CN209424314U - The online coated and dried device of wire drawing - Google Patents
The online coated and dried device of wire drawing Download PDFInfo
- Publication number
- CN209424314U CN209424314U CN201822079715.7U CN201822079715U CN209424314U CN 209424314 U CN209424314 U CN 209424314U CN 201822079715 U CN201822079715 U CN 201822079715U CN 209424314 U CN209424314 U CN 209424314U
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- CN
- China
- Prior art keywords
- wire
- coating
- steel wire
- drying
- pipe
- Prior art date
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 62
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 81
- 239000010959 steel Substances 0.000 claims abstract description 81
- 239000011248 coating agent Substances 0.000 claims abstract description 60
- 238000000576 coating method Methods 0.000 claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000001035 drying Methods 0.000 claims abstract description 36
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 7
- 238000012544 monitoring process Methods 0.000 claims abstract description 3
- 239000007788 liquid Substances 0.000 claims description 25
- 239000000843 powder Substances 0.000 claims description 14
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 238000004513 sizing Methods 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 239000002775 capsule Substances 0.000 claims 1
- 238000002386 leaching Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000001681 protective effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
- 206010037660 Pyrexia Diseases 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000001802 infusion Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
Abstract
The utility model discloses a kind of online coated and dried devices of wire drawing, including the sequentially connected coating mechanism for carrying out coating treatment to steel wire, drying mechanism, wire-drawing mechanism, the wiper mechanism for carrying out wire drawing to steel wire；Wiper mechanism includes for impregnating and the hot water of cleaning wire, the temperature controller for monitoring hot water temperature, for mechanism providing the water supply device of hot water；Drying mechanism includes drying pipe, and drying offers air inlet at the top of pipe one end, and other end bottom offers air outlet, and the air inlet for drying pipe connects promising its by pipeline and provides the heat source of hot gas, and air inlet is provided with air-introduced machine；Air inlet is located at the end of the drying pipe at coating mechanism.Present apparatus structure is simple, realizes on-line cleaning, coating, drying, drawing, plated film function, improves production efficiency, reduces production cost；Cleaning effect is good, coating uniform, has protective effect to steel wire, not easily damaged, long service life.
Description
Technical field
The utility model relates to steel wire processing technical field of auxiliary equipment more particularly to a kind of online coated and dried dresses of wire drawing
It sets.
Background technique
The steel wire produced at present is by multi-pass process drawing, and during steel wire drawing, steel wire is not thorough due to cleaning
Bottom causes remaining acid solution to generate oxygen uptake corrosion to steel wire, and coating is uneven, and wire rod, which is not dried, to be caused to damage in drawing process
Wound destroys structure of steel wire, and drawing resistance is big, arduously, affects production efficiency and drawing quality.
Utility model content
The purpose of the utility model is to overcome above-mentioned the deficiencies in the prior art, provide a kind of online coated and dried dress of wire drawing
It sets.
The utility model is achieved through the following technical solutions: the online coated and dried device of wire drawing, including is successively connected
What is connect is used for the coating mechanism to steel wire surface progress coating immersion treatment, drying mechanism, the wire drawing machine that wire drawing is carried out to steel wire
Structure, the wiper mechanism for being cleaned to steel wire；The wiper mechanism includes for impregnating and the hot water of cleaning wire, being used for
It monitors the temperature controller of hot water temperature, the water supply device of hot water is provided for mechanism；The drying mechanism includes drying pipe, the drying
Air inlet is offered at the top of pipe one end, other end bottom offers air outlet, and the air inlet of the drying pipe is connected by pipeline
It is connected to and provides the heat source of hot gas for it, the air inlet is provided with air-introduced machine；The air inlet is located at close to the coating machine
The end of drying pipe at structure.
After steel wire enters coating mechanism, the steel wire after carrying out surface coated treatment, which enters in drying mechanism, to be dried
Dry, the steel wire after drying carries out wire drawing in wire-drawing mechanism, and the steel wire after wire drawing enters wiper mechanism and cleaned, to complete
Integrate the multiple working procedure of coating, drying, drawing, cleaning；It is good to carry out drawing creation for steel wire for the setting of coating mechanism
Lubricating condition reduces friction and fever in drawing process；The setting of drying mechanism can vapor away the drop of steel wire surface,
And its heat source energy Heating Steel Wire, is conducive to the adherency of coating；Hot-water soak steel wire, it is capable of washing fall steel wire on impurity, avoid
Have an impact to subsequent technique.
The coating mechanism includes coating chamber, and the coating is intracavitary to be provided with double-layer stainless steel incubator；The bilayer is not
The temperature of rust steel incubator tends to temperature constant state, is internally provided with coating liquid pipe；Intracavitary be provided with of the coating automatically adds water dress
It sets, drawing liquid pump, jet pipe and anti-overflow pipe；When coating intracavity liquid is lower than lower limit value, the automatic watering apparatus can be automatically added water
Stop to upper limit value；Described drawing liquid pump one end connects with the coating liquid pipe, and the other end connects with the jet pipe, the jet pipe
It is directed at steel wire, the drawing liquid pump lower part is equipped with blender.Infusion pump provides power for the transmission of coating, and jet pipe can be by coating liquid
Even application is on steel wire；The setting of blender can carry out uniform stirring to coating liquid, liquid can be protected non-condensing.
The wire-drawing mechanism includes Wire drawing die box and drives steel wire to form pulling capacity by motor and the lower rotation of reduction gearbox effect
Drawing block, the Wire drawing die box offers the wire drawing hole passed through for steel wire and is placed with wire-drawing die；The wire drawing die
The powder that box is arranged promising drawn steel wire and adds wire drawing powder presss from both sides；The wire-drawing die includes the work for shaping steel wire sizing
Mould and for powder lubricate and adjust steel wire into Working mould angle pressure mould；Drawing of the steel wire in the drawing block
Pass through Working mould extrusion molding under pull out force.The setting of wire-drawing mechanism so that steel wire meets required steel wire diameter, and obtain compared with
Good texture；Wire drawing powder facilitates the drawing lubrication of steel wire；Working mould is mainly the forming of steel wire sizing, and pressure mould is mainly band powder
Lubrication and adjustment steel wire play very crucial effect to linear regulation into the angle of Working mould.
The temperature of the hot water is controlled at 80 DEG C.
The jet pipe is provided with several, several jet pipes etc. point arrangement.Multiple jet pipes etc. point arrangement, is conducive to uniformly spray
It applies.
It is compared with the prior art, utility model has the advantages that present apparatus structure is simple, realizes coating, drying, drawing
It pulls out, cleaning function, improves production efficiency, reduce production cost；Hot water cleaning, cleaning effect are good；Coating uniform, it is not easy to de-
It falls, has lubricating action in drawing, thus have protective effect to steel wire, it is not easily damaged, and reduce steel wire and wire drawing die
Friction.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model embodiment；
Fig. 2 is the structural schematic diagram of the utility model embodiment coating mechanism；
Fig. 3 is the structural schematic diagram that the utility model embodiment dries pipe；
Fig. 4 is the structural schematic diagram of the utility model embodiment wire-drawing mechanism.
Appended drawing reference meaning in figure: 1, wiper mechanism；11, temperature controller；12, water supply device；2, coating mechanism；21, coating
Chamber；22, coating liquid pipe；23, drawing liquid pump；24, jet pipe；25, blender；26, double-layer stainless steel incubator；27, dress is automatically added water
It sets；28, anti-overflow pipe；3, drying mechanism；31, drying pipe；32, air inlet；33, air outlet；34, heat source；35, air-introduced machine；4, it draws
Silk mechanism；41, Wire drawing die box；42, wire drawing hole；43, powder presss from both sides；44, drawing block；45, pressure mould；46, Working mould；5, steel wire.
Specific embodiment
The content of the utility model is described in further details with reference to the accompanying drawings and detailed description.
Embodiment
It is a kind of online coated and dried device of wire drawing refering to fig. 1 to Fig. 4, including sequentially connected for 5 surface of steel wire
It carries out the coating mechanism 2 of coating immersion treatment, drying mechanism 3, the wire-drawing mechanism 4 for carrying out wire drawing to steel wire 5, be used for steel wire 5
The wiper mechanism 1 cleaned；Wiper mechanism 1 include for impregnate and the hot water of cleaning wire 5, for monitoring hot water temperature's
Temperature controller 11 provides the water supply device 12 of hot water for mechanism；Drying mechanism 3 includes drying pipe 31, and drying is opened at the top of 31 one end of pipe
Equipped with air inlet 32, other end bottom offers air outlet 33, dry the air inlet 32 of pipe 31 by pipeline connect it is promising its
The heat source 34 of hot gas is provided, is provided with air-introduced machine 35 at air inlet 32；Air inlet 32 is located at the drying pipe at coating mechanism 2
31 end.
After steel wire 5 enters coating mechanism 2, the steel wire 5 after carrying out surface coated treatment, which enters in drying mechanism 3, to be carried out
Drying, the steel wire 5 after drying carry out wire drawing in wire-drawing mechanism 4, and the steel wire 5 after wire drawing is cleaned into wiper mechanism 1,
To complete the multiple working procedure for integrating coating, drying, drawing, cleaning；The setting of coating mechanism 2 carries out drawing for steel wire 5
Good lubricating condition is created, friction and fever in drawing process are reduced；The setting of drying mechanism 3, can be by 5 surface of steel wire
Drop vapors away, and its heat source energy Heating Steel Wire 5, is conducive to the adherency of coating；Hot-water soak steel wire 5, it is capable of washing fall steel wire 5
On impurity, avoid having an impact to subsequent technique.
Coating mechanism 2 includes coating chamber 21, is provided with double-layer stainless steel incubator 26 in coating chamber 21；Double-layer stainless steel is protected
The temperature of incubator 26 tends to temperature constant state, is internally provided with coating liquid pipe 22；Automatic watering apparatus is provided in coating chamber 21
27, drawing liquid pump 23, jet pipe 24 and anti-overflow pipe 28；When liquid is lower than lower limit value in coating chamber 21, automatic watering apparatus 27 can be certainly
It is dynamic to add water to upper limit value stopping；23 one end of drawing liquid pump connects with coating liquid pipe 22, and the other end connects with jet pipe 24, and jet pipe 24 is right
Quasi- steel wire 5,23 lower part of drawing liquid pump are equipped with blender 25.Infusion pump provides power for the transmission of coating, and jet pipe 24 can be by coating solution
Body even application is on steel wire 5；The setting of blender 25 can carry out uniform stirring to coating liquid, liquid can be protected non-condensing.
Wire-drawing mechanism 4 includes Wire drawing die box 41 and drives steel wire 5 to form pulling capacity by motor and the lower rotation of reduction gearbox effect
Drawing block 44, Wire drawing die box 41 offers the wire drawing hole 42 passed through for steel wire 5 and is placed with wire-drawing die；Wire drawing die box
41 powder that promising drawn steel wires 5 are arranged and add wire drawing powder press from both sides 43；Wire-drawing die includes the work for shaping 5 sizing of steel wire
Mould 46 and for powder lubricate and adjust steel wire 5 into Working mould 46 angle pressure mould 45；Steel wire 5 is in drawing block
Pass through 46 extrusion molding of Working mould under 44 pulling capacity.The setting of wire-drawing mechanism 4, so that steel wire 5 meets required steel wire 5 directly
Diameter, and obtain preferable texture；Wire drawing powder facilitates the drawing lubrication of steel wire 5；Working mould 46 be mainly 5 sizing of steel wire at
Shape, pressure mould 45 mainly lubricate and are adjusted with powder steel wire 5 into the angle of Working mould 46, play to linear regulation very crucial
Effect.In the present embodiment, the surface of drawing block 44 is handled by tungsten carbide coating, is revolved under the action of motor and reduction gearbox
Turn that steel wire 5 is driven to form a pulling capacity.Wire-drawing die is made of wolfram steel material.
The temperature of hot water is controlled at 80 DEG C.
Jet pipe 24 is provided with several, equal point of arrangement of several jet pipes 24.Multiple jet pipes 24 etc. point arrangement, is conducive to uniformly
Spraying.
In the present embodiment, temperature controller 11 is the prior art, therefore omits its specific structure, the use of temperature controller 11, temperature
Control range is arranged in 80~90 DEG C of sections, and when temperature is higher than 90 DEG C, the automatic disconnection of temperature controller 11 movement is realized to close and be supplied water
Device 12 send water, and when temperature is lower than 80 DEG C, then temperature controller 11 is connected automatically, realizes the function of hot-water supply.Water sending device
Structure, hot-tub, water pump including generating hot water, valve, when temperature controller 11, which detects, to be needed to heat, then turn-on power, water
Hot water in hot-tub is sent to wiper mechanism 1 by pump, is cleaned to steel wire 5.
Coating treatment, i.e., when being coated with one layer on the steel wire 5 after over cleaning has certain greasy property especially drawing
Effectively it can adsorb and carry lubricant and enter the substance of deformed area and be formed by film coating.Coating is the load of lubricant in fact
Body is to create good lubricating condition for drawing using purpose, to reduce the friction and fever in drawing process.
Wire drawing is a kind of metal working process, the intermetallic composite coating in the present embodiment, processes for steel wire 5, adds in 5 pressure of steel wire
In work, steel wire 5 is made to be forced through mold under external force, 5 cross-sectional area of steel wire is compressed, and obtains required cross section
The technology processing method of shape and size.The present embodiment is to 5 surface wire drawing process of steel wire, so as to embody the matter of 5 material of steel wire
Sense.
Above-listed detailed description is illustrating for the utility model possible embodiments, and the embodiment is not to limit
The scope of the patents of the utility model, all equivalence enforcements or change without departing from carried out by the utility model, is intended to be limited solely by this case
In the scope of the patents.
Claims (5)
1. the online coated and dried device of wire drawing, it is characterised in that: including sequentially connected for carrying out coating leaching to steel wire surface
Steep coating mechanism, the drying mechanism, wire-drawing mechanism, the cleaning machine for being cleaned to steel wire that wire drawing is carried out to steel wire of processing
Structure；The wiper mechanism includes for impregnating and the hot water of cleaning wire, the temperature controller for monitoring hot water temperature, mentioning for mechanism
The water supply device of supplying hot water；The drying mechanism includes drying pipe, offers air inlet at the top of described drying pipe one end, another
End bottom offers air outlet, and the air inlet of the drying pipe connects the heat source of its promising offer hot gas by pipeline, it is described into
Air-introduced machine is provided at air port；The air inlet is located at the end of the drying pipe at the coating mechanism.
2. the online coated and dried device of wire drawing according to claim 1, it is characterised in that: the coating mechanism includes coating
Chamber, the coating is intracavitary to be provided with double-layer stainless steel incubator；The temperature of the double-layer stainless steel incubator tends to temperature constant state,
It is internally provided with coating liquid pipe；The coating is intracavitary to be provided with automatic watering apparatus, drawing liquid pump, jet pipe and anti-overflow pipe；Work as coating
When intracavity liquid is lower than lower limit value, the automatic watering apparatus, which can be automatically added water to upper limit value, to be stopped；Described drawing liquid pump one end with
The coating liquid pipe connects, and the other end connects with the jet pipe, and the jet pipe is directed at steel wire, and the drawing liquid pump lower part is equipped with and stirs
Mix device.
3. the online coated and dried device of wire drawing according to claim 1, it is characterised in that: the wire-drawing mechanism includes wire drawing
Diaphragm capsule and the drawing block that pulling capacity is formed by motor and the lower rotation drive steel wire of reduction gearbox effect, the Wire drawing die box offer
The wire drawing hole that passes through for steel wire and it is placed with wire-drawing die；The Wire drawing die box is arranged promising drawn steel wire and adds wire drawing powder
Powder folder；The wire-drawing die includes Working mould for shaping steel wire sizing and is used for band powder and lubricates and adjust steel
Silk into Working mould angle pressure mould；Steel wire passes through Working mould extrusion molding under the pulling capacity of the drawing block.
4. the online coated and dried device of wire drawing according to claim 1, it is characterised in that: the temperature control of the hot water exists
80℃。
5. the online coated and dried device of wire drawing according to claim 2, it is characterised in that: the jet pipe is provided with several
It is a, several jet pipes etc. point arrangement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822079715.7U CN209424314U (en) | 2018-12-10 | 2018-12-10 | The online coated and dried device of wire drawing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822079715.7U CN209424314U (en) | 2018-12-10 | 2018-12-10 | The online coated and dried device of wire drawing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209424314U true CN209424314U (en) | 2019-09-24 |
Family
ID=67971393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822079715.7U Active CN209424314U (en) | 2018-12-10 | 2018-12-10 | The online coated and dried device of wire drawing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209424314U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530467A (en) * | 2018-12-10 | 2019-03-29 | 广东亚太新材料科技有限公司 | The online coated and dried device of wire drawing |
-
2018
- 2018-12-10 CN CN201822079715.7U patent/CN209424314U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530467A (en) * | 2018-12-10 | 2019-03-29 | 广东亚太新材料科技有限公司 | The online coated and dried device of wire drawing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Wire drawing on-line coating drying device Effective date of registration: 20220124 Granted publication date: 20190924 Pledgee: Zhaoqing SME Financing Guarantee Co.,Ltd. Pledgor: GUANGDONG YATAI NEW MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980001052 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20190924 Pledgee: Zhaoqing SME Financing Guarantee Co.,Ltd. Pledgor: GUANGDONG YATAI NEW MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980001052 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Wire drawing online coating drying device Granted publication date: 20190924 Pledgee: Zhaoqing SME Financing Guarantee Co.,Ltd. Pledgor: GUANGDONG YATAI NEW MATERIAL TECHNOLOGY Co.,Ltd.|Guangdong Yaxin Nonmetallic Material Technology Co.,Ltd.|GUANGDONG ASIA-PACIFIC LIGHTWEIGHT TECHNOLOGY RESEARCH Co.,Ltd. Registration number: Y2024980002168 |