CN209432715U - A kind of surface defect detection apparatus of photovoltaic module - Google Patents
A kind of surface defect detection apparatus of photovoltaic module Download PDFInfo
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- CN209432715U CN209432715U CN201822099260.5U CN201822099260U CN209432715U CN 209432715 U CN209432715 U CN 209432715U CN 201822099260 U CN201822099260 U CN 201822099260U CN 209432715 U CN209432715 U CN 209432715U
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Abstract
The utility model provides a kind of surface defect detection apparatus of photovoltaic module, belongs to field of mechanical technique.It solves the problems, such as that detection efficiency is low in the prior art.The surface defect detection apparatus of this photovoltaic module, including rack, the conveyer belt that photovoltaic module can be driven to be fed forward is provided in rack, input end in rack close to conveyer belt is provided with feeding manipulator, output in rack close to conveyer belt is provided with blanking mechanical hand, anti-offset mechanism is successively arranged between feeding manipulator and blanking mechanical hand, the positive testing agency of positive detection can be carried out to photovoltaic module, the turnover mechanism that photovoltaic module can be overturn can carry out the reverse side testing agency of reverse side detection to photovoltaic module.The utility model has the advantages that improve detection efficiency.
Description
Technical field
The utility model belongs to field of mechanical technique, is related to a kind of surface defect detection apparatus of photovoltaic module.
Background technique
Double two-sided photovoltaic modulies of glass are exactly the component that positive and negative can generate electricity as its name suggests.When solar irradiation is to two-sided group
When part, some light is had by the back side of the Ambient of surrounding to double-side assembly, this part light can be absorbed by battery,
To generate certain contribution to the photoelectric current and efficiency of battery.Double two-sided photovoltaic groups of glass need front and back sides to be detected.Photovoltaic
Component needs to carry out defects detection to its surface after packaging, currently, efficiency is lower by the way of artificial detection, and artificial
Detection will appear mistake.
Utility model content
The purpose of this utility model is the presence of the above problem in view of the prior art, proposes a kind of surface of photovoltaic module
Defect detecting device, the utility model have the characteristics that detection efficiency is high.
The purpose of this utility model can be realized by the following technical scheme: a kind of surface defects detection dress of photovoltaic module
It sets, including rack, which is characterized in that the conveyer belt that photovoltaic module can be driven to be fed forward is provided in the rack, in rack
The input end of conveyer belt is provided with feeding manipulator, the output of close conveyer belt is provided with blanking mechanical in rack
Hand is successively arranged anti-offset mechanism between feeding manipulator and blanking mechanical hand, positive detection can be being carried out to photovoltaic module just
Face testing agency, the turnover mechanism that can overturn photovoltaic module, the reverse side that reverse side detection can be carried out to photovoltaic module detect
Mechanism.
The basic principle of the surface defect detection apparatus of this photovoltaic module is as follows: firstly, passing through feeding manipulator for photovoltaic
Component is placed on conveyer belt；Then, landline is corrected by anti-offset mechanism；Secondly, by positive testing agency to light
It is detected in volt component front；Photovoltaic module reverse side is overturn upward by turnover mechanism again；Finally, passing through reverse side testing agency
Photovoltaic testing agency reverse side is detected.This photovoltaic module is the two-sided photovoltaic module of double glass, is needed to the two-sided photovoltaic group of double glass
Part front and back sides carry out glass breaking detection, and full-automatic assembly line detection substantially increases detection efficiency and quality.
The anti-offset mechanism includes cylinder one and cylinder two, and cylinder one is fixed on the side of conveyer belt, and cylinder two is fixed
In the other side of conveyer belt, cylinder one and the opposite setting of cylinder two, the piston rod end of the cylinder one are fixed with mounting plate one,
Rotation is provided with several directive wheels one on mounting plate one, and the piston rod end of the cylinder two is fixed with mounting plate two, mounting plate
Rotation is provided with several directive wheels two on two.Channel between mounting plate one and mounting plate two is preset landline, photovoltaic
When component is entered between mounting plate one and mounting plate two, cylinder one drives mounting plate one mobile to mounting plate one, and cylinder two drives
Mounting plate two is mobile to mounting plate one, it is ensured that landline is correct, guarantees that subsequent detection is accurate.
The front testing agency includes camera frame one, and the camera frame one is domed, and cylinder three is fixed on camera frame
With cylinder four, the piston rod of cylinder three is straight down and end is fixed with camera one, and the piston rod of cylinder four straight down and is held
Portion is fixed with camera two, and camera one and camera two or so are distributed.Camera a pair of photovoltaic module left side is taken pictures, and camera two is right
Photovoltaic module right side is taken pictures.
The turnover mechanism includes cylinder five, and the cylinder five is fixed on the rack and is located at right above conveyer belt, cylinder
Five piston rod is straight down and end is fixed with connecting plate, and several connecting holes are offered on connecting plate, and connecting hole, which is equipped with, to be inhaled
Disk, sucker are connected with air pump by connecting tube.
The conveyer belt side is fixed with cylinder frame one, and cylinder six is fixed on cylinder frame one, and one other side of conveyer belt is solid
Surely there is cylinder frame two, cylinder seven is fixed on cylinder frame two, cylinder six and cylinder seven are oppositely arranged, and are fixed with motor on cylinder six
One, the first finger cylinder is fixed on motor one, and motor two is fixed on cylinder seven, second finger cylinder is fixed on motor two.
Photovoltaic module can be raised above by sucker, then pass through the first finger cylinder and second finger cylinder for photovoltaic group
Part clamps, then the direction of photovoltaic module is rotated by motor one and motor two, is placed into photovoltaic module again by sucker
On conveyer belt.
It is further fixed on RF transmitter on the cylinder frame one, is further fixed on infrared receiver on the cylinder frame two
Device, RF transmitter are directed at infrared receiver.
The reverse side testing agency includes camera frame two, and the camera frame two is domed, and cylinder eight is fixed on camera frame
With cylinder nine, the piston rod of cylinder eight is straight down and end is fixed with camera three, and the piston rod of cylinder nine straight down and is held
Portion is fixed with camera four, and camera three and camera four or so are distributed.Camera three takes pictures to photovoltaic module left side, and camera four is right
Photovoltaic module right side is taken pictures.
The blanking mechanical hand side is equipped with qualified rack and unqualified rack.
Computer is additionally provided in the rack, the computer is connected with above-mentioned camera one, camera two, camera three, camera four
It connects.Camera one, camera two, camera three, camera four shooting picture and computer in picture compare and analyze, have broken general
It is detected as unqualified, underproof photovoltaic module is placed on unqualified rack by blanking mechanical hand, by qualified light
Volt component is placed on qualified rack by blanking mechanical hand.
Compared with prior art, the utility model has the advantage that
1, the utility model is by setting cylinder one, cylinder two, mounting plate one and mounting plate two, enable photovoltaic module by
It is conveyed according to default route, it is ensured that accurately detect surface defect.
2, the utility model is by setting camera frame one, cylinder three, cylinder four, camera one and camera two, by photovoltaic module
Front is split as left side and right side is shot twice, then compares and analyzes, and guarantees detection quality.
3, the utility model passes through setting cylinder five, connecting plate, sucker, cylinder six, cylinder seven, motor one, the first finger
Cylinder, motor two and second finger cylinder, enable photovoltaic module anyway, and subsequent reverse side is facilitated to detect.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the schematic diagram of the utility model front testing agency.
Fig. 3 is the schematic diagram of the utility model turnover mechanism.
In figure, 1, conveyer belt；2, feeding manipulator；3, blanking mechanical hand；4, cylinder one；5, cylinder two；6, mounting plate one；
7, mounting plate two；8, positive testing agency；8a, camera frame one；8b, cylinder three；8c, cylinder four；8d, camera one；8e, camera
Two；9, turnover mechanism；9a, cylinder five；9b, connecting plate；9c, sucker；9d, cylinder six；9e, cylinder seven；9f, motor one；9g,
One finger cylinder；9h, motor two；9i, second finger cylinder；10, reverse side testing agency.
Specific embodiment
It is specific embodiment of the utility model and in conjunction with attached drawing below, the technical solution of the utility model is made further
Description, but the utility model is not limited to these examples.
As shown in Figure 1-3, a kind of surface defect detection apparatus of photovoltaic module, including rack, energy band is provided in rack
The conveyer belt 1 that dynamic photovoltaic module is fed forward, the input end in rack close to conveyer belt 1 are provided with feeding manipulator 2, rack
The upper output close to conveyer belt 1 is provided with blanking mechanical hand 3, is successively arranged between feeding manipulator 2 and blanking mechanical hand 3
Anti-offset mechanism can carry out the positive testing agency 8 of positive detection, the overturning that can overturn photovoltaic module to photovoltaic module
Mechanism 9 can carry out the reverse side testing agency 10 of reverse side detection to photovoltaic module.
Anti-offset mechanism includes cylinder 1 and cylinder 25, and cylinder 1 is fixed on the side of conveyer belt 1, and cylinder 25 is fixed
In the other side of conveyer belt 1, cylinder 1 and cylinder 25 are oppositely arranged, and the piston rod end of cylinder 1 is fixed with mounting plate one
6, rotation is provided with several directive wheels one on mounting plate 1, and the piston rod end of cylinder 25 is fixed with mounting plate 27, mounting plate
Rotation is provided with several directive wheels two on 27.Channel between mounting plate 1 and mounting plate 27 is preset landline, light
When volt component is entered between mounting plate 1 and mounting plate 27, cylinder 1 drives mounting plate 1 mobile to mounting plate 1, cylinder
25 drive mounting plate 27 mobile to mounting plate 1, it is ensured that landline is correct, guarantees that subsequent detection is accurate.
Positive testing agency 8 include one 8a of camera frame, one 8a of camera frame is domed, be fixed on camera frame three 8b of cylinder and
Four 8c of cylinder, the piston rod of three 8b of cylinder is straight down and end is fixed with one 8d of camera, the piston rod of four 8c of cylinder vertically to
Lower and end is fixed with two 8e of camera, two 8e of one 8d of camera and camera or so distribution.One 8d of camera to photovoltaic module left side into
Row is taken pictures, and two 8e of camera takes pictures to photovoltaic module right side.
Turnover mechanism 9 includes five 9a of cylinder, and five 9a of cylinder is fixed on the rack and is located at right above conveyer belt 1, cylinder five
The piston rod of 9a is straight down and end is fixed with connecting plate 9b, and several connecting holes are offered on connecting plate 9b, are set on connecting hole
There are sucker 9c, sucker 9c to be connected with air pump by connecting tube.
1 side of conveyer belt is fixed with cylinder frame one, and six 9d of cylinder is fixed on cylinder frame one, and 1 one other side of conveyer belt is solid
Surely there is cylinder frame two, seven 9e of cylinder, six 9d of cylinder and seven 9e of cylinder are fixed on cylinder frame two and is oppositely arranged, it is solid on six 9d of cylinder
Surely there is one 9f of motor, the first finger cylinder 9g is fixed on one 9f of motor, be fixed with two 9h of motor on seven 9e of cylinder, on two 9h of motor
It is fixed with second finger cylinder 9i.
Photovoltaic module can be raised above by sucker 9c, then will by the first finger cylinder 9g and second finger cylinder 9i
Photovoltaic module clamps, then the direction of photovoltaic module is rotated by one 9f of motor and two 9h of motor, again by sucker 9c by light
Volt component is placed on conveyer belt 1.
It is further fixed on RF transmitter on cylinder frame one, infrared receiver, infrared ray are further fixed on cylinder frame two
Transmitter is directed at infrared receiver.
Reverse side testing agency 10 includes camera frame two, and camera frame two is domed, and cylinder eight and cylinder are fixed on camera frame
Nine, the piston rod of cylinder eight is straight down and end is fixed with camera three, and the piston rod of cylinder nine is straight down and end is fixed
There is camera four, camera three and camera four or so are distributed.Camera three takes pictures to photovoltaic module left side, and camera four is to photovoltaic group
Part right side is taken pictures.
3 side of blanking mechanical hand is equipped with qualified rack and unqualified rack.
Computer is additionally provided in rack, computer is connected with above-mentioned one 8d of camera, two 8e of camera, camera three, camera four.Camera
One 8d, two 8e of camera, camera three, camera four shooting picture and computer in picture compare and analyze, have it is broken will inspection
It is unqualified for surveying, and underproof photovoltaic module is placed on unqualified rack by blanking mechanical hand 3, by qualified photovoltaic
Component is placed on qualified rack by blanking mechanical hand 3.
The basic principle of the surface defect detection apparatus of this photovoltaic module is as follows: firstly, passing through feeding manipulator 2 for photovoltaic
Component is placed on conveyer belt 1；Then, landline is corrected by anti-offset mechanism；Secondly, right by positive testing agency 8
It is detected in photovoltaic module front；Photovoltaic module reverse side is overturn upward by turnover mechanism 9 again；Finally, being detected by reverse side
Mechanism 10 detects photovoltaic testing agency reverse side.This photovoltaic module is the two-sided photovoltaic module of double glass, is needed two-sided to double glass
Photovoltaic module front and back sides carry out glass breaking detection, and full-automatic assembly line detection substantially increases detection efficiency and quality.
The specific embodiments described herein are merely examples of the spirit of the present invention.The utility model institute
Belonging to those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.
In the description of the present invention, it should be noted that the orientation of the instructions such as term " on ", "lower", "inner", "outside"
Or positional relationship be based on the orientation or positional relationship shown in the drawings or the utility model product using when usually put
Orientation or positional relationship is merely for convenience of describing the present invention and simplifying the description, rather than the dress of indication or suggestion meaning
It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to the utility model
Limitation.In addition, term " one ", " two " etc. are only used for distinguishing description, it is not understood to indicate or imply relative importance.?
In the description of the utility model, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting " and " connection "
It shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be mechanical connect
It connects, is also possible to be electrically connected；It can be directly connected, can also can be in two elements indirectly connected through an intermediary
The connection in portion.For the ordinary skill in the art, above-mentioned term can be understood in the present invention with concrete condition
Concrete meaning.
Although conveyer belt 1 is used more herein；Feeding manipulator 2；Blanking mechanical hand 3；Cylinder 1；Cylinder 25；
Mounting plate 1；Mounting plate 27；Positive testing agency 8；One 8a of camera frame；Three 8b of cylinder；Four 8c of cylinder；One 8d of camera；Camera
Two 8e；Turnover mechanism 9；Five 9a of cylinder；Connecting plate 9b；Sucker 9c；Six 9d of cylinder；Seven 9e of cylinder；One 9f of motor；First finger gas
Cylinder 9g；Two 9h of motor；Second finger cylinder 9i；The terms such as reverse side testing agency 10, but be not precluded using other terms can
It can property.The use of these terms is merely for the convenience of describing and explaining the nature of the invention；It is construed as appointing
The additional limitation of what one kind is all contrary to the spirit of the present invention.
Claims (9)
1. a kind of surface defect detection apparatus of photovoltaic module, including rack, which is characterized in that be provided with energy band in the rack
The conveyer belt that dynamic photovoltaic module is fed forward, the input end in rack close to conveyer belt are provided with feeding manipulator, in rack
Output close to conveyer belt is provided with blanking mechanical hand, is successively arranged between feeding manipulator and blanking mechanical hand anti-offset
Mechanism can carry out the positive testing agency of positive detection, the turnover mechanism that can overturn photovoltaic module, energy to photovoltaic module
The reverse side testing agency of reverse side detection is carried out to photovoltaic module.
2. the surface defect detection apparatus of photovoltaic module according to claim 1, which is characterized in that the anti-offset mechanism
Including cylinder one and cylinder two, cylinder one is fixed on the side of conveyer belt, and cylinder two is fixed on the other side of conveyer belt, cylinder one
Opposite with cylinder two to be arranged, the piston rod end of the cylinder one is fixed with mounting plate one, if rotation is provided on mounting plate one
Dry directive wheel one, the piston rod end of the cylinder two are fixed with mounting plate two, and rotation is provided with several guiding on mounting plate two
Wheel two.
3. the surface defect detection apparatus of photovoltaic module according to claim 2, which is characterized in that the front detection machine
Structure includes camera frame one, and the camera frame one is domed, and cylinder three and cylinder four, the piston rod of cylinder three are fixed on camera frame
Straight down and end is fixed with camera one, and the piston rod of cylinder four is straight down and end is fixed with camera two, one He of camera
Camera two or so is distributed.
4. the surface defect detection apparatus of photovoltaic module according to claim 3, which is characterized in that the turnover mechanism packet
Include cylinder five, the cylinder five is fixed on the rack and is located at right above conveyer belt, and the piston rod of cylinder five straight down and is held
Portion is fixed with connecting plate, and several connecting holes are offered on connecting plate, and connecting hole is equipped with sucker, and sucker is connected with by connecting tube
Air pump.
5. the surface defect detection apparatus of photovoltaic module according to claim 4, which is characterized in that the conveyer belt side
It is fixed with cylinder frame one, is fixed with cylinder six on cylinder frame one, one other side of conveyer belt is fixed with cylinder frame two, on cylinder frame two
It is fixed with cylinder seven, cylinder six and cylinder seven are oppositely arranged, and motor one is fixed on cylinder six, the first finger is fixed on motor one
Cylinder is fixed with motor two on cylinder seven, second finger cylinder is fixed on motor two.
6. the surface defect detection apparatus of photovoltaic module according to claim 5, which is characterized in that on the cylinder frame one
It is further fixed on RF transmitter, infrared receiver is further fixed on the cylinder frame two, RF transmitter alignment is infrared
Line receiver.
7. the surface defect detection apparatus of photovoltaic module according to claim 6, which is characterized in that the reverse side detection machine
Structure includes camera frame two, and the camera frame two is domed, and cylinder eight and cylinder nine, the piston rod of cylinder eight are fixed on camera frame
Straight down and end is fixed with camera three, and the piston rod of cylinder nine is straight down and end is fixed with camera four, three He of camera
Camera four or so is distributed.
8. the surface defect detection apparatus of photovoltaic module according to claim 7, which is characterized in that the blanking mechanical hand
Side is equipped with qualified shelves and unqualified rack.
9. the surface defect detection apparatus of photovoltaic module according to claim 8, which is characterized in that in the rack also
Equipped with computer, the computer is connected with above-mentioned camera one, camera two, camera three, camera four.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822099260.5U CN209432715U (en) | 2018-12-14 | 2018-12-14 | A kind of surface defect detection apparatus of photovoltaic module |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822099260.5U CN209432715U (en) | 2018-12-14 | 2018-12-14 | A kind of surface defect detection apparatus of photovoltaic module |
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| CN209432715U true CN209432715U (en) | 2019-09-24 |
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| CN201822099260.5U Active CN209432715U (en) | 2018-12-14 | 2018-12-14 | A kind of surface defect detection apparatus of photovoltaic module |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110834948A (en) * | 2019-11-27 | 2020-02-25 | 诸暨咯星新能源科技有限公司 | Solar panel detector |
| CN112389949A (en) * | 2020-12-01 | 2021-02-23 | 无锡市云之杰自控设备有限公司 | Solar photovoltaic module curing line conveying system |
| CN113686703A (en) * | 2021-08-25 | 2021-11-23 | 袁传 | Testing device for conversion power and mechanical load of double-sided photovoltaic panel |
| CN116666245A (en) * | 2023-06-02 | 2023-08-29 | 广州高新区能源技术研究院有限公司 | Photovoltaic module detection device and method thereof |
-
2018
- 2018-12-14 CN CN201822099260.5U patent/CN209432715U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110834948A (en) * | 2019-11-27 | 2020-02-25 | 诸暨咯星新能源科技有限公司 | Solar panel detector |
| CN112389949A (en) * | 2020-12-01 | 2021-02-23 | 无锡市云之杰自控设备有限公司 | Solar photovoltaic module curing line conveying system |
| CN113686703A (en) * | 2021-08-25 | 2021-11-23 | 袁传 | Testing device for conversion power and mechanical load of double-sided photovoltaic panel |
| CN113686703B (en) * | 2021-08-25 | 2023-11-28 | 国网浙江省电力有限公司杭州供电公司 | Testing device for conversion power and mechanical load of double-sided photovoltaic panel |
| CN116666245A (en) * | 2023-06-02 | 2023-08-29 | 广州高新区能源技术研究院有限公司 | Photovoltaic module detection device and method thereof |
| CN116666245B (en) * | 2023-06-02 | 2023-12-01 | 广州高新区能源技术研究院有限公司 | Photovoltaic module detection device and method thereof |
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