CN108511782B - Automatic seal ring loading system after cover closing of lead-acid battery - Google Patents
Automatic seal ring loading system after cover closing of lead-acid battery Download PDFInfo
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- CN108511782B CN108511782B CN201810328833.9A CN201810328833A CN108511782B CN 108511782 B CN108511782 B CN 108511782B CN 201810328833 A CN201810328833 A CN 201810328833A CN 108511782 B CN108511782 B CN 108511782B
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- acid battery
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- 239000002253 acid Substances 0.000 title claims abstract description 91
- 238000011068 load Methods 0.000 title claims abstract description 38
- 238000007789 sealing Methods 0.000 claims abstract description 119
- 238000001514 detection method Methods 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 56
- 238000003825 pressing Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 10
- 210000003128 Head Anatomy 0.000 description 28
- 238000000034 method Methods 0.000 description 10
- 230000001815 facial Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 230000000007 visual effect Effects 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking Effects 0.000 description 2
- 230000000875 corresponding Effects 0.000 description 2
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical group O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- PIJPYDMVFNTHIP-UHFFFAOYSA-L Lead sulfate Chemical compound [PbH4+2].[O-]S([O-])(=O)=O PIJPYDMVFNTHIP-UHFFFAOYSA-L 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002452 interceptive Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000009376 nuclear reprocessing Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention provides an automatic sealing ring loading system after a lead-acid battery is covered, which comprises a conveying mechanism, a material pile arranged at the input end of the conveying mechanism, a loading device positioned at the rear side of the material pile, a detection and correction device positioned at the rear side of the loading device, and a sealing ring loading device positioned at the rear side of the detection and correction device.
Description
Technical Field
The invention relates to the technical field of automatic processing of lead-acid batteries, in particular to an automatic loading system for a sealing ring after a cover of a lead-acid battery is closed.
Background
The electrodes are mainly made of lead and its oxides, and the electrolyte is a sulfuric acid solution. English: a Lead-acid battery. In a discharge state, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead; in a charging state, the main components of the positive electrode and the negative electrode are lead sulfate, and the lead-acid battery can be divided into an exhaust type storage battery and a maintenance-free lead-acid battery, and the lead-acid battery described in the invention is the maintenance-free lead-acid battery.
The battery mainly comprises positive plate, the negative plate, electrolyte, the baffle, the battery jar, the battery cover, utmost point post, annotate liquid lid etc. and constitute, in carrying out the battery assembling process, including the package piece, go into the groove, cast joint, the point is glued, close the lid, the installation sealing washer, installation binding post, glue and add steps such as sour, current lead acid battery automated processing equipment all is the supporting lead acid battery processing step before closing the lid step, the lead acid battery processing after closing the lid step is accomplished through the manual work, work efficiency is low, the cost of labor is high, especially the installation step of sealing washer, because the sealing washer is small, the manual installation degree of difficulty is high and the installation accuracy is poor, the automatic facial make-up equipment of a sealing washer is urgently needed.
In chinese patent No. CN205564883U, an assembly machine for a sealing ring of a storage battery electric eye is disclosed, wherein an assembly device is arranged above a machine frame, the outer end of an electric eye conveying channel of the assembly device is provided with a vibrating disk electric eye output tube, the inner end of the electric eye conveying channel is connected with an assembly channel, and an electric eye pushing cylinder is arranged between the vibrating disk electric eye output tube and the assembly channel for communication; the outer side of the assembly channel is provided with a sealing ring vibrating disc, a sealing ring assembly manipulator is arranged above the outlet of a sealing ring conveying pipe of the sealing ring vibrating disc, an electric eye jacking cylinder is arranged at a position below the frame corresponding to the frame, and the outer end of the assembly channel is connected with a finished product output channel. During the use with the electric eye through vibration dish electric eye feeding pipe input electric eye transfer passage, push the assembly way through the propelling movement cylinder, push up on the electric eye cylinder through pushing up, go into the sealing washer card through the top manipulator again and can be by finished product output way output finished product.
However, the quick assembly of the sealing ring of the lead-acid battery pole cannot be realized, the sealing ring cannot be twisted in the assembly process, and the sealing performance is high.
Disclosure of Invention
Aiming at the problems, the invention provides an automatic sealing ring loading system after the cover of the lead-acid battery is closed, which utilizes a detection correction device to correct the verticality of a pole of the lead-acid battery, then utilizes a sealing ring loading device to load the pole to form a sealing ring, and utilizes a pressing mechanism to rotate and press the sealing ring in the loading process, thereby solving the technical problem of poor loading precision of the sealing ring of the pole of the lead-acid battery, improving the sealing performance of the sealing ring and increasing the loading speed of the sealing ring.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a sealing washer automatic feeding system after lead-acid batteries closed lid, includes conveying mechanism, follows conveying mechanism's direction of delivery still includes in proper order:
the material pile is arranged at the input end of the conveying mechanism and comprises a plurality of stacked lead-acid batteries;
the feeding device is arranged at the rear end of the battery material pile and comprises a plurality of infrared positioners fixedly arranged on one side of the conveying mechanism and used for positioning the lead-acid battery and a clamping mechanism which is arranged above the conveying mechanism and can movably clamp the lead-acid battery;
the detection and correction device is arranged at the rear side of the feeding device and comprises a detection mechanism which is arranged above the conveying mechanism and used for detecting the verticality of the pole of the lead-acid battery and a correction mechanism which is positioned at the rear side of the detection mechanism and used for correcting the pole; and
sealing washer facial make-up device, sealing washer facial make-up device set up in detect orthotic devices's rear side, it including set up in conveying mechanism one side carries out the sequencing dish of automatic sequencing, rotation set up in it is right between conveying mechanism and the sequencing dish the sealing washer snatchs and right utmost point post carries out the facial make-up mechanism that the sealing washer cover was established, is located facial make-up mechanism offside is right the closing mechanism that the sealing washer compressed tightly carries out and it is right to be located the closing mechanism rear side lead-acid battery carries out the airtight detection mechanism that the gas tightness detected.
As an improvement, the clamping mechanism comprises:
the longitudinal linear motors are arranged above two sides of the conveying mechanism in parallel;
the transverse linear motor stretches across the longitudinal linear motor through sliding blocks arranged at two ends;
the lifting linear motor is vertically arranged and is connected with the sliding block on the transverse linear motor; and
and the grabbing cylinder is connected with the sliding block on the lifting linear motor.
As an improvement, the detection mechanism includes:
the detection rack is arranged on one side of the conveying mechanism;
the first pushing piece is arranged at the top of the detection rack, and the pushing direction of the first pushing piece is horizontally and vertically arranged in a direction opposite to the conveying direction of the conveying mechanism; and
the detection unit is connected with the pushing end of the first pushing piece, and the detection unit is correspondingly matched with the pole.
As an improvement, the detection unit includes:
the image shooting device is vertically arranged and is connected with the pushing end of the first pushing piece; and
the annular light lamp is arranged right below the image shooting device and connected with the pushing end of the first pushing piece.
As an improvement, a turnover mechanism is arranged right below the detection mechanism, and the turnover mechanism comprises:
the lifting cylinders are symmetrically arranged on two sides of the conveying mechanism, and the pushing direction of the lifting cylinders is vertically perpendicular to the conveying direction of the conveying mechanism;
the side pushing cylinder is connected with the pushing end of the lifting cylinder, and the pushing direction of the side pushing cylinder is horizontally and vertically arranged with the conveying direction of the conveying mechanism; and
and the rotary cylinder is connected with the pushing end of the side pushing cylinder.
As an improvement, the orthotic mechanism comprises:
the straightening machine frame is arranged on one side of the conveying mechanism;
the second pushing piece is arranged at the top of the straightening rack, and the pushing direction of the second pushing piece is vertically and reversely perpendicular to the conveying direction of the conveying mechanism; and
the correcting unit is connected with the pushing end of the second pushing piece, the correcting unit and the pole are correspondingly sleeved, and a profiling area for clamping and correcting the pole is arranged in the middle of the correcting unit.
As an improvement, the tail end of the track of the sequencing disk is provided with a dislocation mechanism, and the dislocation mechanism comprises:
the material receiving block is arranged at the tail end of the track; one side of the material receiving block, which is opposite to the track, is provided with a U-shaped material receiving port for bearing a single sealing ring; and
the third pushing piece is arranged on one side of the material receiving block, the pushing end of the third pushing piece is connected with the material receiving block, and the pushing direction of the third pushing piece is horizontally and vertically arranged with the feeding direction of the track.
As an improvement, the loading mechanism comprises:
the manipulator is rotatably arranged between the conveying mechanism and the sequencing disc, and an installation part capable of automatically vertically stretching is arranged at one end of the manipulator rotating around the axis of the manipulator;
the connecting block is vertically connected with the mounting part;
the material taking head is symmetrically and slidably arranged on the connecting block, and an annular material taking part for sleeving the sealing ring is arranged at the tail end of the material taking head; and
the elastic piece is vertically sleeved on the material taking head, and two ends of the elastic piece are respectively abutted between the connecting block and the material taking head.
As an improvement, the pressing mechanism comprises:
the mounting frame is arranged on one side of the conveying mechanism, a fourth pushing piece which is vertically pushed downwards is arranged at the top of the mounting frame, and the fourth pushing piece is arranged right above the conveying mechanism;
the pneumatic screwdriver is connected with the pushing end of the fourth pushing component, a pneumatic screwdriver head correspondingly matched with the pole is arranged at the tail end of the pneumatic screwdriver, and the sealing ring is extruded in a rotating mode through the pneumatic screwdriver head.
As an improvement, the rear side of the airtightness detection mechanism is further provided with a sorting device, and the sorting device includes:
the pushing cylinder is horizontally arranged on one side of the conveying mechanism, and the pushing direction of the pushing cylinder is horizontally and vertically arranged with the conveying direction of the conveying mechanism; and
the conveying branch line is arranged right opposite to the push-out air cylinder and is connected with the conveying mechanism.
The invention has the beneficial effects that:
(1) according to the invention, the detection and correction device is used for correcting the verticality of the pole of the lead-acid battery, then the sealing ring loading device is used for loading the sealing ring on the pole, and the pressing mechanism is used for rotationally pressing the sealing ring in the loading process, so that the technical problem of poor loading precision of the sealing ring of the pole of the lead-acid battery is solved, the sealing property of the sealing ring is improved, and the loading speed of the sealing ring is increased;
(2) before the sealing ring of the post of the lead-acid battery is sleeved, the verticality of the post of the lead-acid battery is detected by using a CCD visual detection technology of a detection unit, the sealing ring is sleeved when the verticality is detected to be qualified, and the lead-acid battery is clamped and corrected when the verticality is detected to be unqualified, so that the processed lead-acid battery is prevented from being unqualified;
(3) when the first sequencing mechanism is used for automatically sequencing and outputting the sealing rings, the U-shaped material receiving port of the dislocation mechanism is dislocated with the track to realize the one-by-one output of the sealing rings, the superposition of the sealing rings is avoided, the material taking and feeding mechanism is used for effectively and quickly taking the sealing rings, and two non-interfering sealing rings are discharged at one time;
(4) according to the invention, the sealing ring is extruded and expanded by the material taking head to be sleeved on the material taking head, and then the material taking head is butted with the pole column, so that the sealing ring is automatically sleeved on the pole column in the process of upwards retracting the material taking head, and the automatic continuous sleeving of the sealing ring is realized;
(5) according to the invention, the lead-acid battery with the sealing ring installed is subjected to air tightness detection by using the air tightness detection mechanism, so that the sealing ring can be ensured to effectively seal the pole of the lead-acid battery, and the assembly quality of the lead-acid battery is improved.
In conclusion, the automatic processing device has the advantages of high automation degree, high processing speed, low labor cost, high battery processing quality and the like, and is particularly suitable for the technical field of automatic processing of lead-acid batteries.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic perspective view of the device for measuring and correcting of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 2;
FIG. 4 is a schematic perspective view of the detecting mechanism of the present invention;
FIG. 5 is a perspective view of the orthosis of the present invention;
FIG. 6 is a schematic top view of the orthosis of the present invention;
FIG. 7 is a schematic perspective view of a seal ring mounting apparatus according to the present invention;
FIG. 8 is a perspective view of the sequencing disk of the present invention;
FIG. 9 is an enlarged view of the structure of the dislocation mechanism of the present invention;
FIG. 10 is a schematic cross-sectional mechanism view of the loading mechanism of the present invention;
FIG. 11 is an enlarged view of the structure at B in FIG. 10;
FIG. 12 is a schematic perspective view of the pressing mechanism of the present invention;
FIG. 13 is a schematic cross-sectional view of the screwdriver head according to the present invention;
fig. 14 is a schematic perspective view of the air tightness detecting mechanism according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The first embodiment is as follows:
as shown in fig. 1, fig. 2 and fig. 7, an automatic loading system for a sealing ring after a lead-acid battery is covered comprises a conveying mechanism 1, and further sequentially comprises, in a conveying direction of the conveying mechanism 1:
the material pile 2 is arranged at the input end of the conveying mechanism 1, and comprises a plurality of stacked lead-acid batteries 21;
the feeding device 3 is arranged at the rear end of the battery material stack 2 and comprises a plurality of infrared positioners 31 fixedly arranged on one side of the conveying mechanism 1 and used for positioning the lead-acid battery 21 and a clamping mechanism 32 arranged above the conveying mechanism 1 and used for movably clamping the lead-acid battery 21;
the detection and correction device 4 is arranged at the rear side of the feeding device 3, and comprises a detection mechanism 41 which is arranged above the conveying mechanism 1 and is used for detecting the verticality of the pole of the lead-acid battery 21 and a correction mechanism 42 which is arranged at the rear side of the detection mechanism 41 and is used for correcting the pole; and
sealing washer facial make-up device 5, sealing washer facial make-up device 5 set up in detect orthotic devices 4's rear side, it including set up in 1 one side of conveying mechanism carries out automatic sequencing to sealing washer 50 sequencing dish 51, rotate set up in it is right between conveying mechanism 1 and the sequencing dish 51 sealing washer 50 snatchs and right the utmost point post carries out the facial make-up mechanism 52 that the sealing washer cover was established, is located facial make-up mechanism 52 offside is right sealing washer 50 carries out the hold-down mechanism 53 that compresses tightly and is located hold-down mechanism 53 rear side right lead-acid batteries carries out airtight detection mechanism 54 that the gas tightness detected.
It should be noted that, the material pile 2 is arranged in a pyramid shape and is conveyed to the input end of the conveying mechanism 1, when the feeding device 3 takes materials from the material pile 2, the infrared positioner 31 is first required to position the clamped lead-acid battery 21, and after the infrared positioner 31 finishes positioning the lead-acid battery 21 to be clamped, the clamping mechanism 32 clamps the lead-acid battery.
As shown in fig. 2, wherein the clamping mechanism 32 includes:
the longitudinal linear motors 321 are arranged above two sides of the conveying mechanism 1 in parallel;
the transverse linear motor 322 spans the longitudinal linear motor 321 through sliding blocks arranged at two ends of the transverse linear motor 322;
the lifting linear motor 323 is vertically arranged and is connected with the sliding block on the transverse linear motor 322; and
and the grabbing air cylinder 324 is connected with the sliding block on the lifting linear motor 323.
It should be noted that, by the operation of the longitudinal linear motor 321, the grabbing cylinder 324 is pushed to the battery material stack 2, then the grabbing cylinder 324 is pushed by the transverse linear motor 322 to be positioned right above the lead-acid battery 21 to be grabbed, and finally the lifting linear motor 323 is vertically lifted, so that the grabbing cylinder 324 grabs the lead-acid battery 21, and conveys the lead-acid battery 21 to the conveying mechanism 1.
As shown in fig. 4, as a preferred embodiment, the detection mechanism 41 includes:
the detection rack 411 is arranged on one side of the conveying mechanism 1;
the first pushing member 412 is arranged at the top of the detection rack 411, and the pushing direction of the first pushing member 412 is horizontally and vertically arranged in the opposite direction to the conveying direction of the conveying mechanism 1; and
and the detection unit 413 is connected with the pushing end of the first pushing member 412, and the detection unit 413 is correspondingly matched with the pole.
Wherein the detecting unit 413 includes:
an image pickup device 4131, which is vertically arranged and connected with the pushing end of the first pushing member 412; and
an annular light lamp 4132, the annular light lamp 4132 being disposed right below the image capturing device 4131 and being connected to the pushing end of the first pushing member 412.
It should be noted that, when the lead-acid battery 21 is conveyed to the position right below the detection mechanism 41, the first pushing member 412 pushes the detection unit 413 to the position right above the pole of the lead-acid battery 21, the detection unit 413 is used to test the verticality of the pole, and when the inclination of the pole is greater than 2mm, the sealing ring 50 is easily not installed in place during the installation process, which results in poor sealing performance of the lead-acid battery, and therefore, the correction mechanism 42 is required to correct the situation.
It is further described that the first pushing member 412 preferably has an air cylinder, the detecting unit 413 preferably is a visual detecting system, the visual detecting system uses a machine to replace human eyes for measurement and judgment, the visual detecting means converts a captured target into an image signal through a machine vision product, transmits the image signal to a special image processing system, and converts the image signal into a digital signal according to information such as pixel distribution, brightness and color; the image system performs various operations on the signals to extract the characteristics of the target, and then controls the action of the field equipment according to the result of the judgment.
As shown in fig. 5 and 6, as a preferred embodiment, the straightening mechanism 42 includes:
the straightening machine frame 421, the straightening machine frame 421 is arranged on one side of the conveying mechanism 1;
the second pushing member 422 is arranged at the top of the straightening frame 421, and the pushing direction of the second pushing member 422 is vertically and reversely perpendicular to the conveying direction of the conveying mechanism 1; and
the correcting unit 423 is connected with the pushing end of the second pushing piece 422, the correcting unit 423 is sleeved with the pole correspondingly, and the middle part of the correcting unit 423 is provided with a profiling area 424 for clamping and correcting the pole.
It should be noted that the second pushing member 422 is preferably an air cylinder, the correcting unit 423 is preferably a three-jaw air cylinder, when the detecting mechanism 41 detects that the pole of the lead-acid battery 21 is deflected, the lead-acid battery 21 is clamped and corrected by the correcting unit 423, and when the correction is performed, three pneumatic fingers of the correcting unit 423 are folded to clamp the pole, specifically, when the three pneumatic fingers of the correcting unit 423 are folded, a profiling area 424 is formed, which is consistent with the pole with the qualified verticality, and the pole is corrected through the profiling area 424.
As shown in fig. 8 and 9, as a preferred embodiment, the end of the track 511 of the sorting tray 51 is provided with a shift mechanism 55, and the shift mechanism 55 includes:
a joint block 551, the joint block 551 being disposed at an end of the rail 511; a U-shaped receiving port 552 for bearing a single sealing ring 50 is arranged on one side of the receiving block 551 opposite to the rail 511; and
and a third pushing member 553, wherein the third pushing member 553 is arranged at one side of the material receiving block 551, a pushing end of the third pushing member 553 is connected with the material receiving block 551, and a pushing direction of the third pushing member 553 is horizontally and vertically arranged with a feeding direction of the track 511.
It should be noted that after the poles of the lead-acid batteries 21 are corrected to be qualified, the sealing rings 50 need to be sleeved on the poles through the sealing ring mounting device 5, and when the sealing rings 50 are sleeved, the sealing rings 50 need to be sequentially output into the rail 511 one by one through the sorting disc 51, because two poles are provided on each lead-acid battery 21, when the sealing rings 50 are sorted, the two sealing rings 50 need to be discharged at one time.
As shown in fig. 10 and 11, as a preferred embodiment, the mounting mechanism 52 includes:
the manipulator is rotatably arranged between the conveying mechanism 1 and the sequencing disc 51, and an installation part 522 capable of automatically vertically stretching and retracting is arranged at one end of the manipulator rotating around the axis of the manipulator;
the connecting block 523 is vertically connected with the mounting part 522;
the material taking head 524 is symmetrically and slidably arranged on the connecting block 523, and an annular material taking part 525 for sleeving the sealing ring 50 is arranged at the tail end of the material taking head 524; and
the elastic piece 526 is vertically sleeved on the material taking head 524, and two ends of the elastic piece 526 are respectively abutted to the connecting block 523 and the material taking head 524.
It should be noted that, after the U-shaped material receiving port 552 finishes receiving the material of the sealing ring 50, the manipulator drives the material taking head 524 to rotate to a position right above the U-shaped material receiving port 552, the mounting portion 522 descends downward, the material taking head 524 is inserted into the sealing ring 50, the sealing ring 50 is sleeved on the annular material taking portion 525 by expanding the sealing ring 50, then the mounting portion 522 ascends, and when the material taking head 524 sleeves the polar column with the sealing ring 50, the mounting portion 522 descends downward to enable the material taking head 524 to abut against the polar column, so that the material taking head 524 slides upward, and the connecting block 523 pushes the sealing ring 50 downward to be sleeved on the polar column.
As a preferred embodiment, as shown in fig. 12 and 13, the pressing mechanism 53 includes:
the mounting frame 531 is arranged on one side of the conveying mechanism 1, a fourth pushing member 532 which is vertically pushed downwards is arranged at the top of the mounting frame 531, and the fourth pushing member 532 is arranged right above the conveying mechanism 1;
the pneumatic screwdriver 533 is connected with the pushing end of the fourth pushing member 532, a pneumatic screwdriver head 534 correspondingly matched with the pole is arranged at the tail end of the pneumatic screwdriver 533, and the sealing ring 50 is rotationally extruded by the pneumatic screwdriver head 534.
It should be noted that, after the sealing ring 50 is sleeved on the pole, the sealing ring 50 needs to be sleeved on the root of the pole, so that the sealing ring 50 seals the matching portion of the pole and the battery cover, the wind screwdriver head 534 is added at the end of the wind screwdriver 533, the wind screwdriver head 534 is sleeved with the pole, the wind screwdriver 533 drives the wind screwdriver head 534 to rotate, and the sealing ring 50 is extruded downwards, in the process of rotating and pressing downwards, because the downward pressure of the wind screwdriver head 534 is uniformly applied to each part of the sealing ring 50, and in the whole process of pressing downwards, the uniform wind screwdriver head 534 of the sealing ring 50 limits the sealing ring 50, so that the friction between the sealing ring 50 and the pole is avoided, the sealing ring 50 is twisted, and the situation of poor sealing effect is caused.
It is further explained that the wind-driven rotary compressing mode is adopted, so that the pole is prevented from being stressed excessively when the sealing ring 50 is pressed down, the pole is made of lead which is very soft, and once the pole is stressed unevenly, the pole deforms, so that the sealing performance of the sealing ring 50 is deteriorated, and the wind-driven rotary compressing mode can uniformly disperse the pressing force, so that the deformation of the pole is avoided, and the wind-driven rotary compressing mode is more reasonable than the traditional manual pressing and other mechanical pressing modes.
As shown in fig. 14, it is further described that after the sealing ring 50 is pressed into the root portion of the post, the sealing effect of the sealing ring 50 needs to be detected, therefore, an airtight detection mechanism 54 is provided, the airtight mechanism 54 includes a push-down cylinder 541, a sealing pressure plate 542 and a gas source (the gas source is not labeled in the drawings of the specification, but belongs to the conventional technical means of a person skilled in the art), the push-down cylinder 541 pushes down the sealing pressure plate 542 to press the acid adding hole on the battery cover, then the gas source introduces gas into the acid adding hole through the sealing pressure plate 542, and a gas pressure meter is used to detect the gas pressure at the post, so as to judge the sealing effect of the sealing ring.
As shown in fig. 2, as a preferred embodiment, a sorting device 6 is further disposed at the rear side of the air-tightness detecting mechanism 54, and the sorting device 6 includes:
the pushing cylinder 61 is horizontally arranged on one side of the conveying mechanism 1, and the pushing direction of the pushing cylinder 61 is horizontally and vertically arranged with the conveying direction of the conveying mechanism 1; and
and the conveying branch line 62 is arranged opposite to the push-out air cylinder 61, and is connected with the conveying mechanism 1.
The lead-acid battery 21 which has been detected for airtightness and is defective is pushed by the push-out cylinder 61 from the upper side of the conveying mechanism 1 to the branch conveying line 62 for output, and secondary reprocessing is performed, so that the quality of the lead-acid battery 21 in the processing process is ensured.
As shown in fig. 2, it is further described that the lead-acid battery 21 is processed by mounting a limiting device 7 for limiting and fixing the lead-acid battery at each of the turning mechanism 43, the detection mechanism 41, the correction mechanism 42, the loading mechanism 52, the pressing mechanism 53, the air tightness detection mechanism 54, and the limiting device 7 includes a blocking cylinder 71 disposed below the conveying mechanism 1 and a limiting cylinder 72 disposed at one side of the conveying mechanism 1, the lead-acid battery 21 is blocked by the blocking cylinder 71, the conveying is stopped, and then the lead-acid battery 21 is fixed by the limiting cylinder 72, which facilitates the processing.
Example two:
FIG. 3 is a schematic structural diagram of a second embodiment of an automatic seal ring loading system after a lead-acid battery is closed; referring to fig. 3, wherein the same or corresponding components as those in the first embodiment are designated by the same reference numerals as those in the first embodiment, only the differences from the first embodiment will be described below for the sake of convenience, and the second embodiment is different from the first embodiment shown in fig. 1 in that:
an automatic sealing ring loading system after a lead-acid battery is covered, wherein a turnover mechanism 43 is arranged right below a detection mechanism 41, and the turnover mechanism 43 comprises:
the lifting cylinders 431 are symmetrically arranged at two sides of the conveying mechanism 1, and the pushing direction of the lifting cylinders 431 is vertically vertical to the conveying direction of the conveying mechanism 1;
the side pushing cylinder 432 is connected with the pushing end of the lifting cylinder 431, and the pushing direction of the side pushing cylinder 432 is horizontally and vertically arranged with the conveying direction of the conveying mechanism 1; and
and the rotary air cylinder 433 is arranged in a manner that the rotary air cylinder 433 is connected with the pushing end of the side pushing air cylinder 432.
It should be noted that, after the lid of the lead-acid battery 21 is closed, the lead-acid battery 21 is stacked in a pyramid shape and input into the dryer for drying, and the lead-acid battery 21 held by the holding mechanism 32 is inverted because the weight of the lead-acid battery 21 needs to press the battery lid tightly after the lid is closed, so that the glue between the battery lid and the battery case is fully filled, and the battery lid is adhered to the battery case, therefore, when the covered lead-acid battery 21 is closed, the lead-acid battery 21 needs to be turned over by 180 °, the pole is arranged upwards, and the turning mechanism 43 is arranged for this purpose.
The working process is as follows:
the lead-acid battery 21 on the material pile 2 is subjected to ranging positioning through an infrared positioner 31, after the positioning, the lead-acid battery 21 is clamped by a clamping mechanism 32 moving along the direction vertical to the horizontal direction of the conveying mechanism 1, and the lead-acid battery 21 is released on the conveying mechanism 1; the lead-acid battery 21 is conveyed to a detection station positioned at the rear side of the clamping mechanism 32 by the conveying mechanism 1, the lead-acid battery 21 is clamped and turned over by 180 degrees by the turning mechanism 43, the detection unit 413 is pushed to the position right above a pole of the lead-acid battery 21 by the first pushing member 412, the verticality of the pole is detected, the lead-acid battery 21 which is qualified in detection is directly conveyed backwards to a sealing ring loading station, and the lead-acid battery 21 which is unqualified is subjected to clamping correction on the pole by the correction mechanism 42 and conveyed to the sealing ring loading station after correction; the manipulator drives the material taking head 524 to grab the sequenced sealing rings 50, the manipulator sleeves the sealing rings 50 on the polar columns, the pressing mechanism 53 presses the sealing rings 50 on the polar columns, and the air tightness detection mechanism 54 detects the air tightness of the lead-acid battery 21 after the sealing rings 50 are pressed.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides a sealing washer automatic feeding system after lead acid battery closes lid, includes conveying mechanism (1), its characterized in that, follows conveying mechanism's (1) direction of delivery still includes in proper order:
the material pile (2) is arranged at the input end of the conveying mechanism (1) and comprises a plurality of stacked lead-acid batteries (21);
the feeding device (3) is arranged at the rear end of the material pile (2) and comprises a plurality of infrared positioners (31) fixedly arranged on one side of the conveying mechanism (1) and used for positioning the lead-acid battery (21) and a clamping mechanism (32) which is arranged above the conveying mechanism (1) and used for movably clamping the lead-acid battery (21);
the device comprises a detection mechanism (41) which is arranged above the conveying mechanism (1) and used for detecting the perpendicularity of a pole of the lead-acid battery (21), and a correction mechanism (42) which is positioned at the rear side of the detection mechanism (41) and used for correcting the pole, wherein the detection mechanism (41) is arranged above the conveying mechanism (1), a turnover mechanism (43) is arranged under the detection mechanism (41), the correction mechanism (42) comprises a correction rack (421), a second pushing member (422) and a correction unit (423), the correction rack (421) is arranged on one side of the conveying mechanism (1), the second pushing member (422) is arranged at the top of the correction rack (421), the pushing direction of the second pushing member is vertically arranged in the opposite direction of the conveying mechanism (1), and the correction unit (423) is connected with the pushing end of the second pushing member (422), the correcting unit (423) is sleeved with the pole correspondingly, and a profiling area (424) for clamping and correcting the pole is arranged in the middle of the correcting unit (423); and
the sealing ring loading device (5) is arranged on the rear side of the detection and correction device (4), and comprises a sequencing disc (51) which is arranged on one side of the conveying mechanism (1) and used for automatically sequencing sealing rings (50), a loading mechanism (52) which is rotatably arranged between the conveying mechanism (1) and the sequencing disc (51) and used for grabbing the sealing rings (50) and sleeving the sealing rings on polar columns, a pressing mechanism (53) which is positioned on one side of the loading mechanism (52) and used for pressing the sealing rings (50), and an airtight detection mechanism (54) which is positioned on the rear side of the pressing mechanism (53) and used for detecting the airtightness of the lead-acid battery, wherein the rear side of the airtight detection mechanism (54) is also provided with a sorting device (6), and the loading mechanism (52) comprises a mechanical arm, a connecting block (523), a material taking head (524) and an elastic piece (526), the manipulator is rotatably arranged between the conveying mechanism (1) and the sequencing disc (51), an installation part (522) capable of automatically vertically stretching and retracting is arranged at one end of the manipulator rotating around the axis of the manipulator, the connecting block (523) is vertically connected with the installation part (522), the material taking heads (524) are symmetrically and slidably arranged on the connecting block (523), an annular material taking part (525) used for sleeving the sealing ring (50) is arranged at the tail end of the material taking head (524), the elastic part (526) is vertically sleeved on the material taking head (524), and two ends of the elastic part (526) are respectively abutted between the connecting block (523) and the material taking head (524);
and limiting devices (7) used for limiting and fixing the lead-acid battery are arranged at the turnover mechanism (43), the detection mechanism (41), the correction mechanism (42), the loading mechanism (52), the pressing mechanism (53) and the air tightness detection mechanism (54).
2. The automatic seal ring loading system after cover closing of the lead-acid battery is characterized in that the clamping mechanism (32) comprises:
the longitudinal linear motors (321), the longitudinal linear motors (321) are arranged above two sides of the conveying mechanism (1) in parallel;
the transverse linear motor (322) crosses over the longitudinal linear motor (321) through sliding blocks arranged at two ends of the transverse linear motor (322);
the lifting linear motor (323) is vertically arranged and is connected with the sliding block on the transverse linear motor (322); and
and the grabbing cylinder (324) is connected with the sliding block on the lifting linear motor (323).
3. The automatic loading system for the sealing ring after the cover closing of the lead-acid battery is characterized in that the detection mechanism (41) comprises:
the detection rack (411), the detection rack (411) is arranged on one side of the conveying mechanism (1);
the first pushing member (412) is arranged at the top of the detection rack (411), and the pushing direction of the first pushing member (412) is horizontally and vertically arranged in a direction opposite to the conveying direction of the conveying mechanism (1); and
the detection unit (413) is connected with the pushing end of the first pushing piece (412), and the detection unit (413) is correspondingly matched with the pole.
4. The automatic sealing ring loading system after cover closing of the lead-acid battery is characterized in that the detection unit (413) comprises:
the image shooting device (4131) is vertically arranged and is connected with the pushing end of the first pushing piece (412); and
the annular light lamp (4132) is arranged right below the image capturing device (4131) and connected with the pushing end of the first pushing member (412).
5. The automatic loading system for the sealing ring after the cover closing of the lead-acid battery is characterized in that the turnover mechanism (43) comprises:
the lifting cylinders (431) are symmetrically arranged on two sides of the conveying mechanism (1), and the pushing direction of the lifting cylinders (431) is vertically and vertically arranged with the conveying direction of the conveying mechanism (1);
the side pushing cylinder (432), the side pushing cylinder (432) is connected with the pushing end of the lifting cylinder (431), and the pushing direction of the side pushing cylinder (432) is horizontally and vertically arranged with the conveying direction of the conveying mechanism (1); and
the rotary air cylinder (433), the setting is connected with the propelling movement end of side push air cylinder (432) in rotary air cylinder (433).
6. The automatic loading system for the sealing ring after the cover closing of the lead-acid battery is characterized in that the tail end of the rail (511) of the sequencing disk (51) is provided with a dislocation mechanism (55), and the dislocation mechanism (55) comprises:
a catch block (551), the catch block (551) being disposed at an end of the rail (511); a U-shaped material receiving opening (552) for bearing a single sealing ring (50) is arranged on one side of the material receiving block (551) opposite to the rail (511); and
the third pushing piece (553), the third pushing piece (553) is arranged on one side of the material receiving block (551), the pushing end of the third pushing piece is connected with the material receiving block (551), and the pushing direction of the third pushing piece is horizontally and vertically arranged with the feeding direction of the track (511).
7. The automatic loading system for the sealing ring after the cover closing of the lead-acid battery is characterized in that the pressing mechanism (53) comprises:
the mounting frame (531), the mounting frame (531) is arranged on one side of the conveying mechanism (1), a fourth pushing member (532) which can be pushed vertically downwards is arranged at the top of the mounting frame (531), and the fourth pushing member (532) is arranged right above the conveying mechanism (1);
the pneumatic screwdriver (533), the pneumatic screwdriver (533) is connected with the pushing end of the fourth pushing component (532), a pneumatic screwdriver head (534) correspondingly matched with the pole is arranged at the tail end of the pneumatic screwdriver (533), and the sealing ring (50) is rotationally extruded by the pneumatic screwdriver head (534).
8. The automatic loading system for the sealing ring after the cover closing of the lead-acid battery is characterized in that the sorting device (6) comprises:
the pushing cylinder (61), the pushing cylinder (61) is horizontally arranged on one side of the conveying mechanism (1), and the pushing direction of the pushing cylinder is horizontally and vertically arranged with the conveying direction of the conveying mechanism (1); and
the conveying branch line (62), the conveying branch line (62) is arranged opposite to the push-out air cylinder (61), and the conveying branch line is connected with the conveying mechanism (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810328833.9A CN108511782B (en) | 2018-04-13 | 2018-04-13 | Automatic seal ring loading system after cover closing of lead-acid battery |
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| CN201810328833.9A CN108511782B (en) | 2018-04-13 | 2018-04-13 | Automatic seal ring loading system after cover closing of lead-acid battery |
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| CN108511782A CN108511782A (en) | 2018-09-07 |
| CN108511782B true CN108511782B (en) | 2020-05-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109733864B (en) * | 2018-12-19 | 2020-11-17 | 安徽省华森电源有限公司 | Lead pressing device for welding, processing and transferring of storage battery pole |
| CN109366416A (en) * | 2018-12-21 | 2019-02-22 | 建德市三业金属制造有限公司 | A kind of automatic installation cooperage spigot gasket set |
| CN110444801A (en) * | 2019-06-21 | 2019-11-12 | 江苏卓玉智能科技有限公司 | A kind of battery assemble method and system |
| CN112751092A (en) * | 2021-01-06 | 2021-05-04 | 浙江天能动力能源有限公司 | Full-automatic storage battery O-shaped ring adding device |
| CN115338632B (en) * | 2022-10-17 | 2023-03-10 | 云南昆船机械制造有限公司 | Rubber ring and metal sheet integrated mounting system |
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| JPS63196318A (en) * | 1987-02-10 | 1988-08-15 | Mitsubishi Heavy Ind Ltd | Portable cutting device |
| CN201797014U (en) * | 2010-08-18 | 2011-04-13 | 肇庆理士电源技术有限公司 | Device for assembling sealing ring of small sealed battery |
| CN105710626A (en) * | 2016-04-18 | 2016-06-29 | 宁波蓝鲸自动化科技有限公司 | Automatic sealing ring sleeving device |
| CN205771783U (en) * | 2016-06-11 | 2016-12-07 | 惠州市成泰自动化科技有限公司 | A kind of lug correcting unit |
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| JPS63196318A (en) * | 1987-02-10 | 1988-08-15 | Mitsubishi Heavy Ind Ltd | Portable cutting device |
| CN201797014U (en) * | 2010-08-18 | 2011-04-13 | 肇庆理士电源技术有限公司 | Device for assembling sealing ring of small sealed battery |
| CN105710626A (en) * | 2016-04-18 | 2016-06-29 | 宁波蓝鲸自动化科技有限公司 | Automatic sealing ring sleeving device |
| CN205771783U (en) * | 2016-06-11 | 2016-12-07 | 惠州市成泰自动化科技有限公司 | A kind of lug correcting unit |
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