clamping of fixture completion workpiece.
6, full function CNC turning machine main shaft has the function of that standard is stopped, and the accurate positionin that turning attachment may be implemented stops, and is convenient for
Robot specifies the accurate loading and unloading of posture by workpiece and fixture.
7, process equipment is equipped with automatic protection safety door.During lathe loading and unloading, robot need to enter machine
Refueling operation is carried out inside bed protective zone, automatic protection safety door can guarantee to cut iron filings and the not outer blind hole of cutting fluid and lead to
The stringent logical interlock control of PLC is crossed, realizes the automatic switch of security protection.
8, based on processed safely, surprisingly causing safety protective door to fail normal switch whole system will shut down and alarms,
Have ensured that personnel and equipment safety.
Although disclosing the embodiments of the present invention and attached drawing for the purpose of illustration, those skilled in the art can be with
Understand: departing from the utility model and spirit and scope of the appended claims, various substitutions, changes and modifications are all can
Can, therefore, the scope of the utility model is not limited to the embodiment and attached drawing disclosure of that.
Claims (2)
1. a kind of flexible manufacturing system, it is characterised in that: including in six-joint robot, conveyer belt, stacking pallet, high-accuracy processing
The heart, turning center, special fixture, feeding manipulator and blank pallet, the robot end of six-joint robot are equipped with
Special fixture is equipped with the conveyer belt of an annular setting in six-joint robot periphery, in the six-joint robot diameter of conveyer belt inner ring
Stacking pallet is installed to side, be respectively arranged on the outside of the conveyer belt of the other two sides of six-joint robot high-accuracy machining center with
And turning center；The blank pallet for containing blank material, blank pallet side installation are installed in the periphery of conveyer belt
There is a feeding robot, feeding robot can grab blank from blank pallet and place on a moving belt.
2. flexible manufacturing system according to claim 1, it is characterised in that: the special fixture includes positioning plate, connection
Axis, shaft and claw, positioning plate upper center are fixed with connecting shaft for connecting manipulator, and positioning plate lower end two sides are symmetrically pacified
Dress is there are two shaft, and there are three the claw for capableing of radial expansion, every group of shaft and claw structures for each equal radially installed in shaft lower end
At a fixture, fixture can clamp or loosen workpiece, and be able to carry out rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822269383.9U CN209439776U (en) | 2018-12-29 | 2018-12-29 | A kind of flexible manufacturing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822269383.9U CN209439776U (en) | 2018-12-29 | 2018-12-29 | A kind of flexible manufacturing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209439776U true CN209439776U (en) | 2019-09-27 |
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ID=68015780
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822269383.9U Expired - Fee Related CN209439776U (en) | 2018-12-29 | 2018-12-29 | A kind of flexible manufacturing system |
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| Country | Link |
|---|---|
| CN (1) | CN209439776U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109664115A (en) * | 2018-12-29 | 2019-04-23 | 天津市天森智能设备有限公司 | A kind of flexible manufacturing system |
-
2018
- 2018-12-29 CN CN201822269383.9U patent/CN209439776U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109664115A (en) * | 2018-12-29 | 2019-04-23 | 天津市天森智能设备有限公司 | A kind of flexible manufacturing system |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190927 Termination date: 20201229 |
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| CF01 | Termination of patent right due to non-payment of annual fee |