CN209431933U - A kind of air compressor machine body is cooling and heat-energy recovering apparatus - Google Patents
A kind of air compressor machine body is cooling and heat-energy recovering apparatus Download PDFInfo
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- CN209431933U CN209431933U CN201822157448.0U CN201822157448U CN209431933U CN 209431933 U CN209431933 U CN 209431933U CN 201822157448 U CN201822157448 U CN 201822157448U CN 209431933 U CN209431933 U CN 209431933U
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- air compressor
- air
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- compressor machine
- partition
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
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Abstract
The utility model discloses a kind of air compressor machine body cooling and heat-energy recovering apparatus, including air compressor, reclaiming cover, air-cooler, heat room and PLC controller, air compressor machine and air cooler position are in shell, outside is equipped with partition in the middle part of air compressor machine, shell is divided into upper layer and lower layer, air cooler position is in partition lower layer, reclaiming cover is equipped with above case top, inside set aspiration pump, reclaiming cover is connected by recovery channel with heating room, recovery channel outlet is equipped with flow-dividing bin and isocon, lower section connects thermal energy collecting column, duct set sum aggregate wind cabin is connected with below thermal energy collecting column, collect and is equipped with heating cabinet below wind cabin, it heats outdoor and is equipped with PLC controller, itself and temperature inductor, pressure inductor, relief valve, intake valve etc. is connected by conducting wire, this system can be recycled according to environment temperature intelligence cooling air compressor body and energy high efficiency The thermal energy of air compressor machine output is preheated for powder, avoids energy waste, and recovery efficiency is high.
Description
Technical field
The utility model relates to heat recovery technology fields, and in particular to a kind of air compressor machine body is cooling and thermal energy recycling fills
It sets.
Background technique
Air compressor (abbreviation air compressor machine) is the air the air boil down to elevated pressures of atmospheric pressure, mechanical energy
Conversion becomes air pressure, and a large amount of heat is produced in conversion process and is dispersed into atmosphere, energy loss is caused, generates simultaneously
Large quantity of exhaust gas leads to energy waste.
The included cooling equipment of existing air compressor effectively can not cool down to equipment, in long-time work
After work, the organism temperature of air compressor is still very high, and there are security risks for equipment, and the thermal energy that air compressor generates is not
It can be used effectively, or only a small amount of recycling is used to prepare hot water, energy recovery utilization rate is low, and application is limited,
Utility model content
The purpose of this utility model is to provide a kind of air compressor machine body cooling and heat-energy recovering apparatus, can be according to ring
The thermal energy of border temperature intelligent cooling air compressor body and energy high efficiency recycling air compressor machine output, and the thermal energy of recycling is used for powder
Heating avoids energy waste, improves energy utilization rate, achieves energy-saving and emission reduction purposes.
To achieve the above object, the utility model provides the following technical solutions: a kind of air compressor machine body is cooling and thermal energy returns
Receiving apparatus, including air compressor, reclaiming cover, air-cooler, heating room and PLC controller, the air compressor and described cold
Blower is located in shell, is respectively provided with a partition at left and right sides of the middle part of the air compressor, one end of the partition passes through hinge
Relay part is hinged on shell, and for other end hasp on the convex block that air compressor outer wall is equipped with, the partition divides shell
For upper layer and lower layer, the air-cooler and its intake stack and exhaust duct are all set in the lower layer of partition, and the intake stack is worn
Shell is communicated with outside atmosphere out, and the exhaust duct front end is connected with exhaust outlet, and the exhaust outlet is in the shape of a trumpet, the shell
The top of body is equipped with the air outlet of the heat discharge for generating air compressor work, is equipped with above the air outlet
The reclaiming cover, the reclaiming cover is interior to be equipped with aspiration pump, and the reclaiming cover is connected by recovery channel with heating room, the recycling
Intake valve is equipped in pipeline, the recovery channel is equipped with flow-dividing bin close to one end of heating room, and the flow-dividing bin is equipped at least
One isocon, the isocon lower section connect thermal energy collecting column, are connected with duct set, the collection below the thermal energy collecting column
Connection collection wind cabin below air hose, the collection wind cabin is interior to be equipped with the first temperature inductor, pressure inductor and relief valve, the collection wind
Heating cabinet is equipped with below storehouse, the outside of the heating cabinet is equipped with heating layer, is equipped with heating tube, the heating inside the heating layer
Outdoor is equipped with PLC controller, and the shell is equipped with second temperature inductor at air outlet, and the lower layer of the partition is equipped with
Third temperature inductor, the PLC controller and first temperature inductor, second temperature inductor, third temperature sense
Device, pressure inductor, aspiration pump, intake valve, relief valve, heating tube and air-cooler are connected by conducting wire.
Preferably, the air compressor lower end is equipped with bracket, can support air compressor and leave ground, further increase
Heat exchange area.
Preferably, the partition is made of heat-barrier material, prevents heat large area from transmitting, to further increase partition
Lower layer's cooling efficiency improves the hot collection efficiency in partition upper layer.
Preferably, reclaiming cover is in the shape of a trumpet, is conducive to hot gas under the action of aspiration pump and collects.
Preferably, the shell, reclaiming cover, recovery channel and heating outdoor are coated with thermal insulation material, can be further
Heat is saved, heat is avoided to scatter and disappear in operational process.
Preferably, at least one through-hole is distributed on the partition, the via top Circularhole diameter is less than bottom circular aperture
Diameter, when the air of partition lower layer overheat, hot-air via through holes rise to partition upper layer, and then are recovered cover collection.
Preferably, the thermal energy collecting column is made of support column and multiple fan leafs, and the support column is cylindrical, is located at
The center of thermal energy collecting column, the fan leaf are rectangle, and around support column outer wall circular array distribution, constitute cylinder
The collecting plate of body shape, the support column and fan leaf are made from a material that be thermally conductive.When hot wind passes through thermal energy collecting column, heat is propped up
Dagger and fan leaf are collected, and since fan leaf increases heat exchange area, and then can improve the heat collection effect of thermal energy collecting column
Fruit.
Preferably, portion and lower part are distributed the fan leaf around support column outer wall circular array on the support columns respectively,
Form upper layer collecting plate and lower layer's collecting plate.The distribution of multilayer collecting plate can further increase heat exchange area, improve heat collection
Effect.
Compared with prior art, the beneficial effects of the utility model are as follows:
1, the utility model is equipped with partition in the shell for placing air compressor, and partition can effectively completely cut off air-cooler manufacture
Cold wind and air compressor body generate hot gas, avoid cold wind and hot gas in shell mixed flow converge, and then reduce cooling
Effect and recuperation of heat effect.
2, thermal energy is recycled and thermal energy collecting column is used to collect storage heat by the utility model, is heated to powder, not only
It is limited only to recycle thermal energy and is used to prepare hot water, this not only expands the recoverable application range of heat, moreover it is possible to avoid hot wind straight
Connecing heating leads to dust from flying.
3, the utility model be equipped with PLC controller, with pressure inductor, aspiration pump, intake valve, relief valve, heating tube,
Temperature inductor in air-cooler and shell sum aggregate wind cabin is connected by conducting wire, can realize intelligence according to pressure, the temperature of detection
Control, when the first temperature inductor temperature is lower, shows that heat recovery rate is lower, and PLC controller intelligently adjusts intake valve, increases
Air inflow, if second temperature inductor and the temperature of third temperature inductor detection are too low at this time, PLC controller will be adjusted or be closed
Air-cooler is closed, while intelligently adjusting the heating temperature of heating tube according to the temperature sets requirement of heating room 4;When the first temperature sense
When device temperature is higher, show that heat recovery rate is higher, PLC controller intelligently turns down heating according to the temperature sets requirement of heating room 4
The heating temperature of pipe, while intake valve is adjusted, air inflow is reduced, if second temperature inductor and the inspection of third temperature inductor at this time
The temperature of survey is excessively high, and PLC controller will increase the refrigeration effect of air-cooler, realize fast cooling to protect air compressor, this
Outside, when the hypertonia of pressure inductor detection, PLC controller will also control aspiration pump, intake valve and relief valve, subtract in time
Few intake or timely pressure release, to ensure that pressure is in safe range.
Detailed description of the invention
Fig. 1 is the utility model embodiment structural schematic diagram;
Fig. 2 is the utility model embodiment diaphragm structure schematic diagram;
Fig. 3 is the utility model embodiment thermal energy collecting rod structure schematic diagram.
In figure: 1, air compressor;2, reclaiming cover;3, air-cooler;4, room is heated;5, PLC controller;6, partition;7, it cuts with scissors
Relay part;8, convex block;9, intake stack;10, exhaust duct;11, exhaust outlet;12, air outlet;13, aspiration pump;14, recovery tube
Road;15, intake valve;16, flow-dividing bin;17, isocon;18, thermal energy collecting column;19, duct set;20, collect wind cabin;21, the first temperature
Spend inductor;22, pressure inductor;23, relief valve;24, heating cabinet;25, heating layer;26, heating tube;27, second temperature sense
Answer device;28, third temperature inductor;29, bracket;30, through-hole;31, support column;32, fan leaf;33, collecting plate.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment
Please refer to Fig. 1-3, a kind of air compressor machine body is cooling and heat-energy recovering apparatus, including air compressor 1, reclaiming cover 2,
Air-cooler 3, heating room 4 and PLC controller 5, air compressor 1 and air-cooler 3 are located in shell 5, and 1 lower end of air compressor is set
There is bracket 29, support air compressor 1 leaves ground, increases heat exchange area, the middle part of air compressor 1 is each side set
There is a partition 6, one end of partition 6 is hinged on shell 5 by hinge member 7, and other end hasp is set in 1 outer wall of air compressor
On some convex blocks 8, shell 5 is divided into upper layer and lower layer, the air-cooler 3 and its intake stack 9 and exhaust duct by the partition 6
10 are all set in the lower layer of partition 6, and partition 6 is made of heat-barrier material, can effectively completely cut off the cold wind and air of air-cooler manufacture
The hot gas that compressor block generates avoids cold wind and the hot gas mixed flow in shell from converging, and then reduces cooling effect and recuperation of heat
Multiple through-holes 30 are distributed on partition 6 for effect, and 30 top Circularhole diameter of through-hole is less than bottom circular aperture diameter, when partition lower layer
When air overheats, hot-air via through holes 30 rise to partition upper layer, and then are recovered cover collection, and air-cooler 3 is equipped with an air inlet
Pipeline 9 is pierced by shell 5 and communicates with outside atmosphere, and air-cooler 3 is equipped with two exhaust ducts 10, and front end is connected with exhaust outlet
11, exhaust outlet 11 is in the shape of a trumpet, is respectively facing at left and right sides of 1 body of air compressor and carries out cold wind cooling, the top of shell 5
Equipped with the air outlet 12 that the heat for generating the air compressor 1 work is discharged, horn mouth is equipped with above air outlet 12
The reclaiming cover 2 of shape, reclaiming cover 2 is interior to be equipped with aspiration pump 13, and hot gas comes together in reclaiming cover 2 under the action of aspiration pump, reclaiming cover 2
It is connected by recovery channel 14 with heating room 4, intake valve 15 is equipped in recovery channel 14, control valve size can flexibly control heat
The air inflow of gas, recovery channel 14 are equipped with flow-dividing bin 16 close to one end of heating room 4, and flow-dividing bin 16 is equipped with multiple isocons
17, thermal energy collecting column 18 is connected below, and thermal energy collecting column 18 is made of support column 31 and multiple fan leafs 32, the support column
31 is cylindrical, and positioned at the center of thermal energy collecting column 18, the fan leaf 32 is rectangle, respectively on 31 top of support column
It is distributed with lower part around 31 outer wall circular array of support column, constitutes the collecting plate 33 of two cylindrical shapes, the support column 31
It is made from a material that be thermally conductive with fan leaf 32, when hot wind passes through thermal energy collecting column 18, heat is supported column 31 and fan leaf 32 is received
Collection, since fan leaf 32 increases heat exchange area, and then can improve the heat collection effect of thermal energy collecting column 18, thermal energy collecting
It is connected with duct set 19 below column 18, below connection collection wind cabin 20, is equipped with the first temperature inductor 21, pressure in collection wind cabin 20
Inductor 22 and relief valve 23 collect and are equipped with heating cabinet 24 below wind cabin 20, and the outside of heating cabinet 24 is equipped with heating layer 25, heating layer
25 inside are equipped with heating tube 26, heat and are equipped with PLC controller 5 outside room 4, and shell 5 is equipped with second temperature at air outlet 12
Inductor 27, the lower layer of partition 6 are equipped with third temperature inductor 28, PLC controller 5 and first temperature inductor 21, the
Two temperature inductors 27, third temperature inductor 28, pressure inductor 22, aspiration pump 13, intake valve 15, relief valve 23, heating
Pipe 26 is connected by conducting wire with air-cooler 3, intelligent control can be realized according to pressure, the temperature of detection, when the first temperature sense
When 21 temperature of device is lower, show that heat recovery rate is lower, 5 intelligence of PLC controller adjusts intake valve 15, increases air inflow, if at this time
The temperature that second temperature inductor 27 and third temperature inductor 28 detect is too low, and PLC controller 5 will adjust or close air-cooler
3, while the heating temperature of the temperature sets requirement intelligence adjusting heating tube 26 according to heating room 4;When the first temperature inductor 21
When temperature is higher, show that heat recovery rate is higher, PLC controller 5 intelligently turns down heating tube according to the temperature sets requirement of heating room 4
26 heating temperature, while intake valve 15 is adjusted, air inflow is reduced, if second temperature inductor 27 and third temperature sense at this time
The temperature that device 28 detects is excessively high, and PLC controller 5 will increase the refrigeration effect of air-cooler 3, realizes fast cooling to protect air pressure
Contracting machine, in addition, PLC controller 5 will also control aspiration pump 13, intake valve 15 when the hypertonia that pressure inductor 22 detects
With relief valve 23, intake or timely pressure release are reduced, in time to ensure that pressure is in safe range, the shell 5, reclaiming cover
2, it is coated with thermal insulation material outside recovery channel 14 and heating room 4, can further saves heat, avoids heat in operational process
It scatters and disappears.
In use, user first checks whether the work of air compressor machine 1 is normal, powers on, and observes and presses by PLC controller 5
Whether power is in safe range, opens air-cooler 3, aspiration pump 13, intake valve 15 and heating tube 26 by PLC controller 5, starts
After operation, temperature value of the PLC controller 5 according to detection, intelligence adjusting air-cooler 3, aspiration pump 13, intake valve 15 and heating tube
26, and according to the pressure value of detection, intelligent opening or closing relief valve, realize the cooling of 1 body maximal efficiency of air compressor
The recycling of cooling and thermal energy maximal efficiency.
In summary: air compressor machine body cooling and heat-energy recovering apparatus pass through air compressor 1, reclaiming cover 2, cold wind
Machine 3, heating room 4, PLC controller 5 etc. are used cooperatively, and solve after existing air compressor machine works long hours that organism temperature is excessively high,
The thermal energy of generation can not high efficiente callback or recycle it is limited the problems such as.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (8)
1. a kind of air compressor machine body is cooling and heat-energy recovering apparatus, including air compressor, reclaiming cover, air-cooler, heating room and
PLC controller, the air compressor and the air cooler position are in shell, and the middle part of the air compressor is each side
Equipped with a partition, one end of the partition is hinged on shell by hinge member, and other end hasp is in air compressor outer wall
On the convex block being equipped with, shell is divided into upper layer and lower layer, the air-cooler and its intake stack with the partition and exhaust duct is equal
It is set to the lower layer of partition, the intake stack is pierced by shell and communicates with outside atmosphere, and the exhaust duct front end is connected with row
Air port, the exhaust outlet is in the shape of a trumpet, and the top of the shell is equipped with the heat for generating air compressor work
The air outlet of discharge is measured, the reclaiming cover is equipped with above the air outlet, is equipped with aspiration pump, the reclaiming cover in the reclaiming cover
It is connected by recovery channel with heating room, intake valve is equipped in the recovery channel, the recovery channel is close heats the one of room
End is equipped with flow-dividing bin, and the flow-dividing bin is equipped at least one isocon, and thermal energy collecting column is connected below the isocon, described
Duct set is connected with below thermal energy collecting column, connection collection wind cabin below the duct set, the collection wind cabin is interior to be equipped with the first temperature
Inductor, pressure inductor and relief valve, the collection wind cabin lower section are equipped with heating cabinet, and the outside of the heating cabinet is equipped with heating
Layer, the heating layer inside are equipped with heating tube, and the heating outdoor is equipped with PLC controller, and the shell is at air outlet
Equipped with second temperature inductor, the lower layer of the partition is equipped with third temperature inductor, the PLC controller and first temperature
Spend inductor, second temperature inductor, third temperature inductor, pressure inductor, aspiration pump, intake valve, relief valve, heating tube
It is connected by conducting wire with air-cooler.
2. air compressor machine body cooling according to claim 1 and heat-energy recovering apparatus, it is characterised in that the air compression
Machine lower end is equipped with bracket.
3. air compressor machine body cooling according to claim 2 and heat-energy recovering apparatus, it is characterised in that the partition uses
Heat-barrier material is made.
4. air compressor machine body according to claim 3 is cooling and heat-energy recovering apparatus, it is characterised in that the reclaiming cover is in
Bell mouth shape.
5. air compressor machine body cooling according to claim 4 and heat-energy recovering apparatus, it is characterised in that the shell, recycling
Cover, recovery channel and heating outdoor are coated with thermal insulation material.
6. air compressor machine body cooling according to claim 5 and heat-energy recovering apparatus, it is characterised in that divide on the partition
It is furnished at least one through-hole, the via top Circularhole diameter is less than bottom circular aperture diameter.
7. air compressor machine body cooling according to claim 6 and heat-energy recovering apparatus, it is characterised in that the thermal energy collecting
Column is made of support column and multiple fan leafs, and the support column is cylindrical, positioned at the center of thermal energy collecting column, the fan
Blade is rectangle, and around support column outer wall circular array distribution, constitutes the collecting plate of cylindrical shape, the support column and fan
Blade is made from a material that be thermally conductive.
8. air compressor machine body cooling according to claim 7 and heat-energy recovering apparatus, it is characterised in that the fan leaf point
Portion and lower part do not form upper layer collecting plate and lower layer's collecting plate around support column outer wall circular array distribution on the support columns.
Priority Applications (1)
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CN201822157448.0U CN209431933U (en) | 2018-12-21 | 2018-12-21 | A kind of air compressor machine body is cooling and heat-energy recovering apparatus |
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CN201822157448.0U CN209431933U (en) | 2018-12-21 | 2018-12-21 | A kind of air compressor machine body is cooling and heat-energy recovering apparatus |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112267991A (en) * | 2020-08-27 | 2021-01-26 | 蚌埠翔云压缩机制造有限公司 | Compressor of oil field associated gas |
CN114837946A (en) * | 2022-06-18 | 2022-08-02 | 华海(北京)科技股份有限公司 | Energy-saving two-stage spiral air compressor control system |
-
2018
- 2018-12-21 CN CN201822157448.0U patent/CN209431933U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112267991A (en) * | 2020-08-27 | 2021-01-26 | 蚌埠翔云压缩机制造有限公司 | Compressor of oil field associated gas |
CN114837946A (en) * | 2022-06-18 | 2022-08-02 | 华海(北京)科技股份有限公司 | Energy-saving two-stage spiral air compressor control system |
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