CN209424843U - A kind of cross-arm welder - Google Patents
A kind of cross-arm welder Download PDFInfo
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- CN209424843U CN209424843U CN201822225761.3U CN201822225761U CN209424843U CN 209424843 U CN209424843 U CN 209424843U CN 201822225761 U CN201822225761 U CN 201822225761U CN 209424843 U CN209424843 U CN 209424843U
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- workbench
- overturning
- rack
- cross
- gear
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Abstract
The utility model discloses a kind of cross-arm welders, including five axis welding robots, welding machine, welding wire barrel, movably rail mechanism and overturning workbench, movably rail mechanism includes track pedestal and the Mobile Slide that is slidably connected with track pedestal, welding machine, welding wire barrel is arranged on Mobile Slide, rack is additionally provided on Mobile Slide, five axis welding robots hang on the top in rack and being located at overturning workbench, overturning workbench includes workbench, the workpiece rack being set on workbench, it is symmetrical arranged two groups of overturning components on the table, overturning component includes the flip piece for being fixedly installed on the cylinder of workbench side and being fixedly connected with cylinder head portions, flip piece and worktable upper surface are rotatablely connected, for overturning welded workpiece.The device with high security, easy to operate, welding quality stable the advantages that, have very strong practicability, be worth popularization in the field of business.
Description
Technical field
The utility model belongs to electric power pylon welding field, and in particular to a kind of cross-arm welder.
Background technique
With the continuous development in each department city, the factor for influencing Traffic Capacity of Urban Road gradually increases.To improve road
The traffic capacity on road, high-speed railway, highway etc. are all constantly being built in each city, area, and overhead power transmission route is mesh
The important component of preceding power grid, the roads such as corresponding overhead transmission line and high-speed railway, highway intersect across
More number also increases therewith, intersects cross-domain safe distance to important to meet aerial condutor, needs more steel tower cross-arm.
Steel tower cross-arm in the prior art is by manually splicing, and side is lived in spot welding, then welds the other side again, then welds spot welding again
Side, need to overturn in welding, cross-arm volume and weight is all bigger, is not easy to overturn, and two people cooperation is needed to weld
It connects, causes the labor intensity of welder larger, welding efficiency is low.
Utility model content
The purpose of this utility model is to solve the above problems, and provides a kind of labor intensity that can reduce welder, improves
Working efficiency, the cross-arm welder for reducing company's production cost.
In order to solve the above technical problems, the technical solution of the utility model is: a kind of cross-arm welder, including the weldering of five axis
Welding robot, welding machine, welding wire barrel, movably rail mechanism and overturning workbench, the movably rail mechanism includes track pedestal
With the Mobile Slide being slidably connected with track pedestal, welding machine, welding wire barrel are arranged on Mobile Slide, also set on the Mobile Slide
It is equipped with rack, the five axis welding robot hangs on the top in rack and being located at overturning workbench, the overturning workbench
It is described to turn over including workbench, the workpiece rack being set on workbench, two groups of overturning components on the table arranged symmetrically
Turning component includes the flip piece for being fixedly installed on the cylinder of workbench side and being fixedly connected with cylinder head portions, the flip piece
It is rotatablely connected with worktable upper surface, for overturning welded workpiece.
Preferably, the track pedestal includes track bracket, the sliding rail being set on track bracket and is set to sliding rail
The rack gear of inside.
Preferably, the Mobile Slide includes slide plate, the gear gap adjusting mechanism being arranged on slide plate, and slide plate lower surface is equipped with
Sliding block, sliding block are slidably connected with sliding rail, and gear gap adjusting mechanism is connected with rack gear and slide plate is driven to move along sliding rail.
Preferably, the gear gap adjusting mechanism includes installs rebound, guide pad, latch, fastener one and fastener
Two, motor reducer component and gear are installed in installs rebound, gear is located at the lower section of installs rebound, the guide pad
Installs rebound two sides are posted by, move installs rebound can along guide pad, the fastener one passes through the left and right of latch
Both ends are withstood on respectively on the guide pad end face of installs rebound two sides, after adjustment gear position is suitable, installs rebound and locking
Plate is fixedly connected by fastener two.
Preferably, the fastener one is screw and nut, and the fastener two is screw.
Preferably, the rack is made of column and crossbeam, and the end of crossbeam is arranged in the five axis welding robot.
Preferably, the quantity of the overturning workbench is two.
The beneficial effects of the utility model are: cross-arm welder provided by the utility model, to the technical requirements of welder
It reduces, saves cost of labor, it is adaptable to position while welding using dragging teaching in mode of operation, and robot welding
Weldquality is more stable, and maintenance cost is low.Cross-arm is overturn using dedicated cross-arm overturning workbench, shares driving than people
Lifting overturning is safer.Generally speaking, the device with high security, easy to operate, welding quality stable the advantages that, have very strong
Practicability, be worth popularization in the field of business.
Detailed description of the invention
Fig. 1 is the utility model cross-arm welder structural schematic diagram；
Fig. 2 is the utility model cross-arm welder top view；
Fig. 3 is the utility model cross-arm welder side view；
Fig. 4 is movably rail mechanism structural schematic diagram；
Fig. 5 is movably rail mechanism side view；
Fig. 6 is Mobile Slide structural schematic diagram；
Fig. 7 is gear gap adjusting mechanism structural schematic diagram；
Fig. 8 is overturning Working table structure schematic diagram；
Fig. 9 is overturning workbench side view；
Figure 10 is overturning workbench top view.
Description of symbols: 1, five axis welding robot；2, welding machine；3, welding wire barrel；4, movably rail mechanism；5, work is overturn
Make platform；6, rack；7, welded workpiece；41, track bracket；42, sliding rail；43, rack gear；44, slide plate；45, gear gap adjusting mechanism；
441, sliding block；451, installs rebound；452, guide pad；453, latch；454, fastener one；455, fastener two；456,
Electrode speed reducer component；457, gear；51, workbench；52, workpiece rack；53, cylinder；54, flip piece；61, column；62,
Crossbeam.
Specific embodiment
The utility model is described further in the following with reference to the drawings and specific embodiments:
As shown in Figure 1-3, a kind of cross-arm welder of the utility model, including five axis welding robots 1, welding machine 2, weldering
Fiber barrel 3, movably rail mechanism 4 and overturning workbench 5.
As Figure 4-Figure 6, movably rail mechanism 4 includes track pedestal and Mobile Slide.Track pedestal by track bracket 41,
Sliding rail 42 and rack gear 42 form.42 quantity of sliding rail is two, and 43 quantity of rack gear is one.Sliding rail 42 and rack gear 43 are arranged in parallel
In the inside on track bracket 41, being located therein an one slide rail 42.Mobile Slide is made of slide plate 44 and gear gap adjusting mechanism 45.
44 lower surface of slide plate is equipped with sliding block 441, and sliding block 441 is slidably connected with sliding rail 42.Rack 6, rack 6 are additionally provided on Mobile Slide
It is made of column 61 and crossbeam 62, five axis welding robots 1 are suspended on the end of crossbeam 62, and are located at the upper of overturning workbench 5
Side.Welding machine 2, welding wire barrel 3 are arranged on slide plate 44 and are located at 6 side of rack.
As shown in fig. 7, gear gap adjusting mechanism 45 includes installs rebound 451, guide pad 452, latch 453, fastener
One 454, (electrode and speed reducer component and drawing has shown in Fig. 4/5/7 for 2 455 motor reducer component 456 of fastener and gear 457
Entirely).In the present embodiment, fastener 1 is screw and nut.Fastener 2 455 is screw.
When using mechanism, motor reducer component 456 and gear 457 are mounted in installs rebound 451 first,
Motor reducer component 456 is located at 451 top of installs rebound, and gear 457, which is located at the lower section of installs rebound 451 and passes through, to be slided
Plate is meshed with rack gear 457, and gear 457 is connected with motor reducer component 456.Installs rebound 451, which is adopted, to be screwed
On slide plate 44.It should be noted that the connection of motor reducer component 456 and gear 457 is the conventional connection side of this field
Formula, specifically using the motor reducer component 456 of which kind of model and gear 457 and motor reducer component 456 and gear
457 specific connection type this substantive influence is had no to the utility model.
Guide pad 452 is posted by 451 two sides of installs rebound again, and keeps guide pad 452 and slide plate 44 solid using screw
Fixed connection.The attachment screw between installs rebound 451 and slide plate 44 is unclamped again, makes installs rebound 451 along 451 institute of guide pad
The direction of guiding is mobile to eliminate back clearance to prepare to adjust.The quantity of fastener 1 (lock-screw) is three, passes through fastening
Latch 453 is connected in installs rebound 451 by part 1 (lock-screw).2 455 quantity of fastener is two, respectively
The end face of guide pad 452 is withstood on across the both ends of latch 453, guarantees that there are one between latch segment 453 and installs rebound 451
Fixed gap.When need to lock eliminate back clearance when, then further installs rebound 451 with fastener 1 and latch 453 can rise
To the effect eliminated between gear 457 and rack gear 43 backwards to gap.Once operator, which locks all screws, can guarantee mechanism head
Operation is without loosening long.The quantity of fastener 1 and fastener 2 455 has no specifically limited, can carry out according to actual needs
Setting.
In the present embodiment, the quantity for overturning workbench is two.It is symmetricly set in front of movably rail mechanism.Such as Fig. 8-
Shown in 10, overturning workbench 5 is made of workbench 51, workpiece rack 52 and two groups of overturning components.The table top of workbench is
Rectangle structure, the setting of workpiece rack 52 are additionally provided with support on 51 table top left or right side of workbench, 51 table top of workbench
Seat 53.Overturning component is made of cylinder 53 and flip piece 54.Cylinder 53 is fixed at 51 leading flanks of workbench/trailing flank,
End is fixedly connected with flip piece 54.V-shaped, midpoint are connect flip piece 54 with support base pin shaft in obtuse angle.Welded workpiece 7
(cross-arm) is placed on workpiece rack 52, on flip piece 54.The overturning of welded workpiece 7 (cross-arm) is the straight line by cylinder 53
The mobile overturning for driving cross-arm on flip piece 54.
The present apparatus when in use, is mounted in workpiece by welded workpiece 7 (cross-arm) traveling crane for manually welding point first
On rack 52 (welding is placed up), pilot teaching is then carried out by the mode for manually pulling welding gun to welding position and is given birth to automatically
It at welding procedure, then presses start button and the positive welding of the artificial progress of five axis welding robots 1 replacement can be realized, welded just
180 ° of overturnings can be carried out to welded workpiece 7 by starting cylinder 53 behind face, finally weld back in a manner of same with welding front
The long fillet weld in face.And so on, whole process carries out iterative cycles.
Those of ordinary skill in the art will understand that the embodiments described herein, which is to help reader, understands this reality
With novel principle, it should be understood that the scope of the present invention is not limited to such specific embodiments and embodiments.
Those skilled in the art can be made according to the technical disclosures disclosed by the utility model it is various do not depart from it is practical
Novel substantive various other specific variations and combinations, these variations and combinations are still within the protection scope of the present invention.
Claims (7)
1. a kind of cross-arm welder, it is characterised in that: including five axis welding robots (1), welding machine (2), welding wire barrel (3), move
Dynamic ground rail mechanism (4) and overturning workbench (5), the movably rail mechanism (4) include track pedestal and slide with track pedestal
The Mobile Slide of dynamic connection, welding machine (2), welding wire barrel (3) are arranged on Mobile Slide, are additionally provided with rack on the Mobile Slide
(6), the five axis welding robot (1) hangs on the top on rack (6) and being located at overturning workbench (51) (5), described to turn over
Revolving worktable (5) includes workbench (51), the workpiece rack (52) being set on workbench (51), is symmetricly set on workbench
(51) two groups of overturning components on, it is described overturning component include be fixedly installed on workbench (51) side cylinder (53) and with
The flip piece (54) that cylinder (53) end is fixedly connected, the flip piece (54) and workbench (51) upper surface are rotatablely connected, and are used
In overturning welded workpiece (7).
2. cross-arm welder according to claim 1, it is characterised in that: the track pedestal includes track bracket
(41), the sliding rail (42) being set on track bracket (41) and the rack gear (43) being set on the inside of sliding rail (42).
3. cross-arm welder according to claim 2, it is characterised in that: the Mobile Slide includes slide plate, is arranged in
Gear gap adjusting mechanism (45) on slide plate, slide plate lower surface are equipped with sliding block (441), and sliding block (441) is slidably connected with sliding rail (42),
Gear gap adjusting mechanism (45) is connected with rack gear (43) and drives slide plate mobile along sliding rail (42).
4. cross-arm welder according to claim 3, it is characterised in that: the gear gap adjusting mechanism (45) includes installation
Transition plates (451), guide pad (452), latch (453), fastener one (454) and fastener two (455), installs rebound
(451) motor reducer component (456) and gear (457) are installed, gear (457) is located under installs rebound (451) on
Side, the guide pad (452) are posted by installs rebound (451) two sides, make installs rebound (451) can be along guide pad (452)
Mobile, the left and right ends that the fastener one (454) passes through latch (453) withstand on installs rebound (451) two sides respectively
On guide pad (452) end face, after adjusting gear (457) position suitable, installs rebound (451) and latch (453) pass through tightly
Firmware two (455) is fixedly connected.
5. cross-arm welder according to claim 4, it is characterised in that: the fastener one (454) is screw and spiral shell
Mother, the fastener two (455) are screw.
6. -5 any cross-arm welder according to claim 1, it is characterised in that: the rack (6) is by column (61)
It is constituted with crossbeam (62), end of five axis welding robot (1) setting in crossbeam (62).
7. -5 any cross-arm welder according to claim 1, it is characterised in that: the number of overturning workbench (5)
Amount is two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822225761.3U CN209424843U (en) | 2018-12-27 | 2018-12-27 | A kind of cross-arm welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822225761.3U CN209424843U (en) | 2018-12-27 | 2018-12-27 | A kind of cross-arm welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209424843U true CN209424843U (en) | 2019-09-24 |
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ID=67974290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822225761.3U Expired - Fee Related CN209424843U (en) | 2018-12-27 | 2018-12-27 | A kind of cross-arm welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209424843U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478154A (en) * | 2021-09-07 | 2021-10-08 | 江苏恒康电力科技有限公司 | High-low voltage electric power cross arm preparation welding frock clamp |
-
2018
- 2018-12-27 CN CN201822225761.3U patent/CN209424843U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478154A (en) * | 2021-09-07 | 2021-10-08 | 江苏恒康电力科技有限公司 | High-low voltage electric power cross arm preparation welding frock clamp |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190924 Termination date: 20211227 |