CN109972329A - A kind of dedicated production tooling of high-strength carbon fiber - Google Patents
A kind of dedicated production tooling of high-strength carbon fiber Download PDFInfo
- Publication number
- CN109972329A CN109972329A CN201910191765.0A CN201910191765A CN109972329A CN 109972329 A CN109972329 A CN 109972329A CN 201910191765 A CN201910191765 A CN 201910191765A CN 109972329 A CN109972329 A CN 109972329A
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- Prior art keywords
- roller
- sizing
- carbon fiber
- starching
- dry
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- Granted
Links
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 115
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 115
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 115
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000004513 sizing Methods 0.000 claims abstract description 126
- 239000007921 spray Substances 0.000 claims abstract description 79
- 238000009955 starching Methods 0.000 claims abstract description 78
- 238000005192 partition Methods 0.000 claims abstract description 64
- 239000007788 liquid Substances 0.000 claims abstract description 44
- 238000005507 spraying Methods 0.000 claims abstract description 37
- 206010061592 cardiac fibrillation Diseases 0.000 claims abstract description 27
- 230000002600 fibrillogenic effect Effects 0.000 claims abstract description 27
- 238000001035 drying Methods 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 238000007493 shaping process Methods 0.000 claims abstract description 20
- 239000002699 waste material Substances 0.000 claims abstract description 8
- 239000002002 slurry Substances 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 210000003205 muscle Anatomy 0.000 claims description 7
- 125000006850 spacer group Chemical group 0.000 claims description 2
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 10
- -1 device for sizing Chemical compound 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 16
- 238000000034 method Methods 0.000 description 13
- 230000005540 biological transmission Effects 0.000 description 11
- 239000000835 fiber Substances 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000013461 design Methods 0.000 description 4
- 239000002243 precursor Substances 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012885 constant function Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000005662 electromechanics Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 238000002803 maceration Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000005087 graphitization Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/06—Guiding means for preventing filaments, yarns or threads from sticking together
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Drying Of Solid Materials (AREA)
Abstract
A kind of dedicated production tooling of high-strength carbon fiber, including device for sizing, fibrillation shaping equipment, drying device and carbon fiber bundle, device for sizing includes including starching shell, pre- feeding spraying pump, spray tube, spray pipe holder, spray head, blast pipe, air curtain, waste liquid drainpipe, first sizing roller, second sizing roller, third sizing roller, first dip roll, second dip roll, 4th sizing roller, 5th sizing roller, registration roller, fibrillation shaping equipment includes workbench, boss, guide roller support, deflector roll, frame, to roller support, on to roller, hydraulic stem, under to roller, drying device includes dry shell, partition, preheating section roller, dryer section roller, heating tube, return air fan, main air hose, pre- hot air pipe, recycle air hose, fresh wind tube, circulating fan, air-valve.The present invention can have standardization, specialized, integrated processing to carbon fiber bundle, can reach high standard production requirement, and system avoids carbon fiber bundle sleave, fracture of wire phenomenon, and system is stablized strong.
Description
Technical field
The invention belongs to carbon fibre producing facility field, especially a kind of dedicated production tooling of high-strength carbon fiber.
Background technique
Carbon fiber is high intensity, the new fiber materials of high modulus fibre of a kind of phosphorus content 95% or more.It is by
The organic fibers such as flake graphite are piled up along fiber axial direction, through microlite obtained from carbonization and graphitization processing
Ink material.Carbon fiber " soft outside but hard inside ", quality is lighter than metallic aluminium, but intensity is higher than steel, and has corrosion-resistant, high-modulus
Characteristic, be all important materials in defence and military and civilian aspect.It not only has the intrinsic intrinsic property of carbon material, and has both
The soft machinability of textile fabric is reinforcing fiber of new generation.Carbon fiber has many excellent performances, and the axial direction of carbon fiber is strong
Degree and modulus are high, and density is low, higher than performance, no creep, and superhigh temperature resistant under non-oxidizing atmosphere, fatigue durability is good, specific heat and conduction
Property between nonmetallic between metal, thermal expansion coefficient is small and has anisotropy, good corrosion resistance, and X-ray transparent is good.It is good
Good electrical and thermal conductivity performance, electromagnetic wave shielding are good etc..
It is to unreel, pre-oxidize, be carbonized, at surface to the carbonization manufacturing procedure of high-strength carbon fiber in carbon fiber process
The processes such as reason, starching, fibrillation sizing, dry, winding.When carbon fibre precursor into cross pre-oxidation, low-temperature carbonization, high temperature cabonization after
It through with certain structural strength, but still needs to carry out precursor starching, fibrillation sizing, be dried, carbon fibre precursor surface is attached
One layer of fibre finish, and carry out it is qualitative, extend, and efficient drying drying and processing is carried out to it by drying equipment, makes carbon
Fine precursor forms more slim carbon fiber wire, and surface is more smooth, assigns convergence, wearability, the water absorption resistance of carbon fiber, then
Structural strength with higher.
A kind of Patent No. " CN201520098738.6 " is disclosed in existing patented technology, patent name is that " one kind is super
Following technological deficiency exists in the prior art in the patent of the Preparation equipment of thin carbon fiber bundle ": (1) the Preparation equipment structure is excessively
Simply, simple to carbon fiber processing when carbon fiber bundle successively passes through starching, fibrillation sizing, is dried section, it is set without dedicated
It is standby that specialized, integrated approach is done to carbon fiber bundle, it is not insufficient to carbon fiber bundle processing, promising result is not achieved.(2) equipment
In protection processing is not done to carbon fiber bundle, because carbon fiber bundle be in for a long time, long distance delivery state, for carbon fiber in system
Shu Jinhang tension adjustment, position acting device are tieed up, there are fracture of wires, sleave phenomenon for carbon fiber bundle.
Summary of the invention
To solve the above problems, the invention discloses a kind of dedicated production tooling of high-strength carbon fiber, tools
Body technique scheme is as follows: a kind of dedicated production tooling of high-strength carbon fiber, including device for sizing, fibrillation shaping equipment, dry dress
It sets and carbon fiber bundle, the device for sizing includes including starching shell, upper slurry inlet, starching outlet, exhaust outlet, pre- shower water
Pump, pre- feeding spraying pump water inlet pipe, pre- feeding spraying pump outlet pipe, spray tube, spray pipe holder, spray head, air inlet, blast pipe,
Air curtain, waste liquid drainpipe, the first sizing roller, the second sizing roller, third sizing roller, the first dip roll, the second dip roll, the 4th
Sizing roller, the 5th sizing roller, registration roller, the shell are in rectangular shape, are hollow structure, the upper slurry inlet is set to institute
Starching shell side is stated, starching outlet setting and starching shell other side top, the exhaust outlet are set to described
Shell other side bottom end；Starching enclosure interior one end bottom surface is in groove-like structure, forms pre- spray liquid bath, the pre- spray
Liquid bath presents narrow structure under width；Side bottom surface is in groove-like structure in the starching enclosure interior, forms starching liquid bath, the starching
Pre- feeding spraying pump described in liquid bath is set to the starching hull outside, and the pre- feeding spraying pump water inlet pipe both ends are connected to described pre-
Spray liquid bath and pre- feeding spraying pump, the pre- feeding spraying pump outlet pipe both ends are connected to the pre- feeding spraying pump and spray tube；Institute
It states spray tube and is set to starching enclosure interior side, the spray tube is rectangle structure, and the spray tube passes through spray
Pipe holder is fixedly connected with the starching inner walls；The spray head is set on the spray tube；The air inlet setting
In starching housing top surface side, the blast pipe is set to the air inlet bottom end, the blast pipe and the starching shell
Body is vertically fixedly connected, and the air curtain is set to the blast pipe top；First sizing roller is set to the pre- spray
Liquid bath center top, second sizing roller are set to the pre- spray liquid bath side top；The third sizing roller, on the 4th
Slurry roller is set to sizing liquor groove top end two sides, and first dip roll, the second dip roll are respectively set and the sizing liquor
Slot bottom end two sides；5th sizing roller is set to starching outlet side；The registration roller is set to the blast pipe bottom end；Institute
Carbon fiber bundle is stated after the upper slurry inlet, pass sequentially through the first sizing roller, the second sizing roller, third sizing roller, the first dip roll,
After second dip roll, the 4th sizing roller, registration roller, the 5th sizing roller, it is pierced by outside starching shell through starching outlet；
The fibrillation shaping equipment include workbench, boss, guide roller support, deflector roll, frame, to roller support, on to roller, liquid
Compression bar, lower to roller, the boss is set to the worktable upper surface side, and the boss and the workbench pass through fastener
It achieves a fixed connection；The guide roller support is set to the boss upper surface, and the guide roller support is vertical with the boss to be fixed
Connection, the deflector roll and the guide roller support are rotatablely connected；The frame is set to the worktable upper surface, the frame four
Foot is vertical with the workbench quadrangle to be fixedly connected；It is described that the frame two sides are set to roller support, it is each described to roller branch
Frame is vertical with the frame to be fixedly connected；On described to roller and it is described roller support is rotatablely connected, it is described on it is circumferential to roller outer wall
To roller partition equipped on；The hydraulic stem is set to the worktable upper surface two sides, is realized and the work by fastener
Platform is fixedly connected；It is described it is lower include lower roll shaft to roller, it is lower to roller partition, lower roller and lower roller bearing, it is described it is lower to roller every
Plate is circumferentially set to the lower roll shaft outer wall, the lower roller be set to it is described two described lower between roller partition, each
The lower roller is realized by lower roller bearing and is rotatablely connected with the lower roll shaft, forms lower pair between two lower rollers
Roller slot；It is described lower roller to be fixedly connected by both ends with hydraulic stem side；
The drying device includes dry shell, dry entrance, dry outlet, partition, preheating section roller, dryer section roller
Cylinder, heating tube, return air inlet, return air fan, main air hose, pre- hot air pipe, circulation air hose, fresh wind tube, circulating fan, air outlet, wind
Valve；The dry shell is in rectangular shape, is hollow structure；The dry entrance is set to the dry shell side, institute
It states dry outlet and is set to the dry shell other side；The partition is set in the shell, and the partition, which is equipped with, to be passed
Mouth is passed, the partition and dry shell side form preheating cavity, and the preheating cavity two sides outer wall is equipped with preheating cavity exhaust
Hole；The preheating section roller is set to the preheating cavity inside, and preheating section roller both ends and the preheating cavity rotate
Connection；The partition and the dry shell other side form dry cavity, and the dryer section roller is set in the dry cavity,
Dryer section roller both ends and the dry cavity are rotatablely connected；The heating tube be set in the dry cavity top and
Bottom end；The return air inlet is set to the dry cavity top side, and the return air fan is set to the return air inlet top, and
It is realized by fastener and is fixedly connected with return air inlet；The main air hose is set to the return air fan top, and the main air hose is in
L shape structure；Vertically through connection, institute is run through in the pre- hot air pipe bottom end for the pre- hot air pipe top and described main air hose one end
Preheating cavity top is stated, is protruded into preheating cavity；Circulated air tube top end and the main air hose middle-end are vertically through connection, institute
Circulated air tube bottom end is stated through the dry cavity top, is protruded into dry cavity；The fresh wind tube and circulated air tube top end one
Side perforation connection；The circulating fan is set to circulated air tube bottom end side；The air outlet is set to the circulated air
Machine side, and realized by fastener and be fixedly connected with the circulating fan；The air-valve is set to the pre- hot air pipe, circulation
Air hose top.
Further, the carbon fiber bundle sequentially passes through device for sizing, fibrillation shaping equipment, drying device.
Further, the pre- feeding spraying pump outlet pipe is equipped with hangs muscle, pipe clamp, and the pre- feeding spraying pump outlet pipe passes through
Hangs muscle cooperates pipe clamp, and realization is fixedly connected with starching shell inner top surface.
Further, the spray head setting and the spray tube bottom end and top, each spray head and the spray
Shower pipe is vertically through connection.
Further, the blast pipe is in narrow structure under length and width.
Further, first sizing roller is with the second sizing roller in angularly disposed.
Further, the spray tube is set between first sizing roller and the second sizing roller, the carbon fiber bundle
Across the spray tube.
Further, second sizing roller, third sizing roller, the 4th sizing roller, the 5th sizing roller are high in same installation
Degree, mounting height and starching outlet maintain an equal level.
Further, the registration roller mounting height is slightly below the 4th sizing roller, the 5th sizing roller of two sides.
Further, first sizing roller, the second sizing roller, third sizing roller, the first dip roll, the second dip roll,
4th sizing roller, the shape of the 5th sizing roller, diameter are identical.
Further, the positioning roller diameter is less than the 4th sizing roller, the 5th sizing roller.
One step, the boss is in rectangular parallelepiped structure, and the land length and the workbench width are adapted.
Further, each deflector roll is in the structure at bottom between the senior middle school of both ends.
Further, each deflector roll is set between two guide roller supports, each deflector roll both ends and institute
It states guide roller support and rotation connection is realized by bearing fit.
Further, be three to roller quantity on described, it is each it is described on roller be set to described in two sides to roller support it
Between, it is each it is described on to roller both ends and it is described to roller support by bearing fit realize rotation connection.
Further, to roller partition structure annular in shape on described, it is described on to roller partition internal diameter and it is described on to roller outside
Diameter is adapted, it is described on to roller partition with it is described on it is vertical to roller be fixedly connected, in integral structure.
Further, described lower to roller partition structure annular in shape, the lower roll partition internal diameter and described lower to roller
Axis outer diameter is adapted, it is described it is lower it is vertical with the lower roll shaft to roller partition be fixedly connected, in integral structure.
Further, each lower roller width, position with two it is described on it is corresponding away from, position to roller partition room,
Each lower roller be caught in two it is described on between roller partition.
Further, it is described it is lower to roller groove width, position and it is described on to roller spacer width, position be adapted, under described
To roller groove depth slightly larger than on described to roller divider height, it is each it is described on roller partition is caught in it is described lower in roller slot.
Further, the hydraulic stem is equipped with range sensor, the range sensor and external hydraulic rod controller
It is connected.
Further, preheating cavity exhaust hole number described in every side is 16, and each preheating cavity gas vent is in
Waist-shaped hole structure.
Further, the preheating section roller quantity is two, and two preheating section rollers are each described in angularly disposed
Preheating section roller both ends fitted bearing and preheating cavity are realized and are rotatablely connected.
Further, the dryer section roller quantity is eight, and dryer section roller described in every two is in angularly disposed, each
Dryer section roller both ends fitted bearing and dry cavity are realized and are rotatablely connected.
Further, the heating tube uses carbon fiber heating tube.
Further, the return air inlet is in up-narrow and down-wide structure.
Further, the pre- hot air pipe bottom end is in up-narrow and down-wide structure.
Further, the circulation air hose side fits in the partition side, and passes through fastener reality with the partition
Now it is fixedly connected.
Further, the air outlet is in the wide structure in the narrow one end in one end, the air outlet position and the dryer section roller
Height is adapted.
Further, the fastener is rivet, hex bolts, bolt, nut, screw, one in tapping screw
Kind is a variety of.
The working principle of the invention is:
Device for sizing principle is in the present invention, and carbon fiber bundle is entered in shell by upper slurry inlet, into the first sizing roller excessively
Transmission effect passes through in spray tube；Slurries in pre- spray liquid bath are passed through pre- feeding spraying pump water inlet pipe by pre- feeding spraying pump work
Pre- feeding spraying pump outlet pipe is delivered in spray tube, and by the spray function of spray head, at the same to the top side of carbon fiber bundle and
Bottom side sprinkling, the slurries after sprinkling flow back in pre- spray liquid bath through carbon fiber bundle；Carbon fiber bundle is through the second sizing roller, third starching
Roller transmits in starching liquid bath, and after sizing liquor slot maceration, the transmission effect by the first dip roll, the second dip roll is defeated
Send out starching liquid bath；Then carbon fiber bundle is by registration roller, passing through the blasting action of air curtain, carbon after the 4th sizing roller
The slurries of fibre bundle surface residual are acted on through wind-force, are fallen in waste liquid tank, and wind is discharged from exhaust outlet；Carbon fiber bundle finally passes through
The transmission of 5th sizing roller spreads out of shell from starching exit, completes the sizing action of carbon fiber bundle.
Fibrillation shaping equipment principle is that carbon fiber bundle is sent in device from workbench side in the present invention, every carbon fiber
It ties up beam and passes through corresponding deflector roll positioning action, be transmitted to every group between roller, the lower range sensor for passing through hydraulic stem top to roller
Detection effect, automatically adjust the height of hydraulic stem, make to roller and lower to keeping suitable gap between roller, on to roller partition
Roller slot is fitted into lower, is fitted on lower roller and two between roller partition, is positioned between each lower roller by lower roller partition,
And keep each lower roller independently to rotate by lower roller bearing, every carbon fiber wire across each lower roller and on to roller
Gap, carbon fiber wire pass sequentially through three groups of fibrillation setting process to roller, export to outside the present apparatus.
Drying device principle is in the present invention, and carbon fiber bundle is entered in preheating cavity by dry entrance, and carbon fiber bundle is logical
Two preheating section roller transmission effects are crossed, carbon fiber bundle forms a broken line stroke in preheating cavity, and then carbon fiber bundle is worn
It crosses pass-through to enter in dry cavity, carbon fiber bundle passes through multiple dryer section roller transmission effects, and carbon fiber bundle is in dry cavity
Interior to form multiple broken line strokes, carbon fiber bundle is dried with dryer section roller conduction of heat, when carbon fiber bundle is dry
When dry cavity top and bottom end, with heating tube keeping parallelism state, carbon fiber bundle is finally through drying outside outlet delivery to shell；It is dry
The heating tube of dry cavity top and bottom end is in heated condition, by the heat radiation of heating tube effect to skimming over heating pipe surface
Carbon fiber bundle is thermally dried；The hot-air of dry cavity inner top a part is made through the force ventilation of return air fan simultaneously
With, it being expelled in main air hose by return air inlet, the portion of air in main air hose is transported in preheating cavity by pre- hot air pipe,
Portion of air in main air hose is mixed with the fresh air of fresh wind tube, is transported in dry cavity through circulation air hose, air outlet；It is dry
The force ventilation effect of air circulation fans in cavity, carries out heat convection effect for carbon fiber bundle surface surrounding air and does
Dry, dry rear portion carries the air of hydrone heavier mass, is discharged outside dry shell through dry export.
The beneficial effects of the present invention are:
(1) present invention carries out individually carrying out equipment design, each device structure to starching, fibrillation sizing, dry treatment process
Rationally, device functionality is strong for design.The functions such as device for sizing can clean carbon fiber bundle, pre- starching, extraction raffinate purging；Fibrillation
Shaping equipment can carry out single tow to carbon fiber bundle and individually twist exhibition function；Drying device can carbon fiber bundle preheated, done
Dry processing, recycle heat utilizes in holding meanss, the constant function of temperature.Each apparatus assembly to carbon fiber bundle have standardization,
Specialized, integrated processing keeps the refinement of integrated artistic process function, energy saving utilization, system stability high, reaches high standard
Quasi- production requirement.
(2) present invention adds deflector roll setting, plays stable, contraposition in transmission process to carbon fiber bundle, prevents carbon fiber
It ties up beam and generates shift phenomenon, generate sleave phenomenon；Simultaneously with deflector roll and the independent turning effort of lower roller is closed, carbon fiber wire is avoided
Beam is in same roller drive state in system, causes the differential tension between different tow that can not discharge, and it is existing to generate fracture of wire
As；The present invention, which produces tooling, to carry out automatic adjusument to carbon fiber bundle, avoid carbon fiber bundle sleave, fracture of wire phenomenon, system is steady
It is fixed strong.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of device for sizing of the present invention.
Fig. 3 is the partial structural diagram at device for sizing spray tube of the present invention.
Fig. 4 is the structural schematic diagram of fibrillation shaping equipment of the present invention.
Fig. 5 is the side view of fibrillation shaping equipment of the present invention.
Fig. 6 be in fibrillation shaping equipment of the present invention on to roller and the lower partial structural diagram to roller.
Fig. 7 is the section under fibrillation shaping equipment of the present invention to roller.
Fig. 8 is the A partial enlargement topology view of Fig. 4.
Fig. 9 is the structural schematic diagram of drying device of the present invention.
Reference signs list: device for sizing 1, starching shell 1-1, pre- spray liquid bath 1-101, starching liquid bath 1-102, waste liquid
Slot 1-103, upper slurry inlet 1-2, starching outlet 1-3, exhaust outlet 1-4, pre- feeding spraying pump 1-5, pre- feeding spraying pump water inlet pipe 1-6,
Pre- feeding spraying pump outlet pipe 1-7, hangs muscle 1-701, pipe clamp 1-702, spray tube 1-8, spray pipe holder 1-9, spray head 1-10, into
Air port 1-11, blast pipe 1-12, air curtain 1-13, waste liquid drainpipe 1-14, the first sizing roller 1-15, the second sizing roller 1-16,
Third sizing roller 1-17, the first dip roll 1-18, the second dip roll 1-19, the 4th sizing roller 1-20, the 5th sizing roller 1-21, determine
Position roller 1-22, fibrillation shaping equipment 2, workbench 2-1, boss 2-2, guide roller support 2-3, deflector roll 2-4, frame 2-5, to roller support
2-6, on to roller 2-7, on to roller partition 2-701, hydraulic stem 2-8, it is lower to roller 2-9, it is lower roll shaft 2-901, lower to roller partition 2-
902, lower roller 2-903, lower roller bearing 2-904, lower to roller slot 2-905, range sensor 2-10, drying device 3, dry shell
Body 3-1, preheating cavity 3-101, dry cavity 3-102, preheating cavity gas vent 3-103, dry entrance 3-2, dry outlet 3-
3, partition 3-4, pass-through 3-401, preheating section roller 3-5, dryer section roller 3-6, heating tube 3-7, return air inlet 3-8, return air wind
Machine 3-9, main air hose 3-10, pre- hot air pipe 3-11, circulation air hose 3-12, fresh wind tube 3-13, circulating fan 3-14, air outlet 3-
15, air-valve 3-16, carbon fiber bundle 4.
Specific embodiment
Clear to be more clear technical solution of the present invention, the present invention is described further with reference to the accompanying drawing,
The technical characteristic of any pair of technical solution of the present invention carries out the scheme that equivalencing is obtained with conventional reasoning and each falls within guarantor of the present invention
Protect range.Being fixedly connected mentioned in the present embodiment, fixed setting, fixed structure are the molding of concrete one-time-concreting, weldering
The well-known technique known to a person skilled in the art such as connect.
Pre- feeding spraying pump mentioned in the present invention is pumped using common horizontal pipeline, for the object that can directly buy in the market
Product, its working principle is that well-known technique known to the personnel of the field, does not repeat it in the present invention.
Range sensor is universal models on the market in invention, is commercially available, used in the present embodiment
Range sensor is used to be produced by Electro-optical Technology, INC. (US) 62 Martin Road, Concord, Massachusetts 017, Shanghai Dallas, the laser displacement of model ACR-LDS150 (D)
Sensor.
Hydraulic rod controller is universal models on the market in the present invention, is commercially available, is made in the present embodiment
Hydraulic rod controller uses brand for U.S. DELTA, model RMC150/151 motion controller, can control servo-drive
And high performance motion control, and having mature program library, programming is simple.
Dryer section roller mentioned in the present invention is used to be produced by Shanghai Du Nasi mechanical & electronic equipment corporation, Ltd, model
The Electromechanic heating roller of D-GW-1000, the model Electromechanic heating roller have the corresponding controller being connected, structural principle and control
Principle processed is well-known technique known to the personnel of the field, is not repeated in the present invention principle.
In conjunction with attached drawing as it can be seen that a kind of dedicated production tooling of high-strength carbon fiber, including device for sizing 1, fibrillation shaping equipment
2, drying device 3 and carbon fiber bundle 4, the device for sizing 1 include including starching shell 1-1, upper slurry inlet 1-2, starching outlet
1-3, exhaust outlet 1-4, pre- feeding spraying pump 1-5, pre- feeding spraying pump water inlet pipe 1-6, pre- feeding spraying pump outlet pipe 1-7, spray tube 1-
8, pipe holder 1-9, spray head 1-10, air inlet 1-11, blast pipe 1-12, air curtain 1-13, waste liquid drainpipe 1-14, the are sprayed
One sizing roller 1-15, the second sizing roller 1-16, third sizing roller 1-17, the first dip roll 1-18, the second dip roll 1-19, the 4th
Sizing roller 1-20, the 5th sizing roller 1-21, registration roller 1-22, the shell 1 be in rectangular shape, be hollow structure, it is described on
Slurry inlet 1-2 is set to the side starching shell 1-1, the starching outlet 1-3 setting and the other side starching shell 1-1
Top, the exhaust outlet 1-4 are set to 1 other side bottom end of shell；One end bottom surface is in groove inside the starching shell 1-1
Shape structure forms pre- spray liquid bath 1-101, the pre- spray liquid bath 1-101 and presents narrow structure under width；The starching shell 1-1
Side bottom surface is in groove-like structure in inside, forms starching liquid bath 1-102, pre- feeding spraying pump 1-5 described in the starching liquid bath 1-102
It is set on the outside of the starching shell 1-1, the pre- both ends feeding spraying pump water inlet pipe 1-6 are connected to the pre- spray liquid bath 1-
101 and pre- feeding spraying pump 1-5, the pre- both ends feeding spraying pump outlet pipe 1-7 are connected to the pre- feeding spraying pump 1-5 and spray tube
1-8；The spray tube 1-8 is set to the starching shell 1-1 interior side, and the spray tube 1-8 is rectangle structure, described
Spray tube 1-8 is fixedly connected by spray pipe holder 1-9 with the starching shell 1-1 inner wall；The spray head 1-10 is set to
On the spray tube 9；The air inlet 1-11 is set to the top surface the starching shell 1-1 side, the blast pipe 1-12 setting
In the bottom end the air inlet 1-11, the blast pipe 1-12 is vertical with the starching shell 1-1 to be fixedly connected, the air curtain 1-
13 are set to the top the blast pipe 1-12；The first sizing roller 1-15 is set to the pre- spray liquid bath 1-101 central term
End, the second sizing roller 1-16 are set to the pre- spray liquid bath side top 1-1；The third sizing roller 1-17, the 4th
Sizing roller 18 is set to the top the starching liquid bath 1-102 two sides, the first dip roll 1-18, the second dip roll 1-19 difference
Setting and the bottom end the starching liquid bath 1-102 two sides；5th sizing roller 20 is set to the starching outlet side 1-3；It is described fixed
Position roller 1-22 is set to the bottom end the blast pipe 1-12；After the carbon fiber bundle 4 runs through upper slurry inlet 1-2, first is passed sequentially through
Sizing roller 1-15, the second sizing roller 1-16, third sizing roller 1-17, the first dip roll 1-18, the second dip roll 1-19, on the 4th
After starching roller 1-20, registration roller 1-22, the 5th sizing roller 1-21, through starching outlet, 1-3 is pierced by outside starching shell 1-1；
The fibrillation shaping equipment 2 includes workbench 2-1, boss 2-2, guide roller support 2-3, deflector roll 2-4, frame 2-5, right
Roller support 2-6, on to roller 2-7, hydraulic stem 2-8, lower the upper surface the workbench 2-1 is set to roller 2-9, the boss 2-2
Side, the boss 2-2 and workbench 2-1 are achieved a fixed connection by fastener；The guide roller support 2-3 is set to institute
The upper surface boss 2-2 is stated, the guide roller support 2-3 is vertical with the boss 4 to be fixedly connected, the deflector roll 5 and the deflector roll branch
Frame 4 is rotatablely connected；The frame 2-5 is set to the upper surface the workbench 2-1, tetra- foot of frame 2-5 and the workbench
Tetra- jiaos of 2-1 are vertically fixedly connected；It is described that the two sides the frame 2-5 are set to roller support 2-6, it is each described to roller support 2-6
It is vertical with the frame 2-5 to be fixedly connected；On described to roller 2-7 and it is described to roller support 2-6 be rotatablely connected, it is described on to roller 2-
7 outer walls are circumferentially with to roller partition 2-701；The hydraulic stem 2-8 is set to the upper surface workbench 2-1 two sides, passes through
Fastener realization is fixedly connected with the workbench 2-1；It is described it is lower include lower roll shaft 2-901 to roller 2-9, it is lower to roller partition 2-
902, lower roller 2-903 and lower roller bearing 2-904, it is described lower the lower roll shaft 2- to be circumferentially set to roller partition 2-902
901 outer walls, the lower roller 2-903 are set to described two described lower between roller partition 2-902, each lower roller 2-
903 are rotatablely connected by lower roller bearing 2-904 realization and the lower roll shaft 2-901, between two lower roller 2-903
To roller slot 2-905 under formation；It is described lower roller 2-9 to be fixedly connected by both ends with the side hydraulic stem 2-8；
The drying device 3 includes dry shell 3-1, dry entrance 3-2, dry outlet 3-3, partition 3-4, preheating section roller
Cylinder 3-5, dryer section roller 3-6, heating tube 3-7, return air inlet 3-8, return air fan 3-9, main air hose 3-10, pre- hot air pipe 3-11,
Recycle air hose 3-12, fresh wind tube 3-13, circulating fan 3-14, air outlet 3-15, air-valve 3-16；The dry shell 3-1 is in length
Cube shape is hollow structure；The dry entrance 3-2 is set to the side dry shell 3-1, the dry outlet 3-3
It is set to the other side dry shell 3-1；The partition 3-4 is set in the shell 1, and the partition 3-4, which is equipped with, to be passed
A mouthful 3-401 is passed, the partition 3-4 and the dry side shell 3-1 form preheating cavity 3-101, the two sides the preheating cavity 3-101
Outer wall is equipped with preheating cavity gas vent 3-103；The preheating section roller 3-5 is set to inside the preheating cavity 3-101, described
The preheating section both ends roller 3-5 and the preheating cavity 5 are rotatablely connected；The partition 3-4 forms dry with the dry other side shell 3-1
Dry cavity 3-102, the dryer section roller 3-6 are set in the dry cavity 3-102, the both ends dryer section roller 1-2
It is rotatablely connected with the dry cavity 3-102；The heating tube 3-7 is set to top and bottom end in the dry cavity 3-102；
The return air inlet 3-8 is set to the top the dry cavity 3-102 side, and the return air fan 3-9 is set to the return air inlet
The top 3-8, and realized by fastener and be fixedly connected with return air inlet 3-8；The main air hose 3-10 is set to the return air fan
The top 3-9, the main L-shaped structure of air hose 3-10；The top pre- hot air pipe 3-11 and described one end main air hose 3-10 are hung down
The top the preheating cavity 3-101 is run through in straight perforation connection, the bottom end pre- hot air pipe 3-11, protrudes into preheating cavity 3-101；
Vertically through connection, the circulation air hose 3-12 runs through bottom end for the circulation top air hose 3-12 and the main air hose 3-10 middle-end
The top dry cavity 3-102, is protruded into dry cavity 3-102；The fresh wind tube 3-13 and the circulation top air hose 3-12 one
Side perforation connection；The circulating fan 3-14 is set to the circulation bottom end air hose 3-12 side；The air outlet 3-15 setting
In the side the circulating fan 3-14, and is realized by fastener and be fixedly connected with the circulating fan 3-14；The air-valve 3-
16 are set to the pre- hot air pipe 3-11, the circulation top air hose 3-12.
Further, the carbon fiber bundle 4 sequentially passes through device for sizing 1, fibrillation shaping equipment 2, drying device 3.
Further, the pre- feeding spraying pump outlet pipe 1-7 is equipped with hangs muscle 1-701, pipe clamp 1-702, the pre- spray
Pumping line 1-7 cooperates pipe clamp 1-702 by hangs muscle 1-701, and realization is fixedly connected with starching shell 1-1 inner top surface.
Further, the spray head 1-10 setting and the bottom end the spray tube 1-8 and top, each spray head 1-
The 10 and spray tube 1-8 is vertically through connection.
Further, the blast pipe 1-12 is in narrow structure under length and width.
Further, the first sizing roller 1-15 and the second sizing roller 1-16 is in angularly disposed.
Further, the spray tube 1-8 is set between the first sizing roller 1-15 and the second sizing roller 1-16, institute
Carbon fiber bundle 4 is stated across the spray tube 1-8.
Further, the second sizing roller 1-16, third sizing roller 1-17, the 4th sizing roller 1-20, the 5th sizing roller
1-21 is in same mounting height, and mounting height and starching outlet 1-3 maintain an equal level.
Further, the registration roller 1-22 mounting height is slightly below the 4th sizing roller 1-20, the 5th sizing roller of two sides
1-21。
Further, the first sizing roller 1-15, the second sizing roller 1-16, third sizing roller 1-17, the first dip roll
1-18, the second dip roll 1-19, the 4th sizing roller 1-20, the shape of the 5th sizing roller 1-21, diameter are identical.
Further, the registration roller 1-22 diameter is less than the 4th sizing roller 1-20, the 5th sizing roller 1-21.
One step, the boss 2-2 is in rectangular parallelepiped structure, and the boss 2-2 length is mutually fitted with the workbench 2-1 width
It answers.
Further, each deflector roll 2-4 is in the structure at bottom between the senior middle school of both ends.
Further, each deflector roll 2-4 is set between two guide roller support 2-3, each deflector roll 2-4
Both ends and the guide roller support 2-3 are realized by bearing fit to be rotatablely connected.
Further, be three to roller 2-7 quantity on described, it is each it is described on roller 2-7 is set to described in two sides to roller
Between bracket 2-6, it is each it is described on to the both ends roller 2-7 and it is described to roller support 2-6 by bearing fit realize rotation connection.
Further, to roller partition 2-701 structure annular in shape on described, it is described on to roller partition 2-701 internal diameter and institute
State and roller 2-7 outer diameter be adapted, it is described on to roller partition 2-701 with it is described on it is vertical to roller 2-7 be fixedly connected, in integral type
Structure.
Further, described lower to roller partition 2-902 structure annular in shape, the lower roll partition 9-2 internal diameter and institute
State lower roll shaft 2-901 outer diameter be adapted, it is described it is lower it is vertical with the lower roll shaft 2-901 to roller partition 2-902 be fixedly connected,
In integral structure.
Further, each lower roller 2-903 width, position with two it is described on to roller partition 2-701 spacing, position
Set it is corresponding, each lower roller 2-903 be caught in two it is described on between roller partition 2-701.
Further, it is described it is lower to roller slot 2-905 width, position with it is described on roller partition 2-701 width, position are mutually fitted
Answer, it is described it is lower to roller slot 2-905 depth slightly larger than on described to roller partition 2-701 height, it is each it is described on to roller partition 2-701
It is caught in described lower in roller slot 2-905.
Further, the hydraulic stem 2-8 is equipped with range sensor 2-10, the range sensor 2-10 and external liquid
Compression bar controller is connected.
Further, preheating cavity gas vent 3-103 quantity described in every side is 16, each preheating cavity exhaust
Hole 3-103 is in waist-shaped hole structure.
Further, the preheating section roller 3-5 quantity is two, two preheating section roller 3-5 in angularly disposed,
Each preheating section roller 3-5 both ends fitted bearing and preheating cavity 3-101 are realized and are rotatablely connected.
Further, the dryer section roller 3-6 quantity is eight, and dryer section roller 3-6 described in every two is set in oblique
It sets, each dryer section roller 3-6 both ends fitted bearing and dry cavity 3-102 are realized and be rotatablely connected.
Further, the heating tube 3-7 uses carbon fiber heating tube.
Further, the return air inlet 3-8 is in up-narrow and down-wide structure.
Further, the bottom end pre- hot air pipe 3-11 is in up-narrow and down-wide structure.
Further, the side the circulation air hose 3-12 fits in the side the partition 3-4, and logical with the partition 3-4
Fastener is crossed to achieve a fixed connection.
Further, the air outlet 3-15 is in the wide structure in the narrow one end in one end, and the position the air outlet 3-15 is done with described
Dry section of roller height is adapted.
Further, the fastener is rivet, hex bolts, bolt, nut, screw, one in tapping screw
Kind is a variety of.
The working principle of the invention is:
1 principle of device for sizing is in the present invention, and carbon fiber bundle 4 is entered in shell by upper slurry inlet 1-2, on excessively first
Roller 1-15 transmission effect is starched, is passed through in spray tube 1-8；Pre- feeding spraying pump 1-5 work, by the slurries in pre- spray liquid bath 1-101
It is delivered in spray tube 1-8 by pre- feeding spraying pump water inlet pipe 1-6, pre- feeding spraying pump outlet pipe 1-7, and passes through spray head 1-10
Spray function, while being sprayed to the top side of carbon fiber bundle 4 and bottom side, the slurries after sprinkling flow back to pre- spray through carbon fiber bundle 4
In liquid bath 1-101；Carbon fiber bundle 4 transmits in starching liquid bath 1-102 through the second sizing roller 1-16, third sizing roller 1-17, warp
After starching liquid bath 1-102 maceration, starching is transferred out by the transmission effect of the first dip roll 1-18, the second dip roll 1-19
Liquid bath 1-102；Then carbon fiber bundle 4 is by registration roller 1-22, passing through the drum of air curtain 1-13 after the 4th sizing roller 1-20
Wind effect, the slurries of 4 surface residual of carbon fiber bundle are acted on through wind-force, are fallen in waste liquid tank 1-103, and wind is from exhaust outlet 1-4
Discharge；Carbon fiber bundle 4 is finally driven through the 5th sizing roller 1-21, is spread out of shell 1 from starching exit 3, is completed carbon fiber bundle 4
Sizing action.
2 principle of fibrillation shaping equipment is that carbon fiber bundle 4 is sent in device from the side workbench 2-1 in the present invention, every
Carbon fiber bundle 4 passes through corresponding deflector roll 2-4 positioning action, is transmitted to every group between roller, lower to pass through 9 top of hydraulic stem to roller 8
The detection of range sensor 2-10 acts on, and automatically adjusts the height of hydraulic stem 2-8, makes to roller 2-7 and lower protects between roller 2-9
Hold suitable gap, on to roller partition 2-701 and lower chimeric to roller slot 2-905, on lower roller 9 and two to roller partition 2-701 it
Between be fitted into, between each lower roller 2-903 by lower roller partition 9-2 position, and by lower roller bearing 2-904 keep it is each under
Roller 2-903 is independently rotated, every carbon fiber wire across each lower roller 2-903 and on to the gap roller 2-7, carbon fiber
Silk passes sequentially through three groups of fibrillation setting process to roller, exports to outside the present apparatus.
3 principle of drying device is in the present invention, and carbon fiber bundle 4 is entered in preheating cavity 3-101 by dry entrance 3-2,
Carbon fiber bundle 4 forms a broken line in preheating cavity 3-101 by two preheating section roller 3-5 transmission effects, carbon fiber bundle 4
Stroke, then carbon fiber bundle 4 passes through pass-through 3-401 and enters in dry cavity 3-102, and carbon fiber bundle 4 passes through multiple dryer sections
Roller 3-6 transmission effect, carbon fiber bundle 4 form multiple broken line strokes, carbon fiber bundle 4 and dryer section in dry cavity 3-102
Roller 3-6 conduction of heat is dried, when carbon fiber bundle 4 is at the dry top cavity 3-102 and bottom end, with heating tube
3-7 keeping parallelism state, carbon fiber bundle 4 are finally transmitted to outside shell 1 through dry outlet 3-3；The dry top cavity 3-102 and bottom
The heating tube 3-7 at end is in heated condition, is acted on by the heat radiation of heating tube 3-7 to the carbon fiber for skimming over the surface heating tube 3-7
Dimension beam 4 is thermally dried；The hot-air of dry cavity 3-102 inner top a part is logical through the machinery of return air fan 3-9 simultaneously
Wind effect, is expelled in main air hose 3-10 by return air inlet 9, and the portion of air in main air hose 3-10 passes through pre- hot air pipe 3-11
It is transported in preheating cavity 3-101, the portion of air in main air hose 3-10 is mixed with the fresh air of fresh wind tube 3-13, through circulated air
Pipe 3-12, air outlet 3-15 are transported in dry cavity 3-102；The machinery of air circulation fans 3-14 in dry cavity 3-102
4 surface surrounding air of carbon fiber bundle is carried out heat convection effect and is dried by draught effect, and dry rear portion carries moisture
The heavier air of protonatomic mass is discharged outside dry shell 3-1 through dry outlet 3-3.The beneficial effects of the present invention are:
(1) present invention carries out individually carrying out equipment design, each device structure to starching, fibrillation sizing, dry treatment process
Rationally, device functionality is strong for design.The functions such as device for sizing can clean carbon fiber bundle, pre- starching, extraction raffinate purging；Fibrillation
Shaping equipment can carry out single tow to carbon fiber bundle and individually twist exhibition function；Drying device can carbon fiber bundle preheated, done
Dry processing, recycle heat utilizes in holding meanss, the constant function of temperature.Each apparatus assembly to carbon fiber bundle have standardization,
Specialized, integrated processing keeps the refinement of integrated artistic process function, energy saving utilization, system stability high, reaches high standard
Quasi- production requirement.
(2) present invention adds deflector roll setting, plays stable, contraposition in transmission process to carbon fiber bundle, prevents carbon fiber
It ties up beam and generates shift phenomenon, generate sleave phenomenon；Simultaneously with deflector roll and the independent turning effort of lower roller is closed, carbon fiber wire is avoided
Beam is in same roller drive state in system, causes the differential tension between different tow that can not discharge, and it is existing to generate fracture of wire
As；The present invention, which produces tooling, to carry out automatic adjusument to carbon fiber bundle, avoid carbon fiber bundle sleave, fracture of wire phenomenon, system is steady
It is fixed strong.
Claims (10)
1. a kind of dedicated production tooling of high-strength carbon fiber, which is characterized in that including device for sizing, fibrillation shaping equipment, drying
Device and carbon fiber bundle, the device for sizing include including starching shell, upper slurry inlet, starching outlet, exhaust outlet, pre- shower water
Pump, pre- feeding spraying pump water inlet pipe, pre- feeding spraying pump outlet pipe, spray tube, spray pipe holder, spray head, air inlet, blast pipe,
Air curtain, waste liquid drainpipe, the first sizing roller, the second sizing roller, third sizing roller, the first dip roll, the second dip roll, the 4th
Sizing roller, the 5th sizing roller, registration roller, the shell are in rectangular shape, are hollow structure, the upper slurry inlet is set to institute
Starching shell side is stated, starching outlet setting and starching shell other side top, the exhaust outlet are set to described
Shell other side bottom end；Starching enclosure interior one end bottom surface is in groove-like structure, forms pre- spray liquid bath, the pre- spray
Liquid bath presents narrow structure under width；Side bottom surface is in groove-like structure in the starching enclosure interior, forms starching liquid bath, the starching
Pre- feeding spraying pump described in liquid bath is set to the starching hull outside, and the pre- feeding spraying pump water inlet pipe both ends are connected to described pre-
Spray liquid bath and pre- feeding spraying pump, the pre- feeding spraying pump outlet pipe both ends are connected to the pre- feeding spraying pump and spray tube；Institute
It states spray tube and is set to starching enclosure interior side, the spray tube is rectangle structure, and the spray tube passes through spray
Pipe holder is fixedly connected with the starching inner walls；The spray head is set on the spray tube；The air inlet setting
In starching housing top surface side, the blast pipe is set to the air inlet bottom end, the blast pipe and the starching shell
Body is vertically fixedly connected, and the air curtain is set to the blast pipe top；First sizing roller is set to the pre- spray
Liquid bath center top, second sizing roller are set to the pre- spray liquid bath side top；The third sizing roller, on the 4th
Slurry roller is set to sizing liquor groove top end two sides, and first dip roll, the second dip roll are respectively set and the sizing liquor
Slot bottom end two sides；5th sizing roller is set to starching outlet side；The registration roller is set to the blast pipe bottom end；Institute
Carbon fiber bundle is stated after the upper slurry inlet, pass sequentially through the first sizing roller, the second sizing roller, third sizing roller, the first dip roll,
After second dip roll, the 4th sizing roller, registration roller, the 5th sizing roller, it is pierced by outside starching shell through starching outlet；
The fibrillation shaping equipment include workbench, boss, guide roller support, deflector roll, frame, to roller support, on to roller, hydraulic
Bar, lower to roller, it is real by fastener that the boss is set to the worktable upper surface side, the boss and the workbench
Now it is fixedly connected；The guide roller support is set to the boss upper surface, the guide roller support fixed company vertical with the boss
It connects, the deflector roll and the guide roller support are rotatablely connected；The frame is set to the worktable upper surface, four foot of frame
It is vertical with the workbench quadrangle to be fixedly connected；It is described that the frame two sides are set to roller support, it is each described to roller support
It is vertical with the frame to be fixedly connected；On described to roller and it is described to roller support be rotatablely connected, it is described on roller outer wall is circumferentially set
To roller partition on having；The hydraulic stem is set to the worktable upper surface two sides, is realized and the workbench by fastener
It is fixedly connected；It is described it is lower include lower roll shaft to roller, it is lower to roller partition, lower roller and lower roller bearing, it is described lower to roller partition
Circumferentially it is set to the lower roll shaft outer wall, the lower roller is set to described two described lower between roller partition, Mei Gesuo
It states lower roller to be rotatablely connected by the realization of lower roller bearing and the lower roll shaft, to roller under being formed between two lower rollers
Slot；It is described lower roller to be fixedly connected by both ends with hydraulic stem side；
The drying device includes dry shell, dry entrance, dry outlet, partition, preheating section roller, dryer section roller, adds
Heat pipe, return air inlet, return air fan, main air hose, pre- hot air pipe, circulation air hose, fresh wind tube, circulating fan, air outlet, air-valve；Institute
Dry shell is stated in rectangular shape, is hollow structure；The dry entrance is set to the dry shell side, the drying
Outlet is set to the dry shell other side；The partition is set in the shell, and the partition is equipped with pass-through, institute
It states partition and dry shell side forms preheating cavity, the preheating cavity two sides outer wall is equipped with preheating cavity gas vent；It is described
Preheating section roller is set to the preheating cavity inside, and preheating section roller both ends and the preheating cavity are rotatablely connected；Institute
It states partition and the dry shell other side forms dry cavity, the dryer section roller is set in the dry cavity, described dry
Dry section of roller both ends and the dry cavity are rotatablely connected；The heating tube is set to top and bottom end in the dry cavity；
The return air inlet is set to the dry cavity top side, and the return air fan is set to the return air inlet top, and passes through
Fastener realization is fixedly connected with return air inlet；The main air hose is set to the return air fan top, and the main air hose is L-shaped
Structure；The pre- hot air pipe top and described main air hose one end are vertically through connection, and the pre- hot air pipe bottom end is through described pre-
Hot cavity top is protruded into preheating cavity；Circulated air tube top end and the main air hose middle-end are described to follow vertically through connection
The dry cavity top is run through in bostle pipe bottom end, protrudes into dry cavity；The fresh wind tube is passed through with circulated air tube top end side
Lead to and connects；The circulating fan is set to circulated air tube bottom end side；The air outlet is set to the circulating fan one
Side, and realized by fastener and be fixedly connected with the circulating fan；The air-valve is set to the pre- hot air pipe, circulation air hose
Top.
2. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that the carbon fiber
Dimension beam sequentially passes through device for sizing, fibrillation shaping equipment, drying device.
3. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that the pre- shower water
Water pump outlet pipe be equipped with hangs muscle, pipe clamp, the pre- feeding spraying pump outlet pipe by hangs muscle cooperate pipe clamp, realize and starching shell in
Top surface is fixedly connected.
4. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that the spray tube is set
It is placed between first sizing roller and the second sizing roller, the carbon fiber bundle passes through the spray tube.
5. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that roller number on described
Amount is three, it is each it is described on roller is set to described in two sides between roller support, it is each it is described on to roller both ends with it is described right
Roller support is realized by bearing fit and is rotatablely connected.
6. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that each lower roll
Cylinder width, position with two it is described on it is corresponding away from, position to roller partition room, each lower roller be caught in two it is described right
Between roller partition.
7. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that described lower to roller slot
Width, position and it is described on roller spacer width, position are adapted, it is described it is lower to roller groove depth slightly larger than on described to roller partition
Highly, it is each it is described on roller partition is caught in it is described lower in roller slot.
8. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that the hydraulic stem is set
There is range sensor, the range sensor is connected with external hydraulic rod controller.
9. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that the preheating section roller
Quantity is two, and two preheating section rollers are in angularly disposed, each preheating section roller both ends fitted bearing and preheating
Cavity realizes rotation connection.
10. the dedicated production tooling of a kind of high-strength carbon fiber according to claim 1, which is characterized in that the dryer section
Roller quantity is eight, and dryer section roller described in every two is in angularly disposed, each dryer section roller both ends fitted bearing
It realizes and is rotatablely connected with dry cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910191765.0A CN109972329B (en) | 2019-03-14 | 2019-03-14 | Special production frock of high strength carbon fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910191765.0A CN109972329B (en) | 2019-03-14 | 2019-03-14 | Special production frock of high strength carbon fiber |
Publications (2)
| Publication Number | Publication Date |
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| CN109972329A true CN109972329A (en) | 2019-07-05 |
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| CN112680901A (en) * | 2019-10-18 | 2021-04-20 | 中国石油化工股份有限公司 | Large-tow carbon fiber sizing device and sizing method |
| CN114182451A (en) * | 2021-12-09 | 2022-03-15 | 海宁市茂顺纺织有限公司 | Antistatic treatment device for antistatic multi-surface flexible velvet fabric |
| CN115652480A (en) * | 2022-10-27 | 2023-01-31 | 丹阳海泰新材料科技有限公司 | Multifunctional processing equipment for carbon fiber tows |
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