CN209418951U - A kind of connection streamline of aluminium alloy harness and copper tip - Google Patents
A kind of connection streamline of aluminium alloy harness and copper tip Download PDFInfo
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- CN209418951U CN209418951U CN201821913070.6U CN201821913070U CN209418951U CN 209418951 U CN209418951 U CN 209418951U CN 201821913070 U CN201821913070 U CN 201821913070U CN 209418951 U CN209418951 U CN 209418951U
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- arc groove
- aluminium alloy
- connection
- harness
- arc
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Abstract
The utility model relates to the connection streamlines of a kind of aluminium alloy harness and copper tip, including workbench, thread supplying device, cutting device, the first arc groove, the second arc groove, two punck-down blocks, third arc groove and two attachment devices.It is connected between second arc groove and the first arc groove by the first hang plate, it is connected between third arc groove and the second arc groove by the second hang plate, the both ends setting of two the second arc grooves of punck-down block face, the both ends setting of two attachment device face third arc grooves.Connection streamline in the utility model can will be integrated on an assembly line for line, transversal, wire stripping and connection, whole device structure is simple, solve the problems, such as to carry out in the prior art the entire the flow work that is connect with copper tip of aluminium alloy harness still using manual operation, to spend human and material resources higher, at high cost and production efficiency lower.
Description
Technical field
The utility model belongs to field of cables, and in particular to a kind of connection streamline of aluminium alloy harness and copper tip.
Background technique
Currently, there is excellent electric conductivity, thermal conductivity and plastic processing since aluminium alloy harness price is low, therefore, with
The main trend that aluminium alloy harness replaces copper wire Shu Chengwei to develop at present, but since certain performances of aluminium alloy harness might as well
Copper wire Shu Youyi, many components can't replace copper completely with aluminium, therefore there are the connectivity problems of aluminium alloy harness and copper tip.
Traditional connection type is generally welded, crimps and is mechanically fixed, directly by aluminium alloy harness and copper tip
Connection, but there are many problems for these types of connection type: it can not thoroughly block between two kinds of copper, aluminium metals since itself exists
Potential difference and occur electrochemical corrosion effect；The intrinsic structure of two kinds of copper, aluminium metals can not be changed, be unable to improve two kinds
The thermal expansion coefficient of metal, thus use for a long time cable may occurs in the environment of high and low temperature changes and connect with terminal
The problem of place's relaxation falls off；The problem of oxidation film of aluminum alloy surface can not thoroughly being eliminated, and not can avoid secondary oxidation, therefore
Oxidation film in the environment of high and low temperature changes of use for a long time exists always, and contact resistance is caused constantly to increase.
In addition, the entire the flow work that existing middle progress aluminium alloy harness is connect with copper tip is still using artificial behaviour
Make, not only spends human and material resources, higher cost, while production efficiency substantially reduces.
Utility model content
(1) technical problems to be solved
In order to solve the above problem of the prior art, the utility model provides the connection of a kind of aluminium alloy harness and copper tip
Assembly line solves and carries out the entire the flow work that connect with copper tip of aluminium alloy harness in the prior art still using people
Work operation spends human and material resources problem higher, at high cost and lower production efficiency.
(2) technical solution
In order to achieve the above object, the main technical schemes of the utility model use include:
The utility model provides the connection streamline of a kind of aluminium alloy harness and copper tip, including workbench, thread supplying device,
Cutting device, the first arc groove, the second arc groove, two punck-down blocks, third arc groove and two attachment devices；
Thread supplying device, cutting device and the first arc groove are respectively provided on the table, the output end of cutting device face thread supplying device
Setting, the length extending direction of the first arc groove and the harness conveying direction of cutting device are consistent, and on the first arc groove
It is connected with the first turnover mechanism；The height and length of second arc groove are respectively smaller than the height and length of the first arc groove,
And connected between the two by the first hang plate, the second turnover mechanism is connected on the second arc groove；Two punck-down blocks are just
Both ends setting to the second arc groove；The height and length of third arc groove be respectively smaller than the second arc groove height and
Length, and connected between the two by the second hang plate, third turnover mechanism is connected on third arc groove；Two connection dresses
Set the both ends setting of face third arc groove.
Optionally, thread supplying device includes line roller and leveling nip rolls；Line roller passes through bearing and fixed line roller on the table
The inner wall of bracket connects；It is further fixed on fixed frame on workbench, leveling nip rolls includes for being located on fixed frame and being oppositely arranged
One line wheel and the second line wheel；Be circumferentially with grafting groove on the circumferential surface of first line wheel, the second line wheel be plugged in grafting groove and
The end face of second line wheel is in contact with the slot bottom of grafting groove；Motor, the output of the first line wheel and motor are additionally provided on fixed frame
Axis connection.
Optionally, it is located on workbench between leveling nip rolls and cutting device and is further fixed on support rod, the top of support rod
It is fixed with measuring box, the bottom of measuring box is fixed with displacement sensor.
Optionally, above-mentioned connection streamline further includes two manipulators；The side of the two sides of the shell of each attachment device
The side opening being inserted into respectively for aluminium alloy harness and copper tip is offered on wall, and the position of two side openings corresponds；Two machines
Tool hand is separately positioned at the side opening of two attachment devices, for copper tip to be inserted into side opening.
Optionally, the bottom of each attachment device is additionally provided with mobile device, moves horizontally for being drivingly connected device.
Optionally, the inside of each attachment device is equipped with the top electrode being oppositely arranged and lower electrode, top electrode and lower electrode
Between formed electromagnetic pulse generation area；Be equipped with electromagnetic pulse occurrence of equipment in the outside of each attachment device, and with power on
Pole and lower electrode connect simultaneously.
Optionally, it is additionally provided with elevation and subsidence regulating device in the inside of attachment device, for adjusting electromagnetic pulse generation area
Highly.
Optionally, above-mentioned connection streamline further includes the collection device for being located at the lower section of third arc groove.
(3) beneficial effect
The beneficial effects of the utility model are:
Connection streamline in the utility model can will be integrated in an assembly line for line, transversal, wire stripping and connection
On, aluminium alloy wire is supplied and transmitted by thread supplying device, aluminium alloy harness is cut into specified length using cutting device
Then degree drives the overturning of the first arc groove with aluminium alloy harness is defeated by the first hang plate by the first turnover mechanism
It is sent in the second arc groove.Since the length of the second arc groove is less than the length of the first arc groove, aluminium alloy wire at this time
The both ends of beam have the both ends that the second arc groove is exposed in part, are filled at this time using the wire stripping at the both ends for being located at the second arc groove
Setting, which can be realized as, peels the plastic insulating layer at the both ends of aluminium alloy harness off, so that the metallic conductor at aluminium alloy harness both ends reveals
Out.
The overturning of the second arc groove is driven so that aluminium alloy harness is passed through the second hang plate by the second turnover mechanism again
It is transported in third arc groove, since the length of third arc groove is less than the length of the second arc groove, aluminium alloy at this time
The both ends of harness have metallic conductor and partly plastic insulating layer exposes the both ends of third arc groove, recycle two connection dresses
The effect set can be achieved with the both ends of aluminium alloy harness and the connection of copper tip.Total is simple, easy to operate, greatlys save
Manpower and material resources, have saved cost, substantially increase production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the connection streamline of aluminium alloy harness and copper tip that following examples provide；
Fig. 2 is the structural schematic diagram for two attachment devices that following examples provide.
[description of symbols]
1: workbench；2: thread supplying device；21: line roller；211: line roller support；22: leveling nip rolls；23: measuring box；231: branch
Strut；3: cutting device；4: the first arc grooves；5: the first hang plates；6: the second arc grooves；7: the second hang plates；8: the
Three arc grooves；9: punck-down block；10: attachment device；101: top electrode；102: lower electrode；11: aluminium alloy harness；12: copper end
Son.
Specific embodiment
It is with reference to the accompanying drawing, right by specific embodiment in order to understand in order to preferably explain the utility model
The utility model is described in detail.
Referring to Fig.1, the present embodiment provides the connection streamlines of a kind of aluminium alloy harness and copper tip, comprising: workbench 1,
Thread supplying device 2, cutting device 3, the first arc groove 4,6, two punck-down blocks 9 of the second arc groove, third arc groove 8 with
And two attachment devices 10.
Specifically, thread supplying device 2, cutting device 3 and the first arc groove 4 are arranged on workbench 1, cutting device 3
The output end of face thread supplying device 2 is arranged, the length extending direction of the first arc groove 4 and the harness conveying side of cutting device 3
To consistent, and the first turnover mechanism is connected on the first arc groove 4.The height and length of second arc groove 6 are respectively smaller than
The height and length of first arc groove 4, and connected between the two by the first hang plate 5, it is connected on the second arc groove 6
There is the second turnover mechanism.
The both ends setting of two 9 the second arc grooves of face 6 of punck-down block, the height and length point of third arc groove 8
It not less than the height and length of the second arc groove 6, and is connected between the two by the second hang plate 7, on third arc groove 8
It is connected with third turnover mechanism, the both ends setting of two 10 face third arc grooves 8 of attachment device.
Wherein, the first above-mentioned turnover mechanism, the second turnover mechanism and third turnover mechanism can be using overturning motors
It is constituted with torsion shaft, naturally it is also possible to using the overturning structure of existing middle any form, as long as can realize respectively to above-mentioned
The structure type of the turn over function of first arc groove 4, the second arc groove 6 and third arc groove 8.In addition, truncation
Device 3 can be amputation knife head or any other structure that aluminium alloy harness 11 can be truncated；Punck-down block 9 is existing skill
Art, can be realized the structure to the peeling function of aluminium alloy harness 11, the present embodiment be for example, to this not into
Row limits.
The connection streamline in the present embodiment can will be integrated in a flowing water for line, transversal, wire stripping and connection as a result,
On line, aluminium alloy wire is supplied and transmitted by thread supplying device 2, aluminium alloy harness 11 is cut into finger using cutting device 3
Then fixed length drives the overturning of the first arc groove 4 by the first turnover mechanism aluminium alloy harness 11 is passed through first
Hang plate 5 and be transported in the second arc groove 6.Due to the second arc groove 6 length less than the first arc groove 4 length
Degree, the both ends of aluminium alloy harness 11 have the both ends that the second arc groove 6 is exposed in part at this time, at this time using being located at the second arc
The punck-down block 9 at the both ends of groove 6 can be realized as peeling the plastic insulating layer at the both ends of aluminium alloy harness 11 off, so that aluminium closes
The metallic conductor at 11 both ends of gold thread beam exposes.
The overturning of the second arc groove 6 is driven inclining aluminium alloy harness 11 by second by the second turnover mechanism again
Inclined plate 7 is transported in third arc groove 8, due to third arc groove 8 length less than the second arc groove 6 length, this
When aluminium alloy harness 11 both ends have metallic conductor and partly plastic insulating layer exposes the both ends of third arc groove 8, then benefit
It can be achieved with the both ends of aluminium alloy harness 11 and the connection of copper tip 12 with the effect of two attachment devices 10.Total letter
It is single, it is easy to operate, manpower and material resources are greatly saved, have saved cost, substantially increase production efficiency.
In the specific embodiment of the application, above-mentioned thread supplying device 2 includes line roller 21 and leveling nip rolls 22, and line roller 21 is logical
Bearing is crossed to connect with the inner wall for the line roller support 211 being fixed on workbench 1.It is additionally provided with fixed frame on workbench 1, flattens nip rolls
22 include the first line wheel and the second line wheel for being located on fixed frame and being oppositely arranged, and is circumferentially with grafting on the circumferential surface of the first line wheel
Groove, the second line wheel is plugged in grafting groove and the slot bottom joint of the end face of the second line wheel and grafting groove.On fixed frame
It is additionally provided with motor, the output axis connection of the first line wheel and motor.Roller further, on workbench 1 is located at leveling nip rolls 22 and cuts
It is further fixed on support rod 231 between disconnected device 3, the top of support rod 231 is fixed with measuring box 23, is fixed on measuring box 23
Displacement sensor, and the signal output end of displacement sensor is connect with microprocessor.
Wherein, it is additionally provided with code spraying device in measuring box 23, it, can be to aluminium alloy by the setting of code spraying device and displacement sensor
Harness 11 carries out coding and accurately measures to truncation length, and the specific length that is truncated is set according to actual needs, and displacement calculates
Starting point be 3 truncated position of cutting device.Since after passing through leveling nip rolls 22 leveling can be played the role of to aluminium alloy harness 11,
Therefore, measuring box 23 is located at behind leveling nip rolls 22, can be improved the accuracy of linear measure longimetry.
In practical applications, above-mentioned connection streamline further includes two manipulators, the shell of each attachment device 10
The side opening being inserted into respectively for aluminium alloy harness 11 and copper tip 12 is offered on the side wall of two sides, and the position of two side openings is one by one
It is corresponding.Two manipulators are separately positioned at the side opening of two attachment devices 10, for copper tip 12 to be inserted into side opening.Its
In, manipulator is the prior art, and the application does not limit this.
In the specific use process, the bottom of each attachment device 10 is additionally provided with mobile device, for being drivingly connected device
10 move horizontally.In this way, passing through two attachment devices 10 when aluminium alloy harness 11 is transported in third arc groove 8
Move horizontally, it will be able to the both ends for enabling aluminum alloy to harness 11 are inserted into respectively in the side opening of attachment device 10 at both ends, simple side
Just.
In practical applications, the aluminium alloy harness placed in the second arc groove 6 can be made for the setting of punck-down block 9
11 both ends are located just at the wire stripping position of punck-down block 9, and punck-down block 9 can fix on the ground at this time.Certainly, may be used
Keep wire stripping position more accurate to drive the movement of punck-down block 9 to be equipped with mobile device in the bottom of each punck-down block 9.
Specific design is decided according to the actual requirements.
The inside of above-mentioned each attachment device 10 is equipped with the top electrode 101 being oppositely arranged and lower electrode 102, top electrode
Electromagnetic pulse generation area is formed between 101 and lower electrode 102.Electromagnetic pulse hair is equipped in the outside of each attachment device 10
Generating apparatus, and connect simultaneously with top electrode 101 and lower electrode 102.
Further, the both ends of top electrode 101 and lower electrode 102 are provided with cone structure, with facilitate copper tip 12 with
And the insertion of aluminium alloy harness 11.
Further, it is additionally provided with elevation and subsidence regulating device (not shown in FIG.) in the inside of attachment device 10, for adjusting
The height of electromagnetic pulse generation area, and then it is suitable for the insertion of various sizes of copper tip 12 and aluminium alloy harness 11.
In practical applications, above-mentioned connection streamline further includes the collection device for being located at the lower section of third arc groove 8,
The aluminium alloy harness 11 of copper tip 12 is connected for collecting both ends.
The whole work process of above-mentioned connection streamline is specific as follows:
By flattening the rotation of nip rolls 22, pass through with the aluminium alloy harness 11 on the aluminium alloy harness 11 on moving-wire roller 21 whole
Flat nip rolls 22 skids off, and then aluminium alloy harness 11 is skidded off by measuring box 23 again, measuring box 23 can to aluminium alloy harness 11 into
Row coding and measured length, and by one end of aluminium alloy harness 11 pass through cutting device 3 when start in terms of length.
Aluminium alloy harness 11 pass through cutting device 3 after, into the first arc groove 4 in and constantly extend, displacement sensor
When the length detected reaches preset value, aluminium alloy harness 11 will be truncated in cutting device 3, so that the first arc groove 4
Interior aluminium alloy harness 11 is the harness of designated length.
Aluminium alloy harness 11 is passed through first by the overturning that the first arc groove 4 is then driven by the first turnover mechanism
Hang plate 5 and be transported in the second arc groove 6.Due to the second arc groove 6 length less than the first arc groove 4 length
Degree, the both ends of aluminium alloy harness 11 have the both ends that the second arc groove 6 is exposed in part at this time, pass through punck-down block 9 at this time
Work can be achieved with peeling the plastic insulating layer at the both ends of aluminium alloy harness 11 off, so that the metal at 11 both ends of aluminium alloy harness is led
Body exposes.
Next, by the second turnover mechanism drive the overturning of the second arc groove 6 with by aluminium alloy harness 11 by the
Two hang plates 7 are transported in third arc groove 8, due to third arc groove 8 length less than the second arc groove 6 length
Degree, the both ends of aluminium alloy harness 11 have metallic conductor at this time and partly plastic insulating layer exposes the both ends of third arc groove 8.
Mobile device is recycled to make a relative move two attachment devices 10, so that the both ends of aluminium alloy harness 11 point
It Cha Ru not be in the side opening of two attachment devices 10.Simultaneously at this time by the work of two manipulators so that two copper tips 12 are distinguished
It is inserted into another side opening of two attachment devices 10, at this moment the both ends of aluminium zygonema beam and two copper tips 12 are located in electromagnetism arteries and veins
Rush generation area.
Start electromagnetic pulse occurrence of equipment, aluminium alloy harness 11 and copper tip 12 will be in the poles that strong pulse magnetic field generates
Under the action of high instantaneous pressure wave, the original metallic atom structure of two kinds of materials is destroyed, and two kinds of metallic atoms is made to interpenetrate
Into the atomic structure of other side, stable metallurgical structure is formed on surface.
Stable metallurgical structure is formed in the contact site of aluminium alloy harness 11 and copper tip 12 in this way, makes 12 He of copper tip
11 circular contact face atomic structure of aluminium alloy harness interpenetrates, and forms a kind of new metallurgical structure and combines together.
The connection of aluminium alloy harness 11 and copper tip 12 is carried out using electromagnetic pulse, on the one hand enough eliminates circular contact face
Micropore and completely cut off air or other electrolyte enter faying face, so as to effectively prevent the electrochemistry between copper, aluminium
Etching problem；On the other hand the structure for changing two kinds of copper, aluminium metals, makes its similar thermal expansion coefficient, so as to have
Effect solves two kinds of copper, aluminium metals causes the two connecting portion under thermal shock conditions repeatedly because thermal expansion coefficient difference is larger
The problem of relaxation falls off.In addition, the oxidation film on 12 surface of aluminium alloy harness 11 and copper tip is generated in welding moment high velocity impact
Metal jet effect under be completely removed, simultaneously in the metallic atom structural rearrangement of two kinds of welding position, form one kind
New metallurgical structure and combine together, completely eliminate the hole between cable and terminal, secondary oxidation can be effectively prevented
Occur, to thoroughly solve the problem of oxidation of aluminium alloy harness 11 and 12 connecting portion of copper tip.
After completing connection, two attachment devices 10 are removed under the driving of mobile device in the opposite direction again, so that complete
It is rested in third arc groove 8 at the aluminium alloy harness 11 and copper tip 12 of connection.Then it is driven using third turnover mechanism
The overturning of third arc groove 8, and then the collection that the aluminium alloy harness 11 for completing connection and copper tip 12 are transported to lower section is filled
It sets, completes entire production process.
In practical applications, above-mentioned operation can be controlled all using controller and be realized, with full-automatic operation, be improved
Production efficiency.
More than, it is only the preferred embodiment of the utility model, is not the limitation for doing other forms to utility model,
Any person skilled in the art is changed or is modified as equivalent variations possibly also with the technology contents of the disclosure above
Equivalent embodiment.But it is all without departing from the content of the technical scheme of the utility model, according to the technical essence of the utility model to
Any simple modification, equivalent variations and remodeling, still fall within the protection scope of technical solutions of the utility model made by upper embodiment.
Claims (8)
1. a kind of connection streamline of aluminium alloy harness and copper tip, which is characterized in that including workbench (1), thread supplying device
(2), cutting device (3), the first arc groove (4), the second arc groove (6), two punck-down blocks (9), third arc grooves
(8) and two attachment devices (10)；
The thread supplying device (2), cutting device (3) and the first arc groove (4) are arranged on the workbench (1), described
The output end of thread supplying device (2) described in cutting device (3) face is arranged, the length extending direction of first arc groove (4)
It is consistent with the harness conveying direction of the cutting device (3), and the first tipper is connected on first arc groove (4)
Structure；
The height and length of second arc groove (6) are respectively smaller than the height and length of first arc groove (4), and
It is connected between the two by the first hang plate (5), is connected with the second turnover mechanism on second arc groove (6)；
The both ends of second arc groove (6) described in two punck-down block (9) faces are arranged；
The height and length of the third arc groove (8) are respectively smaller than the height and length of second arc groove (6), and
It is connected between the two by the second hang plate (7), is connected with third turnover mechanism on the third arc groove (8)；
The both ends of third arc groove (8) described in two attachment device (10) faces are arranged.
2. connection streamline as described in claim 1, which is characterized in that the thread supplying device (2) includes line roller (21) and whole
Flat nip rolls (22)；
The line roller (21) is connect by bearing with the inner wall for the line roller support (211) being fixed on the workbench (1)；
It is further fixed on fixed frame on the workbench (1), the leveling nip rolls (22) includes being located on the fixed frame and opposite
The first line wheel and the second line wheel being arranged；
Grafting groove is circumferentially on the circumferential surface of first line wheel, second line wheel is plugged in the grafting groove and institute
The end face for stating the second line wheel is in contact with the slot bottom of the grafting groove；
Motor, the output axis connection of first line wheel and the motor are additionally provided on the fixed frame.
3. connection streamline as claimed in claim 2, which is characterized in that
Support rod is further fixed between the leveling nip rolls (22) and the cutting device (3) on the workbench (1)
(231), it is fixed with measuring box (23) at the top of the support rod (231), is fixed with displacement sensor on the measuring box (23).
4. connection streamline as described in claim 1, which is characterized in that further include two manipulators；
It is offered on the side wall of the two sides of the shell of each attachment device (10) respectively for aluminium alloy harness (11) and copper tip
(12) side opening being inserted into, and the position of two side openings corresponds；
Two manipulators are separately positioned at the side opening of two attachment devices (10), for being inserted into the copper tip (12)
Into the side opening.
5. connection streamline as claimed in claim 4, which is characterized in that
The bottom of each attachment device (10) is additionally provided with mobile device, for driving the attachment device (10) to do horizontal shifting
It is dynamic.
6. connection streamline as claimed in claim 5, which is characterized in that
The inside of each attachment device (10) is equipped with the top electrode (101) being oppositely arranged and lower electrode (102), described to power on
Electromagnetic pulse generation area is formed between pole (101) and the lower electrode (102)；
Be equipped with electromagnetic pulse occurrence of equipment in the outside of each attachment device (10), and with the top electrode (101) and
The lower electrode (102) connects simultaneously.
7. connection streamline as claimed in claim 6, which is characterized in that
It is additionally provided with elevation and subsidence regulating device in the inside of the attachment device (10), for adjusting the electromagnetic pulse generation area
Highly.
8. such as the described in any item connection streamlines of claim 1-7, which is characterized in that further include that be located at the third arc recessed
The collection device of the lower section of slot (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821913070.6U CN209418951U (en) | 2018-11-20 | 2018-11-20 | A kind of connection streamline of aluminium alloy harness and copper tip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821913070.6U CN209418951U (en) | 2018-11-20 | 2018-11-20 | A kind of connection streamline of aluminium alloy harness and copper tip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209418951U true CN209418951U (en) | 2019-09-20 |
Family
ID=67934469
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821913070.6U Active CN209418951U (en) | 2018-11-20 | 2018-11-20 | A kind of connection streamline of aluminium alloy harness and copper tip |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209418951U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109449715A (en) * | 2018-11-20 | 2019-03-08 | 金杯电工股份有限公司 | A kind of connection streamline of aluminium alloy harness and copper tip |
-
2018
- 2018-11-20 CN CN201821913070.6U patent/CN209418951U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109449715A (en) * | 2018-11-20 | 2019-03-08 | 金杯电工股份有限公司 | A kind of connection streamline of aluminium alloy harness and copper tip |
| CN109449715B (en) * | 2018-11-20 | 2023-12-01 | 金杯电工股份有限公司 | Connecting assembly line of aluminum alloy wire bundle and copper terminal |
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