CN209416397U - Pipeline compensator intelligent measurement and monitoring system - Google Patents
Pipeline compensator intelligent measurement and monitoring system Download PDFInfo
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- CN209416397U CN209416397U CN201822258532.1U CN201822258532U CN209416397U CN 209416397 U CN209416397 U CN 209416397U CN 201822258532 U CN201822258532 U CN 201822258532U CN 209416397 U CN209416397 U CN 209416397U
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- compensator
- adapter tube
- detection device
- intelligent measurement
- monitoring system
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Abstract
The utility model creation is related to pipeline compensator intelligent measurement and monitoring system, including compensator, detection device and control system, compensator connect and fixes with pipeline, detection device includes displacement detector, flexible counting and detecting device, thickness and crack detection device, control system includes signal transmitting apparatus, data processing equipment and data terminal, detection device is electrically connected with power supply and signal transmitting apparatus respectively, signal transmitting apparatus is electrically connected by wired or wireless way with data processing equipment, and data processing equipment is electrically connected with data terminal.The utility model acquires all data of compensator by detection device, is sent in the mobile phone or computer of related personnel after treatment, and realization is checked at any time, and occurs leaking or plate indicates nature of danger alarm in compensator.The utility model is conducive to optimizing product design, enhances the performance of compensator, and can the more maintenance, maintenance of Accurate Prediction compensator and replacing construction, realize intelligent measurement and monitoring.
Description
Technical field
The utility model relates to pipeline compensator technical field, especially a kind of pipeline compensator intelligent measurement and monitoring system
System.
Background technique
Existing heat supply or gas pipeline need to be segmented several compensators for being used to compensate pipeline extension of installation, especially use
In conveying high temperature, the long range heat supply pipeline of high-pressure medium, the wall thickness of compensator is larger, intensity is higher, the axial direction of extraction duct
It is displaced more.Therefore higher for the reliability requirement of pipeline compensator.
At present, it is common to use corrugated expansion joint be inner pressed working method mostly.After being passed through medium in pipeline, medium
It can enter in the inner cavity of bellows, i.e. pressure of the inner wall of bellows by medium.Pipeline is extended or is received because expanding with heat and contract with cold
When contracting, the active force that bellows is stretched or compresses, in addition the pressure that ripple inside pipe wall is born, in long-term use process, by
Larger in the stroke that heat supply pipeline generates, the wave number of bellows is more, and the bellows of compensator is easy to leak because of fatigue,
Inner pressed corrugated expansion joint, which once leaks, can make entire compensator fail.Therefore periodic maintenance or replacement compensation of pipeline are needed
Device causes the service life of compensator shorter, the heavy workload of maintenance and replacement, higher cost.Sometimes because failing to find in time
The compensator of leakage and failure causes serious personal injury and economic loss to cause industrial accident.
Utility model content
The purpose of the utility model is to provide a kind of pipeline compensator intelligent measurement and monitoring systems, are filled using displacement detecting
Set, flexible counting and detecting device, thickness and crack detection device acquire all data in compensator use process in real time, and pass through
It after data output and processing, is sent in the mobile phone or computer of related personnel in real time, checks or alarm at any time to realize.
The purpose of this utility model is achieved by the following technical solution:
Pipeline compensator intelligent measurement and monitoring system, including compensator, detection device and control system, the compensator
It is connect with pipeline and fixed, the detection device includes displacement detector, flexible counting and detecting device, thickness and crack detection
Device, the control system include signal transmitting apparatus, data processing equipment and data terminal；The detection device is located at compensation
On the shell of device, detection device is electrically connected with power supply and signal transmitting apparatus respectively, and signal transmitting apparatus passes through wired or wireless
Mode is electrically connected with data processing equipment, and data processing equipment is electrically connected with data terminal.
As the optimal technical scheme of the utility model, institute's displacement sensing device includes laser displacement sensor, laser
Displacement sensor is made of transmitting terminal and receiving end, and the transmitting terminal or receiving end are located at the outer surface that compensator is taken over, and is connect
Receiving end or transmitting terminal are located at the fixation position except compensator.
As the optimal technical scheme of the utility model, the flexible counting and detecting device includes infrared counting device,
Infrared counting device is made of transmitting terminal and receiving end, and the transmitting terminal or receiving end are located at the outer surface that compensator is taken over,
Its receiving end or transmitting terminal are located at the fixation position except compensator.
As the optimal technical scheme of the utility model, the thickness and crack detection device include ultrasound examination dress
It sets, the ultrasonic detection device is located on the shell of compensator.
As the optimal technical scheme of the utility model, the compensator is corrugated expansion joint comprising adapter tube, ripple
Pipe and diversion pipe, the adapter tube are made of left adapter tube and right adapter tube, and left adapter tube is connected by bellows and right adapter tube, and diversion pipe is set
In bellows, one end of diversion pipe connect and fixes with the inner wall of left adapter tube, and the other end of diversion pipe is set as free end, water conservancy diversion
The free end of pipe stretches in the inner cavity of right adapter tube.
As the optimal technical scheme of the utility model, the left adapter tube of the corrugated expansion joint and right adapter tube outer surface point
It is not welded with otic placode, is connected between left adapter tube otic placode and right adapter tube otic placode by pull rod, pull rod is equipped with nut assembly.
As the optimal technical scheme of the utility model, the ultrasonic detection device is mounted on the trough of bellows
Place.
As the optimal technical scheme of the utility model, the data terminal includes display screen, loudspeaker or sound-light alarm
Device.
As the optimal technical scheme of the utility model, the data terminal includes computer or mobile phone.
As the optimal technical scheme of the utility model, the mobile phone is smart phone, is equipped on smart phone dedicated
APP software.
The beneficial effects of the utility model are: compared with the existing technology, the utility model uses displacement detector, stretches
Counting and detecting device, thickness and crack detection device acquire all data in compensator use process in real time, defeated by data
Out and after processing, it is sent in the mobile phone or computer of related personnel in real time, thus realize the state for checking compensator at any time, and
Compensator occurs leaking or plate indicates nature of danger alarm.
The utility model can be greatly reduced the artificial workload for carrying out the inspection of pipeline line walking, in compensator use process
The data of collection are conducive to the product design of Optimization Compensation device, enhance the overall performance of compensator, and can be more accurate pre-
Maintenance, maintenance and the replacing construction of compensator are surveyed, realizes intelligent measurement and monitoring.Not only manufacturing cost is low for the utility model, peace
It fills and easy to maintain, and the safety and reliability of compensator can be increased substantially.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the left view structural representation of Fig. 1.
In figure: 1, taking over, 2, bellows, 3, diversion pipe, 4, otic placode, 5, pull rod, 6, nut assembly, 7, displacement detecting dress
It sets, 8, flexible counting and detecting device, 9, thickness and crack detection device.
Specific embodiment
The utility model is described in further detail with specific embodiment with reference to the accompanying drawing:
As depicted in figs. 1 and 2, pipeline compensator intelligent measurement and monitoring system, including compensator, detection device and control
System, compensator are connect with pipeline and fixed, the detection device include displacement detector 7, flexible counting and detecting device 8,
Thickness and crack detection device 9, control system include signal transmitting apparatus, data processing equipment and data terminal；Detection device
It is located on the shell of compensator, detection device is electrically connected with power supply and signal transmitting apparatus respectively, and signal transmitting apparatus is by having
Line or wireless mode are electrically connected with data processing equipment, and data processing equipment is electrically connected with data terminal.
In the present embodiment, institute's displacement sensing device 7 includes laser displacement sensor, and laser displacement sensor is by transmitting terminal
It is formed with receiving end, the transmitting terminal or receiving end are located at the outer surface that compensator is taken over, and receiving end or transmitting terminal are located at benefit
Repay the fixation position except device.The flexible counting and detecting device 8 includes infrared counting device, and infrared counting device is by sending out
End and receiving end composition are penetrated, the transmitting terminal or receiving end are located at the outer surface of compensator adapter tube, and receiving end or transmitting terminal are set
Fixation position except compensator.The thickness and crack detection device 9 include ultrasonic detection device, ultrasound examination dress
It is set on the shell of compensator.
Compensator described in the present embodiment is corrugated expansion joint comprising adapter tube 1, bellows 2 and diversion pipe 3, it is described to connect
Pipe 1 is made of left adapter tube and right adapter tube, and left adapter tube is connected by bellows 2 and right adapter tube, and diversion pipe 3 is located in bellows 2, leads
One end of flow tube 3 connect and fixes with the inner wall of left adapter tube, and the other end of diversion pipe 3 is set as free end, the free end of diversion pipe 3
It stretches in the inner cavity of right adapter tube.The left adapter tube of corrugated expansion joint and right adapter tube outer surface are respectively welded otic placode 4, left adapter tube
It is connected between otic placode 4 and right adapter tube otic placode 4 by pull rod 5, pull rod 5 is equipped with nut assembly 6.
Ultrasonic detection device described in the present embodiment is mounted at the trough of bellows；The data terminal includes aobvious
Display screen, loudspeaker or combined aural and visual alarm, data terminal further include computer or mobile phone；The mobile phone is smart phone, intelligent hand
Dedicated APP software is installed on machine.It displacement detector 7 described in the utility model, flexible counting and detecting device 8, thickness and splits
The all data that line detection device 9 is acquired in real time in compensator use process is sent in real time after data export and handle
In the mobile phone or computer of relevant staff, staff can check the state of compensator at any time, and let out in compensator
Leakage or plate indicates nature of danger alarm.
Above-described embodiment is only limitted to illustrate the design of the utility model and technical characteristic, and its object is to allow the skill of this field
Art personnel understand the technical solution and embodiment of utility model, can not limit the protection scope of the utility model accordingly.It is all
It is equivalent replacement or equivalence changes according to made by technical solutions of the utility model, should all covers in the utility model claims
Within the protection scope of book.
Claims (10)
1. a kind of pipeline compensator intelligent measurement and monitoring system, including compensator, detection device and control system, feature
Be: the compensator is connect with pipeline and fixed, the detection device include displacement detector, flexible counting and detecting device,
Thickness and crack detection device, the control system include signal transmitting apparatus, data processing equipment and data terminal；The inspection
It surveys device to be located on the shell of compensator, detection device is electrically connected with power supply and signal transmitting apparatus respectively, signal transmitting apparatus
It is electrically connected by wired or wireless way with data processing equipment, data processing equipment is electrically connected with data terminal.
2. pipeline compensator intelligent measurement according to claim 1 and monitoring system, it is characterized in that: the displacement detecting fills
It sets including laser displacement sensor, laser displacement sensor is made of transmitting terminal and receiving end, and the transmitting terminal or receiving end are set
In the outer surface of compensator adapter tube, receiving end or transmitting terminal are located at the fixation position except compensator.
3. pipeline compensator intelligent measurement according to claim 1 and monitoring system, it is characterized in that: the flexible counting inspection
Surveying device includes infrared counting device, and infrared counting device is made of transmitting terminal and receiving end, the transmitting terminal or reception
End is located at the outer surface of compensator adapter tube, and receiving end or transmitting terminal are located at the fixation position except compensator.
4. pipeline compensator intelligent measurement according to claim 1 and monitoring system, it is characterized in that: the thickness and crackle
Detection device includes ultrasonic detection device, and the ultrasonic detection device is located on the shell of compensator.
5. pipeline compensator intelligent measurement according to claim 4 and monitoring system, it is characterized in that: the compensator is wave
Line pipe compensator comprising adapter tube, bellows and diversion pipe, the adapter tube are made of left adapter tube and right adapter tube, and left adapter tube passes through
Bellows and right adapter tube connect, and diversion pipe is located in bellows, and one end of diversion pipe connect and fixes with the inner wall of left adapter tube, lead
The other end of flow tube is set as free end, and the free end of diversion pipe stretches in the inner cavity of right adapter tube.
6. pipeline compensator intelligent measurement according to claim 5 and monitoring system, it is characterized in that: the bellow-type expansion
The left adapter tube of device and right adapter tube outer surface are respectively welded otic placode, are connected between left adapter tube otic placode and right adapter tube otic placode by pull rod
It connects, pull rod is equipped with nut assembly.
7. pipeline compensator intelligent measurement according to claim 5 and monitoring system, it is characterized in that: the wave of the bellows
Mounting ultrasonic detection device is installed at paddy.
8. pipeline compensator intelligent measurement according to claim 1 and monitoring system, it is characterized in that: the data terminal packet
Include display screen, loudspeaker or combined aural and visual alarm.
9. pipeline compensator intelligent measurement according to claim 1 and monitoring system, it is characterized in that: the data terminal packet
Include computer or mobile phone.
10. pipeline compensator intelligent measurement according to claim 9 and monitoring system, it is characterized in that: the mobile phone is intelligence
Can mobile phone, dedicated APP software is installed on smart phone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822258532.1U CN209416397U (en) | 2018-12-30 | 2018-12-30 | Pipeline compensator intelligent measurement and monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822258532.1U CN209416397U (en) | 2018-12-30 | 2018-12-30 | Pipeline compensator intelligent measurement and monitoring system |
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| Publication Number | Publication Date |
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| CN209416397U true CN209416397U (en) | 2019-09-20 |
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| CN201822258532.1U Active CN209416397U (en) | 2018-12-30 | 2018-12-30 | Pipeline compensator intelligent measurement and monitoring system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109489735A (en) * | 2018-12-30 | 2019-03-19 | 江苏恒丰波纹管有限公司 | Pipeline compensator intelligent measurement and monitoring system |
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2018
- 2018-12-30 CN CN201822258532.1U patent/CN209416397U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109489735A (en) * | 2018-12-30 | 2019-03-19 | 江苏恒丰波纹管有限公司 | Pipeline compensator intelligent measurement and monitoring system |
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